scholarly journals The Multiple Uses of Polypropylene/Polyethylene Terephthalate Microfibrillar Composite Structures to Support Waste Management—Composite Processing and Properties

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1296
Author(s):  
Abdulhakim Almajid ◽  
Rolf Walter ◽  
Tim Kroos ◽  
Harri Junaedi ◽  
Martin Gurka ◽  
...  
Keyword(s):  
Polyethylene Terephthalate ◽  
Composite Structures ◽  
Weight Ratio ◽  
Tensile Tests ◽  
Processing Parameters ◽  
Processing Parameter ◽  
Composite Processing ◽  
Microfibrillar Composites ◽  
Falling Weight ◽  
The Impact

Composite processing and subsequent characterization of microfibrillar composites (MFC) were the focus of this work. Compression molding of wound MFC filaments was used to fabricate MFC composites. The MFC composites were composed of polypropylene (PP) as matrix materials and polyethylene terephthalate (PET) as reinforcement fibers. The PP/PET blends were mixed with PET contents ranging from 22 wt% to 45 wt%. The effect of processing parameters, pressure, temperature, and holding time on the mechanical properties of the MFCs was investigated. Tensile tests were conducted to optimize the processing parameter and weight ratio of PET. Tensile strength and modulus increased with the increase in PET content. PP/45 wt% PET MFC composites properties reached the value of PP/30 wt% GF. Falling weight tests were conducted on MFC composites. The MFC composites showed the ability to absorb the impact energy compared to neat PP and PP/30 wt% GF.

scholarly journals Impact Damage Resistance and Post-Impact Tolerance of Optimum Banana-Pseudo-Stem-Fiber-Reinforced Epoxy Sandwich Structures

2020 ◽  
Vol 10 (2) ◽  
pp. 684 ◽  
Author(s):  
Mohamad Zaki Hassan ◽  
S. M. Sapuan ◽  
Zainudin A. Rasid ◽  
Ariff Farhan Mohd Nor ◽  
Rozzeta Dolah ◽  
...  
Keyword(s):  
Composite Structures ◽  
Sandwich Structures ◽  
Impact Damage ◽  
Fiber Composite ◽  
Peak Load ◽  
Weight Ratio ◽  
Synthetic Fiber ◽  
Damage Area ◽  
Banana Fibers ◽  
The Impact

Banana fiber has a high potential for use in fiber composite structures due to its promise as a polymer reinforcement. However, it has poor bonding characteristics with the matrixes due to hydrophobic–hydrophilic incompatibility, inconsistency in blending weight ratio, and fiber length instability. In this study, the optimal conditions for a banana/epoxy composite as determined previously were used to fabricate a sandwich structure where carbon/Kevlar twill plies acted as the skins. The structure was evaluated based on two experimental tests: low-velocity impact and compression after impact (CAI) tests. Here, the synthetic fiber including Kevlar, carbon, and glass sandwich structures were also tested for comparison purposes. In general, the results showed a low peak load and larger damage area in the optimal banana/epoxy structures. The impact damage area, as characterized by the dye penetration, increased with increasing impact energy. The optimal banana composite and synthetic fiber systems were proven to offer a similar residual strength and normalized strength when higher impact energies were applied. Delamination and fracture behavior were dominant in the optimal banana structures subjected to CAI testing. Finally, optimization of the compounding parameters of the optimal banana fibers improved the impact and CAI properties of the structure, making them comparable to those of synthetic sandwich composites.

Stream of Variation Modeling and Analysis for Compliant Composite Part Assembly—Part I: Single-Station Processes

2016 ◽  
Vol 138 (12) ◽  
Author(s):  
Tingyu Zhang ◽  
Jianjun Shi
Keyword(s):  
New York ◽  
Composite Structures ◽  
Weight Ratio ◽  
High Strength ◽  
Laminated Plates ◽  
Composite Part ◽  
Modeling And Analysis ◽  
Single Station ◽  
Assembly Deviation ◽  
The Impact

Composite structures are widely used due to their superior properties, such as low density, high strength, and high stiffness-to-weight ratio (Mallick, 1993, Fiber-Reinforced Composites: Materials, Manufacturing, and Design, Marcel Dekker, New York). However, the lack of methodologies for variation modeling and analysis of composite part assembly has imposed a significant constraint on developing dimensional control for composite assembly processes. This paper develops a modeling method to predict assembly deviation for compliant composite parts in a single-station assembly process. The approach is discussed in two steps: considering the part manufacturing error (PME) only and considering both the PME and the fixture position error (FPE). Finite element method (FEM) and homogenous coordinate transformation are used to reveal the impact of the PME and the FPE. The validity of the method is verified with two case studies on assembly deviation prediction of two composite laminated plates considering the PME only and both the PME and the FPE, respectively. The proposed method provides the basis for assembly deviation prediction in the multistation composite assembly.

