scholarly journals Properties of Waterborne Polyurethane Conductive Coating with Low MWCNTs Content by Electrostatic Spraying

Polymers ◽  
2018 ◽  
Vol 10 (12) ◽  
pp. 1406 ◽  
Author(s):  
Fangfang Wang ◽  
Lajun Feng ◽  
Guangzhao Li

Because flammable organic solvents are emitted during the construction process, oil-based conductive coatings generally result in potential safety problems. A high content of conductive mediums can also weaken the adhesive and protective abilities of existing conductive coatings. Therefore, an anticorrosive and conductive coating was prepared on Q235 steel substrate by spraying the multi-walled carbon nanotubes (MWCNTs)/waterborne polyurethane (WPU) dispersion with a low MWCNT content in this work. The effect of the MWCNT content on the electrical conductivity, corrosion resistance, and adhesive strength of the WPU conductive coating was investigated. It was concluded that a spatial network structure of MWCNTs-WPU was formed to make the coating structure more compact. The electrical conductivity, corrosion resistance, and adhesive strength of the WPU conductive coating first increased and then decreased as the MWCNT content increased. When the MWCNT content was only 0.2 wt % (which was far lower than that of the existing conductive coatings at 1 wt %), the coating began to conduct electricity; its resistivity was 12,675.0 Ω·m. The best combination property was the 0.3 wt % MWCNTs/WPU conductive coating. Its adhesive strength was 19.99% higher than that of pure WPU coating. Its corrosion rate was about one order of magnitude lower than that of pure WPU coating after being immersed in 3.5 wt % NaCl solution for 17 days.

Polymers ◽  
2019 ◽  
Vol 11 (4) ◽  
pp. 714 ◽  
Author(s):  
Fangfang Wang ◽  
Lajun Feng ◽  
Man Lu

Electrostatic spraying (ES) was used to prepare multi-walled carbon nanotube (MWCNT)/waterborne polyurethane (WPU) abrasion-proof, conductive coatings to improve the electrical conductivity and mechanical properties of WPU coatings. The dispersity of MWCNTs and the electrical conductivity, surface hardness, and wear resistance of the coating prepared by ES (ESC) were investigated. The ESC was further compared with coatings prepared by brushing (BrC). The results provide a theoretical basis for the preparation and application of conductive WPU coatings with excellent wear resistance. The dispersity of MWCNTs and the surface hardness and wear resistance of ESC were obviously better than those of BrC. With an increase in the MWCNT content, the surface hardness of both ESC and BrC went up. As the MWCNT content increased, the wear resistance of ESC first increased and then decreased, while the wear resistance of BrC decreased. It was evident that ESC with 0.3 wt% MWCNT was fully capable of conducting electricity, but BrC with 0.3 wt% MWCNT failed to conduct electricity. The best wear resistance was achieved for ESC with 0.3 wt% MWCNT. Its wear rate (1.18 × 10−10 cm3/mm N) and friction coefficient (0.28) were the lowest, which were 50.21% and 20.00% lower, respectively, than those of pure WPU ESC.


2011 ◽  
Vol 214 ◽  
pp. 291-295
Author(s):  
Wei Yu Ho ◽  
Chung Hsien Yang ◽  
Wei Che Huang ◽  
Woei Yun Ho

In this study, various multilayered TiN/CrN coatings were deposited on the SS316L stainless steel substrates by the cathodic arc deposition technique. By varying the turntable rotation speed, the multilayered coatings with different periodic layer thickness were obtained. The main target of this study is to enhance the corrosion resistance and electrical conductivity of the stainless steel for potential application of metallic bipolar plate of PEMFC. The results showed that all of the TiN/CrN coated samples presented a better corrosion resistance than the bare stainless steel substrate. The multi-layered coatings deposited at the 2 rpm provided the best corrosion resistance of the coated stainless steels when they were subjected to polarization test in 1M H2SO4 solution. The result of single fuel cell test shows that the TiN/CrN multi-layered coating with the best corrosion resistance is considered to be a candidate for PEMFC bipolar plate application in this study.


2014 ◽  
Vol 809-810 ◽  
pp. 610-614 ◽  
Author(s):  
Miao Miao Tian ◽  
Wan Chang Sun ◽  
Qin Shi ◽  
Ying Wang ◽  
Qing Hao Yang

Ni-P-multi-walled carbon nanotubes (Ni-P-MWNTs) composite coating was successfully co-deposited on 45 steel substrate by electroless plating. The microscopic morphology of Ni-P-MWNTs composite coating was observed by SEM. The influences of CNTs concentration in plating bath on the microstructure and corrosion resistance of the composite coating were investigated. The results indicated that the deposited composite coating shows dispersed CNTs and continuous Ni-P matrix, and there are no pores and cracks and other defects at the interface between the substrate and composite coating, and the thickness of the composite coating is about 50 μm. The Ni-P-MWNTs composite coating with 0.3g/L CNTs in bath displayed the best corrosion resistance, the corrosion potential of the composite coating is-0.372V.


Alloy Digest ◽  
1988 ◽  
Vol 37 (1) ◽  

Abstract CDA C18700 is a copper-base alloy containing lead (nominally 1.0%). The lead is added to impart free-cutting properties to the metal. Although the lead lowers the electrical conductivity of CDA C18700 slightly below that of tough-pitch copper, it still has high electrical conductivity well within the limits needed for most current-carrying requirements. Typical uses comprise electrical motor and switch parts, electrical connectors and screw-machine parts requiring high conductivity. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Cu-533. Producer or source: Copper and copper alloy mills.


Alloy Digest ◽  
1975 ◽  
Vol 24 (12) ◽  

Abstract Copper Alloy NO. 182 is an age-hardening type of alloy that combines relatively high electrical conductivity with good strength and hardness. It was formerly known as Chromium Copper and its applications include such uses as resistance-welding-machine electrodes, switch contacts and cable connectors. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive and shear strength as well as fracture toughness and fatigue. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Cu-305. Producer or source: Copper and copper alloy mills.


Alloy Digest ◽  
1972 ◽  
Vol 21 (12) ◽  

Abstract COPPER No. 120 is a phosphorus deoxidized copper in which the residual phosphorus is maintained at a low level to acheive a good electrical conductivity. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength as well as fatigue. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Cu-263. Producer or source: Copper and copper alloy mills.


Alloy Digest ◽  
1978 ◽  
Vol 27 (7) ◽  

Abstract Copper Alloy No. 314 is a copper-zinc-lead alloy with moderate strength and good ductility. It has good electrical conductivity, excellent machinability and a rich bronze color. Its uses include electrical connectors, screw-machine parts and builders' hardware. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Cu-357. Producer or source: Brass mills.


Alloy Digest ◽  
1977 ◽  
Vol 26 (5) ◽  

Abstract Copper Alloy No. 815 is an age-hardenable cast copper-chromium alloy. It is characterized by high electrical and thermal conductivities combined with medium hardness and strength in the age-hardened condition. It is used for components requiring high electrical conductivity or high thermal conductivity. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Cu-332. Producer or source: Copper alloy foundries.


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