scholarly journals An Experimental Study of Microchannel and Micro-Pin-Fin Based On-Chip Cooling Systems with Silicon-to-Silicon Direct Bonding

Sensors ◽  
2020 ◽  
Vol 20 (19) ◽  
pp. 5533
Author(s):  
Yunlong Qiu ◽  
Wenjie Hu ◽  
Changju Wu ◽  
Weifang Chen

This paper describes an experimental study of the cooling capabilities of microchannel and micro-pin-fin based on-chip cooling systems. The on-chip cooling systems integrated with a micro heat sink, simulated power IC (integrated circuit) and temperature sensors are fabricated by micromachining and silicon-to-silicon direct bonding. Three micro heat sink structures: a microchannel heat sink (MCHS), an inline micro-pin-fin heat sink (I-MPFHS) and a staggered micro-pin-fin heat sink (S-MPFHS) are tested in the Reynolds number range of 79.2 to 882.3. The results show that S-MPFHS is preferred if the water pump can provide enough pressure drop. However, S-MPFHS has the worst performance when the rated pressure drop of the pump is lower than 1.5 kPa because the endwall effect under a low Reynolds number suppresses the disturbance generated by the staggered micro pin fins but S-MPFHS is still preferred when the rated pressure drop of the pump is in the range of 1.5 to 20 kPa. When the rated pressure drop of the pump is higher than 20 kPa, I-MPFHS will be the best choice because of high heat transfer enhancement and low pressure drop price brought by the unsteady vortex street.

2020 ◽  
Vol 13 (1) ◽  
pp. 173-180
Author(s):  
R Vinoth ◽  
M Parthiban ◽  
Naveen Kumar Nagalli ◽  
S Prakash

The present work deals with study the heat transfer and pressure drop of the triangular microchannel heat sink(MCHS), along different working fluids. The nanofluids such as CuO and Al2O3are used as coolants to enhance the performance of triangular microchannel heat sinks.The modeling and analysis were done with the help of Solid works. The heat transfer performance of the triangular fins were studied with the Reynolds number varying from 96 - 460. Thenumerical result shows that the triangular oblique finned microchannel heat sink has large heat transfer rateof 12.9 % for varying Reynolds number when compared to a straight channel. Similarly, the pressure drop also increases with 38.2% for triangular microchannel flowing nanofluid. Consequently triangular microchannel is enhancing the heat removed in electronics chip cooling


2007 ◽  
Vol 129 (4) ◽  
pp. 479-487 ◽  
Author(s):  
Abel Siu-Ho ◽  
Weilin Qu ◽  
Frank Pfefferkorn

The pressure drop and heat transfer characteristics of a single-phase micropin-fin heat sink were investigated experimentally. Fabricated from 110 copper, the heat sink contained an array of 1950 staggered square micropin fins with 200×200μm2 cross section by 670μm height. The ratios of longitudinal pitch and transverse pitch to pin-fin equivalent diameter are equal to 2. De-ionized water was employed as the cooling liquid. A coolant inlet temperature of 25°C, and two heat flux levels, qeff″=50W∕cm2 and qeff″=100W∕cm2, defined relative to the platform area of the heat sink, were tested. The inlet Reynolds number ranged from 93 to 634 for qeff″=50W∕cm2, and from 127 to 634 for qeff″=100W∕cm2. The measured pressure drop and temperature distribution were used to evaluate average friction factor and local averaged heat transfer coefficient/Nusselt number. Predictions of the previous friction factor and heat transfer correlations that were developed for low Reynolds number (Re<1000) single-phase flow in short pin-fin arrays were compared to the present micropin-fin data. Moores and Joshi’s friction factor correlation (2003, “Effect of Tip Clearance on the Thermal and Hydrodynamic Performance of a Shrouded Pin Fin Array,” ASME J. Heat Transfer, 125, pp. 999–1006) was the only one that provided acceptable predictions. Predictions from the other friction factor and heat transfer correlations were significantly different from the experimental data collected in this study. These findings point to the need for further fundamental study of single-phase thermal/fluid transport process in micropin-fin arrays for electronic cooling applications.