scholarly journals Low Velocity Impact Behaviour of Asymmetric Three-layer Sandwich Composite Structures with and without Foam Core

2017 ◽  
Vol 25 (5) ◽  
pp. 381-394 ◽  
Author(s):  
Azam Kavianiboroujeni ◽  
Alain Cloutier ◽  
Denis Rodrigue
Keyword(s):  
Composite Structures ◽  
Sandwich Structures ◽  
Charpy Impact ◽  
Skin Thickness ◽  
Foam Core ◽  
Low Velocity ◽  
Impact Behaviour ◽  
Failure Patterns ◽  
Falling Weight ◽  
The Impact

This paper presents an experimental investigation of the impact behaviour of three layer sandwich structures made of high density polyethylene (HDPE) and hemp, with and without a foam core. Low-velocity falling weight and Charpy impact tests were performed to investigate the influence of hemp content, skin thickness and core density. The strength, load, absorbed energy, and deflection histories were recorded and analysed and the damaged specimens were inspected to determine the failure patterns. Based on the Charpy impact results, the structures with foam core had higher energy absorption capabilities compared to their counterparts without foam core. In addition, based on the falling weight impact results the energy dissipation properties of sandwich structures without foam core were superior to the structures with foam core. This property was also greatly influenced by skin fibre content, skin thickness and structure configuration.

scholarly journals Determination of FODMAP contents of common wheat and rye breads and the effects of processing on the final contents

2020 ◽  
Author(s):  
Marcus Schmidt ◽  
Elisabeth Sciurba
Keyword(s):  
Wheat Flour ◽  
High Performance ◽  
Anion Exchange Chromatography ◽  
Processing Parameters ◽  
Exchange Chromatography ◽  
Future Research ◽  
Processing Parameter ◽  
Irritable Bowel ◽  
The Impact

Abstract The benefits of a diet, low in fermentable oligo-, di- and monosaccharides and polyols (FODMAP) for patients suffering from irritable bowel syndrome (IBS) has been well established. Thus, the exact knowledge of the amount and composition of FODMAPs in foods is of vital importance for these patients. This study investigated the possibilities of FODMAP reduction by adjusting the processing parameters, which are feasible in practise, while still producing marketable breads. Therefore, the impact of prolonged proofing and the addition of sourdough on the FODMAPs in the final products was evaluated. High performance anion exchange chromatography was used for qualitative and quantitative analysis. A prolonged proofing time resulted in reduction of the fructan content and in consequence of the total FODMAPs. In contrast, the addition of sourdough only altered the FODMAP composition, by reducing the fructan content but increasing the mannitol content. While all the breads produced from refined wheat flour meet the low-FODMAP criteria, the breads from rye and whole meal wheat flour have to be considered as high-FODMAP, regardless of the processing conditions investigated. Breads produced from rye flour exceeded the limits for fructans and mannitol, while whole meal wheat breads were found to exceed the threshold for excess fructose. Overall, the production of low-FODMAP rye breads was identified as the biggest challenge for future research, since it could not be achieved using conventional processing parameter.

Dual cracks propagation behavior in hybrid skin–stiffener joint

2019 ◽  
Vol 08 (03) ◽  
pp. 1950012
Author(s):  
N. Jeevan Kumar
Keyword(s):  
Composite Structures ◽  
High Stress ◽  
Compressive Load ◽  
Weight Ratio ◽  
Fracture Initiation ◽  
Fiber Reinforced Polymers ◽  
Stress Concentrations ◽  
Wide Range ◽  
Interlaminar Crack ◽  
The Impact

There is increasing demand for Carbon Fiber Reinforced Polymers (CFRP) especially in aerospace engineering. Due to their high specific strength-to-weight ratio, these composites offer more characteristics and considerable advantages when compared to metals. Metals, unlike composites, offer plasticity effects to evade high stress concentrations during post-buckling. Under compressive load, composite structures show a wide range of damage mechanisms where a set of damage modes combined together may lead to the structural collapse. The numerical analysis is conducted to investigate the effect of the dual cracks growth for the cracks embedded between plies of the skin and between plies of the stiffener hat. The dual fractured configuration is loaded to study the impact of dual cracks on load carrying capacity of the skin–stiffener joint and mode of fracture initiation and growth. Numerical method of Virtual Crack Close Technique is applied for predicting interlaminar crack initiation and interlaminar crack growth as well as in-plane crack mechanisms to predict the design of crack free joint.

