scholarly journals The Transferability and Design of Commercial Printer Settings in PLA/PBAT Fused Filament Fabrication

Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2573
Author(s):  
Sisi Wang ◽  
Dagmar R. D’hooge ◽  
Lode Daelemans ◽  
Hesheng Xia ◽  
Karen De Clerck ◽  
...  
Keyword(s):  
Impact Strength ◽  
Tensile Strain ◽  
High Strain ◽  
Tensile Modulus ◽  
The Other ◽  
Fused Filament Fabrication ◽  
Tensile Performance ◽  
Nozzle Temperature ◽  
Interlayer Bonding ◽  
Printing Speed

In many fused filament fabrication (FFF) processes, commercial printers are used, but rarely are printer settings transferred from one commercial printer to the other to give similar final tensile part performance. Here, we report such translation going from the Felix 3.0 to Prusa i3 MK3 printer by adjusting the flow rate and overlap of strands, utilizing an in-house developed blend of polylactic acid (PLA) and poly(butylene adipate-co-terephthalate) (PBAT). We perform a sensitivity analysis for the Prusa printer, covering variations in nozzle temperature, nozzle diameter, layer thickness, and printing speed (Tnozzle, dnozzle, LT, and vprint), aiming at minimizing anisotropy and improving interlayer bonding. Higher mass, larger width, and thickness are obtained with larger dnozzle, lower vprint, higher LT, and higher Tnozzle. A higher vprint results in less tensile strain at break, but it remains at a high strain value for samples printed with dnozzle equal to 0.5 mm. vprint has no significant effect on the tensile modulus and tensile and impact strength of the samples. If LT is fixed, an increased dnozzle is beneficial for the tensile strength, ductility, and impact strength of the printed sample due to better bonding from a wider raster structure, while an increased LT leads to deterioration of mechanical properties. If the ratio dnozzle/LT is greater than 2, a good tensile performance is obtained. An improved Tnozzle leads to a sufficient flow of material, contributing to the performance of the printed device. The considerations brought forward result in a deeper understanding of the FFF process and offer guidance about parameter selection. The optimal dnozzle/vprint/LT/Tnozzle combination is 0.5 mm/120 mm s−1/0.15 mm/230 °C.

scholarly journals Mathematical Modelling of Temperature Distribution in Selected Parts of FFF Printer during 3D Printing Process

Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4213
Author(s):  
Tomáš Tichý ◽  
Ondřej Šefl ◽  
Petr Veselý ◽  
Karel Dušek ◽  
David Bušek
Keyword(s):  
Mathematical Model ◽  
Temperature Distribution ◽  
3D Printer ◽  
Internal Temperature ◽  
Fused Filament Fabrication ◽  
Temperature Changes ◽  
Bed Temperature ◽  
Nozzle Temperature ◽  
Different Parts ◽  
Printing Speed

This work presented an FEM (finite element method) mathematical model that describes the temperature distribution in different parts of a 3D printer based on additive manufacturing process using filament extrusion during its operation. Variation in properties also originate from inconsistent choices of process parameters employed by individual manufacturers. Therefore, a mathematical model that calculates temperature changes in the filament (and the resulting print) during an FFF (fused filament fabrication) process was deemed useful, as it can estimate otherwise immeasurable properties (such as the internal temperature of the filament during the printing). Two variants of the model (both static and dynamic) were presented in this work. They can provide the user with the material’s thermal history during the print. Such knowledge may be used in further analyses of the resulting prints. Thanks to the dynamic model, the cooling of the material on the printing bed can be traced for various printing speeds. Both variants simulate the printing of a PLA (Polylactic acid) filament with the nozzle temperature of 220 °C, bed temperature of 60 °C, and printing speed of 5, 10, and 15 m/s, respectively.

