scholarly journals Utilization of Rubber Tree Bark for Reduction of Mill Scale at 1550 °C: Implication for Sustainable Wastes Recycling in Steelmaking Process

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1738
Author(s):  
Somyote Kongkarat ◽  
Jintana Khumpa

Utilization of local-based waste materials can be a challenge due to the resource’s limitations. This study investigated the utilization of rubber tree bark (RTB) as a reductant for mill scale. RTB was blended with coal into five ratios, namely RTB#1–RTB#5. The blends were heated at 1000 °C under argon for 1 h. The char was mixed with scale to produce a carbon-mill scale composite pellet (CCP) with a 1.5 C/O molar ratio. The reduction of CCP was carried out in a tube furnace at 1550 °C for 30 min under argon flowing at 1 L/min. The reduced Fe droplets separate clearly from the residues. The CCP produced from blends RTB#1–RTB#5 shows better reduction with metal of 35.28–39.82 wt%. The degree of metallization (DOM) ranges between 75.25–84.51%, which is two times higher than that of coal. RTB#3 shows the optimum condition with the highest DOM. CaO in RTB plays a role in forming an ash layer on the metal surface and reacting with Fe2O3 to form a new phase. Utilization of our local-based biomass, such as RTB as a reductant for mill scale, is possible. The consumption of fossil fuel in the process could be decreased by 30%, thus also the production cost.

2014 ◽  
Vol 554 ◽  
pp. 500-504 ◽  
Author(s):  
Farid Nasir Ani ◽  
Ahmed Bakheit Elhameed

This paper investigated the three critical reaction parameters including catalyst concentration, microwave exit power and reaction time for the transesterification process of jatropha curcas oil using microwave irradiation. The work is an attempt to reduce the production cost of biodiesel. Similar quantities of methanol to oil molar ratio 6:1 and calcium oxide as a heterogeneous catalyst were used. The results showed that the best yield percentage 96% was obtained using 300W microwave exit power, 8 %wt CaO and 7 min. The methyl ester FAME obtained was within the standard of biodiesel fuel.


2018 ◽  
Vol 18 (1) ◽  
pp. 18 ◽  
Author(s):  
Normyzatul Akmal Abd Malek ◽  
Hamizah Mohd Zaki ◽  
Mohammad Noor Jalil

The interaction of Active Pharmaceutical Ingredient (API) with other compounds will affect drugs stability, toxicity, modified dissolution profiles or may form a new compound with the different crystal structure. Acetaminophenol (APAP), the most common drug used widely (also known as Panadol) was mixed with Naringenin (NR) to glance for a new phase of interactions leading to new compound phase. The amide-acid supramolecular heterosynthon; N-H…O interaction between acid and the respective base were observed in the APAP-NR mixture blends. The interaction was prepared by the binary interaction from neat grinding and liquid-assisted grinding techniques at a different stoichiometry of binary mixture ratio of APAP-NR which were 1:1, 1:2 and 2:1 molar ratio. The interaction was estimated using Group Contribution Method (GCM) and physicochemical properties were characterized by Attenuated Total Reflectance Fourier Transform Infrared (ATR-FTIR), powder X-ray diffraction (PXRD) and Differential Scanning Calorimetry (DSC) analysis. The GCM calculation gave good interaction strength at 212.93 MPa1/2. The ATR-FTIR, DSC and PXRD results obtained revealed an interaction with new phase formed.


Author(s):  
Matthias Weil

Single crystals of dicalcium octaoxidotritellurate(IV), Ca2Te3O8, were obtained from a CsCl/NaCl melt with CaO and TeO2as educts in the molar ratio of 1:2. Ca2Te3O8crystallizes isotypically with Pb3Te2O8and is comprised of two unique Ca, four Te and eight O sites. One calcium cation has eight and the other nine coordination partners. Both coordination polyhedra are considerably distorted. Two kinds of oxotellurate(IV) anions with the same formula [Te3O8]4−are present. One is an infinite zigzag chain anion consisting of pairs of [TeO4] bisphenoids linked to a trigonal–pyramidal [TeO3] group with a connectivity of [(TeO1/1O2/2)(TeO2/1O2/2)2]n, while the other is a finite anion made up of one central [TeO4] bisphenoid linked to two [TeO3] trigonal pyramids and has a connectivity of [(TeO2/1O1/2)2(TeO2/2O2/1)]. In the crystal, the anions are organized in layers extending parallel to (100). Adjacent layers are held together by the calcium cations to define a three-dimensional framework structure.


