scholarly journals Comparison of Nano-Mechanical Behavior between Selective Laser Melted SKD61 and H13 Tool Steels

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1032
Author(s):  
Jaecheol Yun ◽  
Van Nguyen ◽  
Jungho Choe ◽  
Dong-Yeol Yang ◽  
Hak-Sung Lee ◽  
...  

Using nanoindentation under various strain rates, the mechanical properties of a laser powder bed fusion (PBF) SKD61 at the 800 mm/s scan speed were investigated and compared to PBF H13. No obvious pile-up due to the ratio of the residual depth (hf) and the maximum depth (hmax) being lower than 0.7 and no cracking were observed on any of the indenter surfaces. The nanoindentation strain-rate sensitivity (m) of PBF SKD61 was found to be 0.034, with hardness increasing from 8.65 GPa to 9.93 GPa as the strain rate increased between 0.002 s−1 and 0.1 s−1. At the same scan speed, the m value of PBF H13 (m = 0.028) was lower than that of PBF SKD61, indicating that the mechanical behavior of PBF SKD61 was more critically affected by the strain rate compared to PBF H13. PBF processing for SKD61 therefore shows higher potential for advanced tool design than for H13.

Author(s):  
Jaecheol Yun ◽  
Van Luong Nguyen ◽  
Jungho Choe ◽  
Dong-yeol Yang ◽  
Hak-sung Lee ◽  
...  

Using nanoindentation under various strain rates, the mechanical properties of a selective laser melted (SLM) SKD61 at the 800 mm/s scan speed was investigated and compared to SLM H13. No obvious pile-up due to the ratio of the residual depth (hf) and the maximum depth (hmax) being lower than 0.7 and no cracking were observed on any of the indenter surfaces. The nanoindentation strain-rate sensitivity (m) of SLM SKD61 was found to be 0.034, with hardness increasing from 8.65 GPa to 9.93 GPa as the strain rate increased between 0.002 s−1 and 0.1 s−1. At the same scan speed, the m value of SLM H13 (m = 0.028) was lower than that of SLM SKD61, indicating that the mechanical behavior of SLM SKD61 was more critically affected by the strain rate compared to SLM H13. SLM processing for SKD61therefore shows higher potential for advanced tool design than for H13.


Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1870
Author(s):  
Nataliya Kazantseva ◽  
Pavel Krakhmalev ◽  
Mikael Åsberg ◽  
Yulia Koemets ◽  
Maxim Karabanalov ◽  
...  

The process of an unstable plastic flow associated with the strain rate sensitivity of mechanical properties was studied in porous 316L austenitic steel samples manufactured by laser powder bed fusion (L-PBF). Different micromechanisms of deformation and fracture of porous samples dependent on strain rate were found. It was found that despite the porosity, the specimens showed high strength, which increased with the loading rate. Porosity led to lower ductility of the studied specimens, in comparison with literature data for low porous 316L L-PBF samples and resulted in de-localization of plastic deformation. With an increase in strain rate, nucleation of new pores was less pronounced, so that at the highest strain rate of 8, only pore coalescence was observed as the dominating microscopic mechanism of ductile fracture.


Author(s):  
Tarek M. Belgasam ◽  
Hussein M. Zbib

Recent studies on developing dual phase (DP) steels showed that the combination of strength/ductility could be significantly improved when changing the volume fraction and grain size of phases in the microstructure depending on microstructure properties. Consequently, DP steel manufacturers are interested in predicting microstructure properties as well as optimizing microstructure design at different strain rate conditions. In this work, a microstructure-based approach using a multiscale material and structure model was developed. The approach examined the mechanical behavior of DP steels using virtual tensile tests with a full micro-macro multiscale material model to identify specific mechanical properties. Microstructures with varied ferrite grain sizes, martensite volume fractions, and carbon content in DP steels were also studied. The influence of these microscopic parameters at different strain rates on the mechanical properties of DP steels was examined numerically using a full micro-macro multiscale finite element method. An elasto-viscoplastic constitutive model and a response surface methodology (RSM) were used to determine the optimum microstructure parameters for a required combination of strength/ductility at different strain rates. The results from the numerical simulations were compared with experimental results found in the literature. The developed methodology proved to be a powerful tool for studying the effect and interaction of key strain rate sensitivity and microstructure parameters on mechanical behavior and thus can be used to identify optimum microstructural conditions at different strain rates.


Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 589 ◽  
Author(s):  
Van Nguyen ◽  
Eun-ah Kim ◽  
Seok-Rok Lee ◽  
Jaecheol Yun ◽  
Jungho Choe ◽  
...  

This paper demonstrates the successful printing of H13 tool steel by a selective laser melting (SLM) method at a scan laser speed of 200 mm/s for the best microstructure and mechanical behavior. Specifically, the nanoindentation strain-rate sensitivity values were 0.022, 0.019, 0.027, 0.028, and 0.035 for SLM H13 at laser scan speeds of 100, 200, 400, 800, and 1600 mm/s, respectively. This showed that the hardness increases as the strain rate increases and, practically, the hardness values of the SLM H13 at the 200 mm/s laser scan speed are the highest and least sensitive to the strain rate as compared to H13 samples at other scan speeds. The SLM processing of this material at 200 mm/s laser scan speed therefore shows the highest potential for advanced tool design. Residual stress is expected to affect the hardness and shall be investigated in future research.