Mechanical Property Improvement of Poly(Butylene Succinate) by Reinforcing with Modified Fumed Silica

2014 ◽  
Vol 1025-1026 ◽  
pp. 215-220 ◽  
Author(s):  
Sasirada Weerasunthorn ◽  
Pranut Potiyaraj
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Flexural Strength ◽  
Fumed Silica ◽  
Tensile Modulus ◽  
Silica Particles ◽  
Melt Mixing ◽  
Butylene Succinate ◽  
Ir Spectrophotometry

Fumed silica particles (SiO2) were directly added into poly (butylene succinate) (PBS) by melt mixing process. The effects of amount of fumed silica particles on mechanical properties of PBS/fumed silica composites, those are tensile strength, tensile modulus, impact strength as well as flexural strength, were investigated. It was found that the mechanical properties decreased with increasing fumed silica loading (0-3 wt%). In order to increase polymer-filler interaction, fumed silica was treated with 3-glycidyloxypropyl trimethoxysilane (GPMS), and its structure was analyzed by FT-IR spectrophotometry. The PBS/modified was found to possess better tensile strength, tensile modulus, impact strength and flexural strength that those of PBS/fumed silica composites.

Evaluation of the Aging Behavior of High Density Polyethylene in Thermal Oxidative Environment by Principal Component Analysis

2017 ◽  
Vol 727 ◽  
pp. 447-449 ◽  
Author(s):  
Jun Dai ◽  
Hua Yan ◽  
Jian Jian Yang ◽  
Jun Jun Guo
Keyword(s):  
Principal Component Analysis ◽  
Impact Strength ◽  
High Density Polyethylene ◽  
Tensile Modulus ◽  
Principal Component ◽  
Component Analysis ◽  
High Density ◽  
Aging Behavior ◽  
Data Set ◽  
The Impact

To evaluate the aging behavior of high density polyethylene (HDPE) under an artificial accelerated environment, principal component analysis (PCA) was used to establish a non-dimensional expression Z from a data set of multiple degradation parameters of HDPE. In this study, HDPE samples were exposed to the accelerated thermal oxidative environment for different time intervals up to 64 days. The results showed that the combined evaluating parameter Z was characterized by three-stage changes. The combined evaluating parameter Z increased quickly in the first 16 days of exposure and then leveled off. After 40 days, it began to increase again. Among the 10 degradation parameters, branching degree, carbonyl index and hydroxyl index are strongly associated. The tensile modulus is highly correlated with the impact strength. The tensile strength, tensile modulus and impact strength are negatively correlated with the crystallinity.

scholarly journals Effects of water absorption on the mechanical properties of hybrid natural fibre/phenol formaldehyde composites

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Sekar Sanjeevi ◽  
Vigneshwaran Shanmugam ◽  
Suresh Kumar ◽  
Velmurugan Ganesan ◽  
Gabriel Sas ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Water Absorption ◽  
Hybrid Composites ◽  
Phenol Formaldehyde ◽  
Natural Fibre ◽  
The Other ◽  
Fibre Reinforcement ◽  
Dry Conditions

AbstractThis investigation is carried out to understand the effects of water absorption on the mechanical properties of hybrid phenol formaldehyde (PF) composite fabricated with Areca Fine Fibres (AFFs) and Calotropis Gigantea Fibre (CGF). Hybrid CGF/AFF/PF composites were manufactured using the hand layup technique at varying weight percentages of fibre reinforcement (25, 35 and 45%). Hybrid composite having 35 wt.% showed better mechanical properties (tensile strength ca. 59 MPa, flexural strength ca. 73 MPa and impact strength 1.43 kJ/m2) under wet and dry conditions as compared to the other hybrid composites. In general, the inclusion of the fibres enhanced the mechanical properties of neat PF. Increase in the fibre content increased the water absorption, however, after 120 h of immersion, all the composites attained an equilibrium state.

