scholarly journals The Influence of Filler Size and Crosslinking Degree of Polymers on Mullins Effect in Filled NR/BR Composites

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2284
Author(s):  
Miaomiao Qian ◽  
Bo Zou ◽  
Zhixiao Chen ◽  
Weimin Huang ◽  
Xiaofeng Wang ◽  
...  

Two factors, the crosslinking degree of the matrix (ν) and the size of the filler (Sz), have significant impact on the Mullins effect of filled elastomers. Herein, the result. of the two factors on Mullins effect is systematically investigated by adjusting the crosslinking degree of the matrix via adding maleic anhydride into a rubber matrix and controlling the particle size of the filler via ball milling. The dissipation ratios (the ratio of energy dissipation to input strain energy) of different filled natural rubber/butadiene rubber (NR/BR) elastomer composites are evaluated as a function of the maximum strain in cyclic loading (εm). The dissipation ratios show a linear relationship with the increase of εm within the test range, and they depend on the composite composition (ν and Sz). With the increase of ν, the dissipation ratios decrease with similar slope, and this is compared with the dissipation ratios increase which more steeply with the increase in Sz. This is further confirmed through a simulation that composites with larger particle size show a higher strain energy density when the strain level increases from 25% to 35%. The characteristic dependence of the dissipation ratios on ν and Sz is expected to reflect the Mullins effect with mathematical expression to improve engineering performance or prevent failure of rubber products.

2011 ◽  
Vol 415-417 ◽  
pp. 237-242
Author(s):  
Zhou Da Zhang ◽  
Xue Mei Chen ◽  
Guo Liang Qu

Calcium carbonate nanoparticles (nano-CaCO3) filled powdered styrene-butadiene rubber (P(SBR/CaCO3) was prepared by adding nano-CaCO3 particles, encapsulant and coagulant to styrene-butadiene rubber (SBR) latex by coacervation, and the particle size distribution, structure were studied. Scanning electron microscopy (SEM) was used to investigate the (P(SBR/CaCO3) particle structure, and a powdering model was proposed to describe the powdering process. The process includes: (i) the latex particles associated with the dispersed nano-CaCO3 particles (adsorption process) to form “new particles” and (ii) the formation of P(SBR/CaCO3) by coagulating “new particles”. The SEM results also shown that the nano-CaCO3 and rubber matrix have formed a macroscopic homogenization in the (P(SBR/CaCO3) particles and nano-CaCO3 dispersed uniformly in the rubber matrix with an average diameter of approximately 50 nm.


2009 ◽  
Vol 2009 ◽  
pp. 1-5 ◽  
Author(s):  
R. Rajasekar ◽  
Gert Heinrich ◽  
Amit Das ◽  
Chapal Kumar Das

The significant factor that determines the improvement of properties in rubber by the incorporation of nanoclay is its distribution in the rubber matrix. The simple mixing of nonpolar rubber and organically modified nanoclay will not contribute for the good dispersion of nanofiller in the rubbery matrix. Hence a polar rubber like epoxidized natural rubber (ENR) can be used as a compatibilizer in order to obtain a better dispersion of the nanoclay in the matrix polymer. Epoxidized natural rubber and organically modified nanoclay composites (EC) were prepared by solution mixing. The nanoclay employed in this study is Cloisite 20A. The obtained nanocomposites were incorporated in styrene butadiene-rubber (SBR) compounds with sulphur as a curing agent. The morphology observed through X-ray diffraction (XRD) and high-resolution transmission electron microscopy (HR-TEM) shows that the nanoclay is highly intercalated in ENR, and further incorporation of EC in SBR matrix leads to partial exfoliation of the nanoclay. Dynamic mechanical thermal analysis showed an increase in storage modulus and lesser damping characteristics for the compounds containing EC loading in SBR matrix. In addition, these compounds showed improvement in the mechanical properties.