The Influence of Processing Parameters on the Void Content and Compressive Strength of Carbon Fibre-Epoxy Laminates

2011 ◽  
Vol 275 ◽  
pp. 243-246
Author(s):  
Xiao Wen Yuan ◽  
S. Bickerton ◽  
Samuel Bradley ◽  
Arry Tapiheroe ◽  
John Little
Keyword(s):  
Compressive Strength ◽  
Carbon Fibre ◽  
Void Fraction ◽  
Processing Parameters ◽  
Positive Pressure ◽  
Void Content ◽  
Processing Parameter ◽  
The Impact ◽  
Carbon Fibre Composites

This research addresses the influence of various processing parameters on the post cure quality of carbon fibre composites. Four processing parameters were investigated in the study, in terms of their impact on void content and overall compressive strength. The first parameter distinguishes between laminates cured in a vacuum oven and those cured in an autoclave under high positive pressure. The second parameter describes the impact on voids of differing fibre architectures, comparing a unidirectional fibre structure to that of woven cloth. Thirdly, the influence of compaction during manufacture is analysed and lastly, variation in cure temperature was tested to determine its effect on final laminate quality. The quality of the cured laminate samples was assessed from visual inspection, and in terms of compressive strength and void fraction calculated by Micro-CT X-ray Tomography. The results show that autoclave-cured samples feature significant quality improvements in terms of void fraction and compressive strength when compared to oven-cured samples. Unidirectional laminates incur higher sensitivity to void inclusion than cloth laminates due to the influence of fibre wrinkling. Compaction has no effect on laminate strength; it does however reduce variability in certain cases. Temperature affects different fibre structures in different ways, these being highly dependent on curing method. Finally, it was discerned that curing by autoclave was the dominant processing parameter. Thus, regardless of other manufacturing techniques, the autoclave samples featured almost zero voids and were consequently of the highest quality.

scholarly journals Mechanical Behavior of Hydroxyapatite-Chitosan Composite: Effect of Processing Parameters

Minerals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 213
Author(s):  
Hamid Ait Said ◽  
Hassan Noukrati ◽  
Hicham Ben Youcef ◽  
Ayoub Bayoussef ◽  
Hassane Oudadesse ◽  
...  
Keyword(s):  
Molecular Weight ◽  
Compressive Strength ◽  
Mechanical Strength ◽  
Bone Repair ◽  
Mechanical Stability ◽  
Three Dimensional ◽  
Processing Parameters ◽  
Composite Effect ◽  
Solid Liquid ◽  
The Impact

Three-dimensional hydroxyapatite-chitosan (HA-CS) composites were formulated via solid-liquid technic and freeze-drying. The prepared composites had an apatitic nature, which was demonstrated by X-ray diffraction and Infrared spectroscopy analyses. The impact of the solid/liquid (S/L) ratio and the content and the molecular weight of the polymer on the composite mechanical strength was investigated. An increase in the S/L ratio from 0.5 to 1 resulted in an increase in the compressive strength for HA-CSL (CS low molecular weight: CSL) from 0.08 ± 0.02 to 1.95 ± 0.39 MPa and from 0.3 ± 0.06 to 2.40 ± 0.51 MPa for the HA-CSM (CS medium molecular weight: CSM). Moreover, the increase in the amount (1 to 5 wt%) and the molecular weight of the polymer increased the mechanical strength of the composite. The highest compressive strength value (up to 2.40 ± 0.51 MPa) was obtained for HA-CSM (5 wt% of CS) formulated at an S/L of 1. The dissolution tests of the HA-CS composites confirmed their cohesion and mechanical stability in an aqueous solution. Both polymer and apatite are assumed to work together, giving the synergism needed to make effective cylindrical composites, and could serve as a promising candidate for bone repair in the orthopedic field.

scholarly journals Warpage Optimisation Using Recycled Polycar-bonates (PC) on Front Panel Housing

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1416
Author(s):  
Nur Aisyah Miza Ahmad Tamizi ◽  
Shayfull Zamree Abd Rahim ◽  
Abdellah El-hadj Abdellah ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Marcin Nabiałek ◽  
...  
Keyword(s):  
Simulation Analysis ◽  
Processing Parameters ◽  
Front Panel ◽  
Processing Parameter ◽  
Mechanical Recycling ◽  
Great Opportunity ◽  
Average Value ◽  
Optimal Processing ◽  
Materials Used ◽  
Optimisation Methods