Mechanical, Thermal, and Morphological Properties of Thermoplastic Starch/Poly(lactic acid/Poly(butylene adipate-co-terephthalate) Blends

2014 ◽  
Vol 970 ◽  
pp. 312-316
Author(s):  
Sujaree Tachaphiboonsap ◽  
Kasama Jarukumjorn
Keyword(s):  
Lactic Acid ◽  
Impact Strength ◽  
Interfacial Adhesion ◽  
Tensile Modulus ◽  
Thermoplastic Starch ◽  
Morphological Properties ◽  
Poly Lactic Acid ◽  
Melt Blending ◽  
Elongation At Break ◽  
Blending Method

Thermoplastic starch (TPS)/poly (lactic acid) (PLA) blend and thermoplastic starch (TPS)/poly (lactic acid) (PLA)/poly (butylene adipate-co-terephthalate) (PBAT) blend were prepared by melt blending method. PLA grafted with maleic anhydride (PLA-g-MA) was used as a compatibilizer to improve the compatibility of the blends. As TPS was incorporated into PLA, elongation at break was increased while tensile strength, tensile modulus, and impact strength were decreased. Tensile properties and impact properties of TPS/PLA blend were improved with adding PLA-g-MA indicating the enhancement of interfacial adhesion between PLA and TPS. With increasing PBAT content, elongation at break and impact strength of TPS/PLA blends were improved. The addition of TPS decreased glass transition temperature (Tg), crystallization temperature (Tc), and melting temperature (Tm) of PLA. Tgand Tcof TPS/PLA blend were decreased by incorporating PLA-g-MA. However, the presence of PBAT reduced Tcof TPS/PLA blend. Thermal properties of TPS/PLA/PBAT blends did not change with increasing PBAT content. SEM micrographs revealed that the compatibilized TPS/PLA blends exhibited finer morphology when compared to the uncompatibilized TPS/PLA blend.

Assessing the effect of FDM processing parameters on mechanical properties of PLA parts using Taguchi method

2021 ◽  
pp. 089270572110530
Author(s):  
Nagarjuna Maguluri ◽  
Gamini Suresh ◽  
K Venkata Rao
Keyword(s):  
Mechanical Properties ◽  
Tensile Properties ◽  
Fused Deposition Modeling ◽  
Fracture Strain ◽  
Processing Parameters ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Nozzle Temperature ◽  
Experimental Runs ◽  
Printing Speed

Fused deposition modeling (FDM) is a fast-expanding additive manufacturing technique for fabricating various polymer components in engineering and medical applications. The mechanical properties of components printed with the FDM method are influenced by several process parameters. In the current work, the influence of nozzle temperature, infill density, and printing speed on the tensile properties of specimens printed using polylactic acid (PLA) filament was investigated. With an objective to achieve better tensile properties including elastic modulus, tensile strength, and fracture strain; Taguchi L8 array has been used for framing experimental runs, and eight experiments were conducted. The results demonstrate that the nozzle temperature significantly influences the tensile properties of the FDM printed PLA products followed by infill density. The optimum processing parameters were determined for the FDM printed PLA material at a nozzle temperature of 220°C, infill density of 100%, and printing speed of 20 mm/s.

scholarly journals Fatigue Performance of ABS Specimens Obtained by Fused Filament Fabrication

Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2521 ◽  
Author(s):  
Miquel Domingo-Espin ◽  
J. Antonio Travieso-Rodriguez ◽  
Ramon Jerez-Mesa ◽  
Jordi Lluma-Fuentes
Keyword(s):  
Acrylonitrile Butadiene Styrene ◽  
Experimental Phase ◽  
Fused Filament Fabrication ◽  
Layer Height ◽  
Bending Stresses ◽  
Best Parameter ◽  
End Use ◽  
Design And Manufacture ◽  
Printing Speed ◽  
Butadiene Styrene

In this paper, the fatigue response of fused filament fabrication (FFF) Acrylonitrile butadiene styrene (ABS) parts is studied. Different building parameters (layer height, nozzle diameter, infill density, and printing speed) were chosen to study their influence on the lifespan of cylindrical specimens according to a design of experiments (DOE) using the Taguchi methodology. The same DOE was applied on two different specimen sets using two different infill patterns—rectilinear and honeycomb. The results show that the infill density is the most important parameter for both of the studied patterns. The specimens manufactured with the honeycomb pattern show longer lifespans. The best parameter set associated to that infill was chosen for a second experimental phase, in which the specimens were tested under different maximum bending stresses so as to construct the Wöhler curve associated with this 3D printing configuration. The results of this study are useful to design and manufacture ABS end-use parts that are expected to work under oscillating periodic loads.