2019 ◽  
Vol 19 (2) ◽  
pp. 41-49
Author(s):  
J. R. Dankwah ◽  
E. O. Baah ◽  
J. B. Dankwah ◽  
J. Dankwah ◽  
B. S. Agbenuvor ◽  
...  

AbstractPost-consumer thermosets are difficult to recycle because, unlike thermoplastics, they cannot be remoulded to create other items as a result of the extensive cross-linkages in their structure. The increased production of thermoset blends and composites in recent years has greatly increased the amount of waste materials. However, higher levels of carbon and hydrogen present in thermosets make them a potential reductant in the iron extractive industries. In this research work, postconsumer thermoset was transformed into carbon resource through a charring process. The resulting carbonaceous material from the thermoset was used as reductant in the production of metallic iron from the Akpafu-Todzi iron ore and artisanal slag using the microwave technology through the composite pellet approach at varying firing times. Analyses by XRF, XRD and SEM/EDS showed that the Akpafu Todzi iron ore is comprised of the iron oxides hematite (Fe2O3) and wustite (Fe0.942O), while the artisanal slag was predominantly fayalite (Fe2SiO4). Complete reduction of the ore was attained after 120 min reduction but the maximum extent of reduction was 78.84% for the slag, demonstrating the potential of postconsumer thermosets to function effectively as a reductant in the iron extractive industry. Keywords: Reduction; Akpafu-Todzi Iron Ore; Post Consumer Thermosets; Waste Electrical Sockets


Agriculture ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 540
Author(s):  
Tomasz Szymczak ◽  
Justyna Cybulska ◽  
Marcin Podleśny ◽  
Magdalena Frąc

Lipases are enzymes that catalyze various types of reactions and have versatile applications. Additionally, lipases are the most widely used class of enzymes in biotechnology and organic chemistry. Lipases can be produced by a wide range of organisms including animals, plants and microorganisms. Microbial lipases are more stable, they have substrate specificity and a lower production cost as compared to other sources of these enzymes. Although commercially available lipases are widely used as biocatalysts, there are still many challenges concerning the production of microbial lipases with the use of renewable sources as the main component of microbial growth medium such as straw, bran, oil cakes and industrial effluents. Submerged fermentation (SmF) and solid-state fermentation (SSF) are the two important technologies for the production of lipases by microorganisms. Therefore, this review focuses on microbial lipases, especially their function, specificity, types and technology production, including the use of renewable agro-industrial residues and waste materials.


Plant Disease ◽  
2014 ◽  
Vol 98 (7) ◽  
pp. 1008-1008 ◽  
Author(s):  
B.-X. Li ◽  
T. Shi ◽  
X.-B. Liu ◽  
C.-H. Lin ◽  
G.-X. Huang