2011 ◽  
Vol 39 (3) ◽  
pp. 210-222 ◽  
Author(s):  
S. Ghosh ◽  
R.A. Sengupta ◽  
G. Heinrich

Abstract Tyre rolling resistance is a key performance index in the tyre industry that addresses the environmental concern. Reduction of tyre rolling resistance is a major challenge so as to lower the fuel consumption, which could be achieved by changing both design as well as compound formulation. In this paper, rolling resistance of 205/60R15 as well as 155/70R14 passenger car radial tyre with nanocomposite based tread compounds were evaluated using finite element (FE) analysis. The energy dissipation in the tyre was evaluated using the product of elastic strain energy and the loss tangent of materials through post processing using a rolling resistance code. The elastic strain energy was obtained through steady state rolling simulation of tyre using Abaqus software and the loss tangent was measured in the laboratory by viscoanalyzer. A good correlation of rolling resistance was observed between simulation and experimental results. Nanocomposites used in this study were prepared based on solution styrene butadiene rubber and polybutadiene rubber blends with either organoclay and carbon black or organoclay and silica dual fillers. Carboxylated nitrile rubber, a polar rubber, was used as compatibilizer to facilitate the clay dispersion in rubber matrix. Compared to general carbon black or silica tread compounds, substantial improvement of rolling resistance was predicted by FE simulation with nanocomposite based tread compounds containing dual fillers organoclay-carbon black or organoclay-silica.


2015 ◽  
Vol 32 ◽  
pp. 43-50
Author(s):  
Rane Ajay Vasudeo ◽  
V.K. Abitha ◽  
P.S. Suchithra ◽  
K. Rajkumar

InIncorporation and dispersion of particulate fillers are the two steps that are necessary to achieve optimum properties in a rubber compound, i.e. mechanical, thermal properties. The incorporation and dispersion of particulate fillers depend on their particle size, smaller particle size is difficult to incorporate but easier to disperse in a rubber matrix while large dimension particle size filler are easier to incorporate but difficult to disperse. Hence, in the current work we have studied different methods of incorporating nano particles in to the matrix of styrene butadiene rubber and further rubber nanocomposites obtained were characterized for curative properties using, remote, thereafter determined for structural elucidation by using Fourier transform infrared spectroscopy, thermal properties through thermal gravimetric analysis, Physio-mechanical as well as morphology determination via transmission electron microscopy. In current work we have compared melt blending and solution blending methods for preparation of styrene butadiene rubber Nano Aluminium Tri hydroxide composites.


2010 ◽  
Vol 168-170 ◽  
pp. 1098-1101
Author(s):  
Wen Xu Ma ◽  
Ying Guang Fang ◽  
Zhe Li

In this article soil is treated as non-uniform material including two parts : the matrix particles and the reinforcement particles. Through soil shear strain energy and micro-crack assumptions, we establish a multiphase constitutive model connecting macro and micro scale based on classical continuum models, which includes the strain gradient, internal length scales and particle size. This model have been verified reasonable by artificial soil experiment.


Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1085
Author(s):  
Patricia Castaño-Rivera ◽  
Isabel Calle-Holguín ◽  
Johanna Castaño ◽  
Gustavo Cabrera-Barjas ◽  
Karen Galvez-Garrido ◽  
...  

Organoclay nanoparticles (Cloisite® C10A, Cloisite® C15) and their combination with carbon black (N330) were studied as fillers in chloroprene/natural/butadiene rubber blends to prepare nanocomposites. The effect of filler type and load on the physical mechanical properties of nanocomposites was determined and correlated with its structure, compatibility and cure properties using Fourier Transformed Infrared (FT-IR), X-ray Diffraction (XRD), Thermogravimetric Analysis (TGA) and rheometric analysis. Physical mechanical properties were improved by organoclays at 5–7 phr. Nanocomposites with organoclays exhibited a remarkable increase up to 46% in abrasion resistance. The improvement in properties was attributed to good organoclay dispersion in the rubber matrix and to the compatibility between them and the chloroprene rubber. Carbon black at a 40 phr load was not the optimal concentration to interact with organoclays. The present study confirmed that organoclays can be a reinforcing filler for high performance applications in rubber nanocomposites.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2534
Author(s):  
Sriharish Malebennur Nagaraja ◽  
Sven Henning ◽  
Sybill Ilisch ◽  
Mario Beiner