Impact tensile behavior and frequency response of 3D braided composites

2011 ◽  
Vol 82 (3) ◽  
pp. 280-287 ◽  
Author(s):  
Xuehui Gan ◽  
Jianhua Yan ◽  
Bohong Gu ◽  
Baozhong Sun
Keyword(s):  
High Strain Rate ◽  
Strain Rate ◽  
Tensile Properties ◽  
High Strain ◽  
Tensile Modulus ◽  
Tensile Failure ◽  
Uniaxial Tensile ◽  
Strain Rates ◽  
Braided Composites ◽  
3D Braided Composites

The uniaxial tensile properties of 4-step 3D braided E-glass/epoxy composites under quasi-static and high-strain rate loadings have been investigated to evaluate the tensile failure mode at different strain rates. The uniaxial tensile properties at high strain rates from 800/s to 2100/s were tested using the split Hopkinson tension bar (SHTB) technique. The tensile properties at quasi-static strain rate were also tested and compared with those in high strain rates. Z-transform theory is applied to 3D braided composites to characterize the system dynamic behaviors in frequency domain. The frequency responses and the stability of 3D braided composites under quasi-static and high-strain rate compression have been analyzed and discussed in the Z-transform domain. The results indicate that the stress-strain curves are rate sensitive, and tensile modulus, maximum tensile stress and corresponding tensile strain are also sensitive to the strain rate. The tensile modulus, maximum tensile stress of the 3D braided composites are linearly increased with the strain rate. With increasing of the strain rate (from 0.001/s to 2100/s), the tensile failure of the 3D braided composite specimens has a tendency of transition from ductile failure to brittle failure. The magnitude response and phase response is very different in quasi-static loading with that in high-strain rate loading. The 3D braided composite system is more stable at high strain rate than quasi-static loading.

The significance of the boundary between the Rhoscolyn and New Harbour formations on Holy Island, North Wales, to the deformation history of Anglesey

2012 ◽  
Vol 150 (3) ◽  
pp. 519-535 ◽  
Author(s):  
JACK E. TREAGUS ◽  
SUSAN H. TREAGUS ◽  
NIGEL H. WOODCOCK
Keyword(s):  
Lower Cambrian ◽  
Depositional Environment ◽  
High Strain ◽  
The Other ◽  
Deformation History ◽  
Two Phase ◽  
Phase Deformation ◽  
North Wales ◽  
History Of ◽  
Tectonic Features

AbstractThe boundary between the Rhoscolyn and New Harbour formations on Holy Island, Anglesey, has been described as a high strain zone or as a thrust. The boundary is here described at four localities, with reference to the contrasting sedimentary and deformational character of the two formations. At one of these localities, Borth Wen, sandstones and conglomerates at the top of the Rhoscolyn Formation are followed, without any break, by tuffs and then mudstones of the New Harbour Formation. It is concluded that there is clear evidence of depositional continuity across the boundary here, and that both formations subsequently shared a common two-phase deformation. The first (D1) was manifestly different in intensity and scale in the two formations, whereas the second (D2) produced very similar structures in both. The other three localities provide continuity of sedimentary and tectonic features at this boundary in a traverse along the length of Holy Island, leading us to identify two previously unrecognized major D1 folds in addition to the Rhoscolyn Anticline. At one of these localities (Holyhead), we confirm the presence of Skolithos just below the boundary, supporting radiometric evidence for a lower Cambrian or later age for the Rhoscolyn Formation. A turbidite interpretation for both the Rhoscolyn and New Harbour formations best fits the available evidence. A deep-water depositional environment is still compatible with the sporadic presence of Skolithos burrows, but less so with reported observations of hummocky and swaley cross-stratification lower down the South Stack Group.

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