Rubber tree (Hevea brasiliensis) is an important crop in tropical regions of China. In October 2013, a new stem rot disease was found on cv. Yunyan77-4 at a rubber tree plantation in Hekou, Yunnan Province. There were about 100 plants, and diseased rubber trees accounted for 30% or less. Initially, brown-punctuate secretion appeared on the stem, which was 5 to 6 cm above the ground. Eventually, the secretion became black and no latex produced from the rubber tree bark. After removing the secretion, the diseased bark was brown putrescence, but the circumambient bark was normal. Upon peeling the surface bark, the inner bark and xylem had brown rot and was musty. The junction between health and disease was undulate. On the two most serious plants, parts of leaves on the crown were yellow, and the root near the diseased stem was dry and puce. The pathogen was isolated and designated HbFO01; the pathogenicity was established by following Koch's postulates. The pathogen was cultivated on a potato dextrose agar (PDA) plate at 28°C for 4 days. Ten plants of rubber tree cv. Yunyan77-4 were selected from a disease-free plantation in Haikou, Hainan Province, and the stem diameter was about 7 cm. The bark of five plants was peeled, and one mycelium disk with a diameter of 1 cm was inserted into the cut and covered again with the bark. The other five plants were treated with agar disks as controls. The inoculation site was kept moist for 2 days, and then the mycelium and agar disk were removed. On eighth day, symptoms similar to the original stem lesions were observed on stems of inoculated plants, while only scars formed on stems of control plants. The pathogen was re-isolated from the lesions of inoculated plants. On PDA plates, the pathogen colony was circular and white with tidy edges and rich aerial hyphae. Microscopic examination showed microconidia and chlamydospores were produced abundantly on PDA medium. The falciform macroconidia were only produced on lesions and were slightly curved, with a curved apical cell and foot shaped to pointed basal cell, usually 3-septate, 16.2 to 24.2 × 3.2 to 4.0 μm. Microconidia were produced in false heads, oval, 0-septate, 6.2 to 8.2 × 3.3 to 3.8 μm, and the phialide was cylindrical. Chlamydospores were oval, 6.4 to 7.2 × 3.1 to 3.8 μm, alone produced in hypha. Morphological characteristics of the specimen were similar to the descriptions for Fusarium oxysporum (2). Genomic DNA of this isolate was extracted with a CTAB protocol (4) from mycelium and used as a template for amplification of the internal transcribed spacer (ITS) region of rDNA with primer pair ITS1/ITS4 (1). The full length of this sequence is 503 nt (GenBank Accession No. KJ009335), which exactly matched several sequences (e.g., JF807394.1, JX897002.1, and HQ451888.1) of F. oxysporum. Williams and Liu had listed F. oxysporum as the economically important pathogen of Hevea in Asia (3), while this is, to our knowledge, the first report of stem rot caused by F. oxysporum on rubber tree in China. References: (1) D. E. L. Cooke et al. Fungal Genet. Biol. 30:17, 2000. (2) J. F. Leslie and B. A. Summerell. The Fusarium Laboratory Manual, 2006. (3) T. H. Williams and P. S. W. Liu. A host list of plant diseases in Sabah, Malaysia, 1976. (4) J. R. Xu et al. Genetics 143:175, 1996.


2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Mamdouh Eissa ◽  
Azza Ahmed ◽  
Mohamed El-Fawkhry

Mill scale is one of waste materials which is produced as a result of hot rolling of steel in all steel companies. On the other hand, mill scale is considered a rich iron source with minimum impurities. This work aims at conversion of mill scale by adjusting smelting processes to produce different valuable products. The smelting processes were carried out using carbothermic reduction in a submerged arc furnace. Two carbonaceous reducing agents and different fluxing materials have been used to adapt optimum smelting process condition. A maximum iron recovery of 83% was obtained by using graphite compared with 76% obtained by using coke. Low sulphur content (≤0.02 wt% S) can be attained by using graphite as a reducing agent in amount that equals or exceeds the stoichiometric molar ratio. By using coke, the highest degree of desulfurization of 97.8% and much lower content of sulphur in the castable metal (0.0028 wt% S) were obtained by controlling the type and quantity of the flux. The results reveal that mill scale waste can be converted into valuable products such as high purity iron as alternative to Sorelmetal used in ductile iron production, low carbon steel, and free cutting steel.


2020 ◽  
Vol 977 ◽  
pp. 171-177
Author(s):  
Meekaruna Boonyaratchinda ◽  
Somyote Kongkarat

Rice husk is one of the major agricultural wastes in Thailand, which predominately consist of silica up to 90 wt%. Rubber tree bark (RTB) is an agricultural waste from the harvesting of natural rubber, composed of cellulose and rubber parts, which is a carbon-based material. This research aims to investigate the possibility of using rice husk and rubber tree bark as a silica and carbon resources for producing ferrosilicon alloy. Three different types of carbon were used for the investigation: Coal, RTB and Coal-RTB blend. Rice husk ash, iron ore and carbon were blended homogeneously according to their molar ratios. The prepared samples were heated at 1550 °C in argon atmosphere for 30 minutes and thus the metal droplets were produced. The silicon contents in the produced metal droplets were analyzed by using Inductive coupled plasma (ICP). The results show that the metal produced by this method are ferrosilicon alloy with the highest silicon contents in the metal droplets was 45.32 wt% for RTB, while it was 18.25 wt% for coal. This research unlocks the potential of utilization of agricultural waste in steelmaking industry.


1993 ◽  
Author(s):  
D.A. Netzel ◽  
D.C. Lane ◽  
M.A. Brown ◽  
K.A. Raska ◽  
J.A. Clark ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document