Author(s):  
Mohammad Owais Qidwai ◽  
Mohammad Muzaffarul Hasan

Numerous researches are performed to take account of the heat transfer in the microchannel heat sink, due to its high efficiency and application in various fields of microelectronics. An attempt has been made to numerically investigate the effects of variation of cylindrical pin fin height, entrenched on bottom wall of microchannel. Three cases of microchannel heat sink are prepared: case 1: plain rectangular channel; case 2 and case 3 with decreasing pin fin height and with increasing pin fin height in the direction of flow, respectively. Also, diameter of pin fin is varied to obtain effects of any underlying flow feature on heat transfer augmentation. The analysis is performed for single-phase fluid deionized ultra-filtered water with temperature-dependent properties, for low Reynolds number range of 150–300. Higher Nusselt number is obtained for case 2, whereas lower pressure drop is obtained in case 3. The overall thermal performance of case 3 with increasing pin fin height outperforms the corresponding case 2 with decreasing pin fin height for the same pin fin diameter, due to the velocity distribution and reduced pressure drop in the downstream region in microchannel, which shows that the downstream region of microchannel heat sink has a significant impact in terms of the overall efficiency while establishing pressure drop as essential characteristics.


2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Hamid Reza Seyf ◽  
Mohammad Layeghi

A numerical analysis of forced convective heat transfer from an elliptical pin fin heat sink with and without metal foam inserts is conducted using three-dimensional conjugate heat transfer model. The pin fin heat sink model consists of six elliptical pin rows with 3 mm major diameter, 2 mm minor diameter, and 20 mm height. The Darcy–Brinkman–Forchheimer and classical Navier–Stokes equations, together with corresponding energy equations are used in the numerical analysis of flow field and heat transfer in the heat sink with and without metal foam inserts, respectively. A finite volume code with point implicit Gauss–Seidel solver in conjunction with algebraic multigrid method is used to solve the governing equations. The code is validated by comparing the numerical results with available experimental results for a pin fin heat sink without porous metal foam insert. Different metallic foams with various porosities and permeabilities are used in the numerical analysis. The effects of air flow Reynolds number and metal foam porosity and permeability on the overall Nusselt number, pressure drop, and the efficiency of heat sink are investigated. The results indicate that structural properties of metal foam insert can significantly influence on both flow and heat transfer in a pin fin heat sink. The Nusselt number is shown to increase more than 400% in some cases with a decrease in porosity and an increase in Reynolds number. However, the pressure drop increases with decreasing permeability and increasing Reynolds number.


2015 ◽  
Vol 813-814 ◽  
pp. 685-689
Author(s):  
M. Vijay Anand Marimuthu ◽  
B. Venkatraman ◽  
S. Kandhasamy

This paper investigates the performance and characteristics of saw tooth shape micro channel in the theoretical level. If the conduct area of the nano fluid increases the heat transfer also increases. The performance curve has drawn Reynolds number against nusselt number, heat transfer co efficient. Pressure drop plays an important role in this device. If pressure drop is high the heat transfer increases. The result in this experiment shows clearly that the heat transfer is optimized.


2021 ◽  
Vol 170 ◽  
pp. 107109
Author(s):  
Mohanad A. Alfellag ◽  
Hamdi E. Ahmed ◽  
Mohammed Gh. Jehad ◽  
Marwan Hameed

Author(s):  
Sam Ghazi-Hesami ◽  
Dylan Wise ◽  
Keith Taylor ◽  
Peter Ireland ◽  
Étienne Robert

Abstract Turbulators are a promising avenue to enhance heat transfer in a wide variety of applications. An experimental and numerical investigation of heat transfer and pressure drop of a broken V (chevron) turbulator is presented at Reynolds numbers ranging from approximately 300,000 to 900,000 in a rectangular channel with an aspect ratio (width/height) of 1.29. The rib height is 3% of the channel hydraulic diameter while the rib spacing to rib height ratio is fixed at 10. Heat transfer measurements are performed on the flat surface between ribs using transient liquid crystal thermography. The experimental results reveal a significant increase of the heat transfer and friction factor of the ribbed surface compared to a smooth channel. Both parameters increase with Reynolds number, with a heat transfer enhancement ratio of up to 2.15 (relative to a smooth channel) and a friction factor ratio of up to 6.32 over the investigated Reynolds number range. Complementary CFD RANS (Reynolds-Averaged Navier-Stokes) simulations are performed with the κ-ω SST turbulence model in ANSYS Fluent® 17.1, and the numerical estimates are compared against the experimental data. The results reveal that the discrepancy between the experimentally measured area averaged Nusselt number and the numerical estimates increases from approximately 3% to 13% with increasing Reynolds number from 339,000 to 917,000. The numerical estimates indicate turbulators enhance heat transfer by interrupting the boundary layer as well as increasing near surface turbulent kinetic energy and mixing.


Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.


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