2013 ◽  
Vol 284-287 ◽  
pp. 94-97
Author(s):  
Kuan Jung Chung ◽  
Chi Feng Lin ◽  
W. C. Chiang

The objective of this study is to investigate the mechanical behavior of copper thin film with different thicknesses subjected to varying strain rates. A micro-force tensile testing machine (MTS Tytron 250) was used to test the polyimide samples coated with different thicknesses of copper (500 nm, 750 nm, 1000 nm, and 1500 nm). The experiments were conducted by applying test vehicles to different strain rates (1.6×10-4s-1, 1.6×10-3s-1, and 1.6×10-2s-1). The experimental results showed the strain rate and the thickness have obvious influence upon the mechanical properties of Cu thin film. The yield stress increases as increasing the strain rate or decreasing the thickness of Cu film. For considering the strain rate sensitivity m, the strain rate sensitivity m is found that it increases as decreasing the thickness to imply that Cu film has high strain-rate response at low thickness.


Author(s):  
M. F. Stevens ◽  
P. S. Follansbee

The strain rate sensitivity of a variety of materials is known to increase rapidly at strain rates exceeding ∼103 sec-1. This transition has most often in the past been attributed to a transition from thermally activated guide to viscous drag control. An important condition for imposition of dislocation drag effects is that the applied stress, σ, must be on the order of or greater than the threshold stress, which is the flow stress at OK. From Fig. 1, it can be seen for OFE Cu that the ratio of the applied stress to threshold stress remains constant even at strain rates as high as 104 sec-1 suggesting that there is not a mechanism transition but that the intrinsic strength is increasing, since the threshold strength is a mechanical measure of intrinsic strength. These measurements were made at constant strain levels of 0.2, wnich is not a guarantee of constant microstructure. The increase in threshold stress at higher strain rates is a strong indication that the microstructural evolution is a function of strain rate and that the dependence becomes stronger at high strain rates.


Author(s):  
Massimiliano Bonesso ◽  
Pietro Rebesan ◽  
Claudio Gennari ◽  
Simone Mancin ◽  
Razvan Dima ◽  
...  

AbstractOne of the major benefits of the Laser Powder Bed Fusion (LPBF) technology is the possibility of fabrication of complex geometries and features in only one-step of production. In the case of heat exchangers in particular, this is very convenient for the fabrication of conformal cooling channels which can improve the performance of the heat transfer capability. Yet, obtaining dense copper parts printed via LPBF presents two major problems: the high reflectivity of 1 μm (the wavelength of commonly used laser sources) and the high thermal conductivity of copper that limits the maximum local temperature that can be attained. This leads to the formation of porous parts.In this contribution, the influence of the particle size distribution of the powder on the physical and mechanical properties of parts produced via LPBF is studied. Three copper powders lots with different particle size distributions are used in this study. The effect on densification from two laser scan parameters (scan speed and hatching distance) and the influence of contours scans on the lateral surface roughness is reported. Subsequently, samples manufactured with the optimal process parameters are tested for thermal and mechanical properties evaluation.


2006 ◽  
Vol 503-504 ◽  
pp. 31-36 ◽  
Author(s):  
Johannes Mueller ◽  
Karsten Durst ◽  
Dorothea Amberger ◽  
Matthias Göken

The mechanical properties of ultrafine-grained metals processed by equal channel angular pressing is investigated by nanoindentations in comparison with measurements on nanocrystalline nickel with a grain size between 20 and 400 nm produced by pulsed electrodeposition. Besides hardness and Young’s modulus measurements, the nanoindentation method allows also controlled experiments on the strain rate sensitivity, which are discussed in detail in this paper. Nanoindentation measurements can be performed at indentation strain rates between 10-3 s-1 and 0.1 s-1. Nanocrystalline and ultrafine-grained fcc metals as Al and Ni show a significant strain rate sensitivity at room temperature in comparison with conventional grain sized materials. In ultrafine-grained bcc Fe the strain rate sensitivity does not change significantly after severe plastic deformation. Inelastic effects are found during repeated unloading-loading experiments in nanoindentations.


2011 ◽  
Vol 82 ◽  
pp. 124-129 ◽  
Author(s):  
Ezio Cadoni ◽  
Matteo Dotta ◽  
Daniele Forni ◽  
Stefano Bianchi

In this paper the first results of the mechanical characterization in tension of two high strength alloys in a wide range of strain rates are presented. Different experimental techniques were used for different strain rates: a universal machine, a Hydro-Pneumatic Machine and a JRC-Split Hopkinson Tensile Bar. The experimental research was developed in the DynaMat laboratory of the University of Applied Sciences of Southern Switzerland. An increase of the stress at a given strain increasing the strain-rate from 10-3 to 103 s-1, a moderate strain-rate sensitivity of the uniform and fracture strain, a poor reduction of the cross-sectional area at fracture with increasing the strain-rate were shown. Based on these experimental results the parameters required by the Johnson-Cook constitutive law were determined.


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