Many studies have been done using recycled waste materials to minimise environmental problems. It is a great opportunity to explore mechanical recycling and the use of recycled and virgin blend as a material to produce new products with minimum defects. In this study, appropriate processing parameters were considered to mould the front panel housing part using R0% (virgin), R30% (30% virgin: 70% recycled), R40% (40% virgin: 60% recycled) and R50% (50% virgin: 50% recycled) of Polycarbonate (PC). The manufacturing ability and quality during preliminary stage can be predicted through simulation analysis using Autodesk Moldflow Insight 2012 software. The recommended processing parameters and values of warpage in x and y directions can also be obtained using this software. No value of warpage was obtained from simulation studies for x direction on the front panel housing. Therefore, this study only focused on reducing the warpage in the y direction. Response Surface Methodology (RSM) and Genetic Algorithm (GA) optimisation methods were used to find the optimal processing parameters. As the results, the optimal ratio of recycled PC material was found to be R30%, followed by R40% and R50% materials using RSM and GA methods as compared to the average value of warpage on the moulded part using R0%. The most influential processing parameter that contributed to warpage defect was packing pressure for all materials used in this study.

scholarly journals Low-carbon cast microalloyed steel intercritically heat-treated at different temperatures: microstructure and mechanical properties

2021 ◽  
Vol 21 (2) ◽  
Author(s):  
Hadi Torkamani ◽  
Shahram Raygan ◽  
Carlos Garcia Mateo ◽  
Yahya Palizdar ◽  
Jafar Rassizadehghani ◽  
...  
Keyword(s):  
Carbon Content ◽  
Volume Fraction ◽  
Block Size ◽  
Tensile Tests ◽  
Total Elongation ◽  
Martensite Phase ◽  
Low Carbon ◽  
Steel Increase ◽  
Different Temperatures ◽  
The Impact

AbstractIn this study, dual-phase (DP, ferrite + martensite) microstructures were obtained by performing intercritical heat treatments (IHT) at 750 and 800 °C followed by quenching. Decreasing the IHT temperature from 800 to 750 °C leads to: (i) a decrease in the volume fraction of austenite (martensite after quenching) from 0.68 to 0.36; (ii) ~ 100 °C decrease in martensite start temperature (Ms), mainly due to the higher carbon content of austenite and its smaller grains at 750 °C; (iii) a reduction in the block size of martensite from 1.9 to 1.2 μm as measured by EBSD. Having a higher carbon content and a finer block size, the localized microhardness of martensite islands increases from 380 HV (800 °C) to 504 HV (750 °C). Moreover, despite the different volume fractions of martensite obtained in DP microstructures, the hardness of the steels remained unchanged by changing the IHT temperature (~ 234 to 238 HV). Applying lower IHT temperature (lower fraction of martensite), the impact energy even decreased from 12 to 9 J due to the brittleness of the martensite phase. The results of the tensile tests indicate that by increasing the IHT temperature, the yield and ultimate tensile strengths of the DP steel increase from 493 to 770 MPa, and from 908 to 1080 MPa, respectively, while the total elongation decreases from 9.8 to 4.5%. In contrast to the normalized sample, formation of martensite in the DP steels could eliminate the yield point phenomenon in the tensile curves, as it generates free dislocations in adjacent ferrite.

scholarly journals Characteristics of Cr-B Coatings Produced on Vanadis® 6 Tool Steel Using Laser Processing

Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2621
Author(s):  
Aneta Bartkowska
Keyword(s):  
Corrosion Resistance ◽  
Tool Steel ◽  
Laser Processing ◽  
Chemical Elements ◽  
Steel Substrate ◽  
Processing Parameters ◽  
Beam Power ◽  
Laser Beam Power ◽  
High Microhardness ◽  
The Impact

The paper presents the results of a study of the microstructure, chemical composition, microhardness and corrosion resistance of Cr-B coatings produced on Vanadis 6 tool steel. In this study, chromium and boron were added to the steel surface using a laser alloying process. The main purpose of the study was to determine the impact of those chemical elements on surface properties. Chromium and boron as well as their mixtures were prepared in various proportions and then were applied on steel substrate in the form of precoat of 100 µm thickness. Depending on the type of precoat used and laser processing parameters, changes in microstructure and properties were observed. Coatings produced using precoat containing chromium and boron mixture were characterized by high microhardness (900 HV0.05–1300 HV0.005) while maintaining good corrosion resistance. It was also found that too low laser beam power contributed to the formation of cracks and porosity.

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