A comparative study focusing on the visco–elastic properties of two series of carbon black filled composites with natural rubber (NR) and its blends with butadiene rubber (NR-BR) as matrices is reported. Strain sweeps at different temperatures are performed. Filler network-related contributions to reinforcement (ΔG′) are quantified by the classical Kraus equation while a modified Kraus equation is used to quantify different contributions to dissipation (ΔGD″, ΔGF″). Results indicate that the filler network is visco-elastic in nature and that it is causing a major part of the composite dissipation at small and intermediate strain amplitudes. The temperature dependence of filler network-related reinforcement and dissipation contributions is found to depend significantly on the rubber matrix composition. We propose that this is due to differences in the chemical composition of the glassy rubber bridges connecting filler particles since the filler network topology is seemingly not significantly influenced by the rubber matrix for a given filler content. The underlying physical picture explains effects in both dissipation and reinforcement. It predicts that these glassy rubber bridges will soften sequentially at temperatures much higher than the bulk Tg of the corresponding rubber. This is hypothetically due to rubber–filler interactions at interfaces resulting in an increased packing density in the glassy rubber related to the reduction of free volume. From a general perspective, this study provides deeper insights towards the molecular origin of reinforcement and dissipation in rubber composites.


2020 ◽  
Vol 39 (1) ◽  
pp. 189-199
Author(s):  
Longbiao Li

AbstractIn this paper, the temperature-dependent matrix multicracking evolution of carbon-fiber-reinforced silicon carbide ceramic-matrix composites (C/SiC CMCs) is investigated. The temperature-dependent composite microstress field is obtained by combining the shear-lag model and temperature-dependent material properties and damage models. The critical matrix strain energy criterion assumes that the strain energy in the matrix has a critical value. With increasing applied stress, when the matrix strain energy is higher than the critical value, more matrix cracks and interface debonding occur to dissipate the additional energy. Based on the composite damage state, the temperature-dependent matrix strain energy and its critical value are obtained. The relationships among applied stress, matrix cracking state, interface damage state, and environmental temperature are established. The effects of interfacial properties, material properties, and environmental temperature on temperature-dependent matrix multiple fracture evolution of C/SiC composites are analyzed. The experimental evolution of matrix multiple fracture and fraction of the interface debonding of C/SiC composites at elevated temperatures are predicted. When the interface shear stress increases, the debonding resistance at the interface increases, leading to the decrease of the debonding fraction at the interface, and the stress transfer capacity between the fiber and the matrix increases, leading to the higher first matrix cracking stress, saturation matrix cracking stress, and saturation matrix cracking density.


Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 616
Author(s):  
Ján Kruželák ◽  
Andrea Kvasničáková ◽  
Klaudia Hložeková ◽  
Rastislav Dosoudil ◽  
Marek Gořalík ◽  
...  

In the present work, composite materials were prepared by incorporation of manganese-zinc ferrite, carbon black and combination of ferrite and carbon black into acrylonitrile-butadiene rubber (NBR). For cross-linking of composites, standard sulfur-based curing system was applied. The main goal was to investigate the influence of the fillers on the physical-mechanical properties of composites. Then, the electromagnetic absorption shielding ability was investigated in the frequency range 1 MHz–3 GHz. The results revealed that composites filled with ferrite provide sufficient absorption shielding performance in the tested frequency range. On the other hand, ferrite behaves as an inactive filler and deteriorates the physical-mechanical characteristics of composites. Carbon black reinforces the rubber matrix and contributes to the improvement of physical-mechanical properties. However, composites filled with carbon black are not able to absorb electromagnetic radiation in the given frequency range. Finally, the combination of carbon black and ferrite resulted in the modification of both physical-mechanical characteristics and absorption shielding ability of hybrid composites.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2413
Author(s):  
Mariapaola Staropoli ◽  
Vincent Rogé ◽  
Enzo Moretto ◽  
Joffrey Didierjean ◽  
Marc Michel ◽  
...  

The improvement of mechanical properties of polymer-based nanocomposites is usually obtained through a strong polymer–silica interaction. Most often, precipitated silica nanoparticles are used as filler. In this work, we study the synergetic effect occurring between dual silica-based fillers in a styrene-butadiene rubber (SBR)/polybutadiene (PBD) rubber matrix. Precipitated Highly Dispersed Silica (HDS) nanoparticles (10 nm) have been associated with spherical Stöber silica nanoparticles (250 nm) and anisotropic nano-Sepiolite. By imaging filler at nano scale through Scanning Transmission Electron Microscopy, we have shown that anisotropic fillers align only in presence of a critical amount of HDS. The dynamic mechanical analysis of rubber compounds confirms that this alignment leads to a stiffer nanocomposite when compared to Sepiolite alone. On the contrary, spherical 250 nm nanoparticles inhibit percolation network and reduce the nanocomposite stiffness.


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