scholarly journals Modelling of Fracture Toughness of X80 Pipeline Steels in DTB Transition Region Involving the Effect of Temperature and Crack Growth

Metals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 28
Author(s):  
Jie Xu ◽  
Wei Song ◽  
Wenfeng Cheng ◽  
Lingyu Chu ◽  
Hanlin Gao ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Three Dimensional ◽  
Crack Tip ◽  
Effect Of Temperature ◽  
Single Edge ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Pipeline Steels ◽  
3D Effect

This work presents an investigation of the effects of temperature and crack growth on cleavage fracture toughness for weld thermal simulated X80 pipeline steels in the ductile-to-brittle transition (DBT) regime. A great bulk of fracture toughness (crack tip opening displacement—CTOD) tests and numerical simulations are carried out by deep-cracked single-edge-notched bending (SENB) and shallow-cracked single-edge-notched tension (SENT) specimens at various temperatures (−90 °C, −60 °C, −30 °C, and 0 °C). Three-dimensional (3D) finite element (FE) models of tested specimens have been employed to obtain computational data. The results show that temperature exerts only a slight effect on the material hardening behavior, which indicates the crack tip constraint (as denoted by Q-parameter) is less dependent on the temperature. The measured CTOD-values give considerable scatter but confirm well-established trends of increasing toughness with increasing temperature and reducing constraint. Crack growth and 3D effect exhibited significant influences on CTOD-CMOD relations at higher temperatures, −30 °C and 0 °C for the SENT specimen.

Why Conduct SEN(T) Tests and Considerations in Conducting/Analyzing SEN(T) Testing

2010 ◽  
Author(s):  
S. Kalyanam ◽  
G. M. Wilkowski ◽  
D.-J. Shim ◽  
F. W. Brust ◽  
Y. Hioe ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Crack Growth ◽  
Traditional Approach ◽  
Crack Tip ◽  
Maximum Load ◽  
Single Edge ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Growing Crack ◽  
Crack Tip Opening

This paper outlines a methodology used to conduct a SEN(T) fracture test and discusses the analysis procedure used to obtain J-R and CTOD-R resistance curves from the experimental data. The CTOD-R curve depicts the change in toughness with crack growth, in a manner similar to the J-R curve methodology. Significant crack growth can arise from the start of ductile tearing to maximum load in the case of surface-cracked pipes with heavier-wall piping used in recent designs of natural gas pipelines that are required to handle greater pressures and much lower temperatures. CTOD-R curves provide toughness values that are a factor of 2 to 3 times higher at maximum load when compared to the toughness at crack initiation. The impacts of this on stress and strain-based design of pipelines are highlighted. Further, the differences between the traditional approach that uses the crack-tip-opening-displacement at the initial crack tip (CTOD′) versus the more recent developments that employ the crack-tip-opening-displacement at the growing crack tip (CTOD) are examined. The CTOD-R curve for the growing crack tip is more consistent with J-R curve analyses. Single-edge-notched bend [SEN(B)] or popularly called bend-bar specimens are used for crack-tip-opening-displacement (CTOD) as well as J-integral toughness testing. This paper discusses the advantages of using the fracture toughness data determined from a single-edge-notched tension [SEN(T)] specimen from considerations of the constraints faced by surface cracks in pipelines and the differences in fracture toughness values seen between the SEN(T) and SEN(B) specimens in the transition temperature region.

Effect of Residual Stresses on Ductile Crack Growth in Pipeline Steel

2016 ◽  
Vol 850 ◽  
pp. 403-408
Author(s):  
Xiao Min Zhuo ◽  
Jie Xu ◽  
Peng Peng Li ◽  
Yu Fan ◽  
Zhi Sun
Keyword(s):  
Residual Stresses ◽  
Crack Growth ◽  
Pipeline Steel ◽  
Crack Tip ◽  
Crack Growth Resistance ◽  
Ductile Crack ◽  
Single Edge ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Ductile Crack Growth

In this study, the effects of residual stresses on the ductile crack growth resistance was investigated using single-edge-notched bending (SENB) and single-edge-notched tension (SENT) specimens as well as axisymmetric model. Weld residual stresses were introduced by the so-called eigenstrain method. The crack tip opening displacement (CTOD) and constraint parameter R were calculated for different specimens and residual stresses. Results show that the residual stresses slightly reduced the ductile crack growth resistance. However, crack tip constraint R elevated with the increase of residual stress.

Low-Constraint Toughness Testing of Two Single-Edge Notched Tension Methods in a Single Specimen

2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Dong-Yeob Park ◽  
Jean-Philippe Gravel ◽  
C. Hari Manoj Simha ◽  
Jie Liang ◽  
Da-Ming Duan
Keyword(s):  
Fracture Toughness ◽  
Crack Tip ◽  
Size Estimation ◽  
Single Specimen ◽  
Single Edge ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Line Pipe ◽  
Toughness Testing ◽  
Low Constraint

Single-edge notched tension (SE(T) or SENT) specimens have been increasingly proposed as a low-constraint toughness test to measure toughness of line pipe materials, as the crack tip constraint approximates a circumferential surface flaw in a pipe under loading. The clamped SE(T) single-specimen procedures recently developed by Shen and Tyson (2008, “Fracture Toughness Evaluation of High Strength Steel Pipe,” ASME Paper No. PVP2008-61100; 2008, “Development of Procedure for Low-Constraint Toughness Testing Using a Single-Specimen Technique,” CANMET Materials Technology Laboratory, Technical Report No. 2008-18 (TR)) and Tang et al. (2010, “Development of the SENT Test of Strain-Based Design of Welded Pipelines,” 8th International Pipeline Conference, IPC 2010, Calgary, AB, Canada) have both used in common the use of a clamped single-specimen of similar geometry and relied on the unloading compliance technique for crack size estimation. In the former case, a single clip gauge is attached to the integral knife edge and the crack-tip opening displacement (CTOD) is estimated by means of a J-integral-to-CTOD conversion, similar to the procedure of ASTM E1820-11. The latter uses a pair of clip gauges mounted on an attachable raised set of knife edges to estimate CTOD at the original crack tip position by a triangulation rule. Consolidating these two sets of clip gauges in a specimen makes direct comparisons of two SE(T) methods under identical test conditions: material, specimen geometry, equipment, test temperature, and operator (Weeks et al., 2013, “Fracture Toughness Instrumentation Techniques for Single-Specimen Clamped SE(T) Tests on X100 Linepipe Steel: Experimental Setup,” 6th Pipeline Technology Conference, Ostend, Belgium). In this study, SE(T) testing employing these two SE(T) methods on a single specimen was conducted on B × B shallow-cracked (a/W ∼ 0.35) specimens of two X70 pipeline girth welds. This paper discusses details of the two SE(T) methods and techniques on the same specimen.

Impact of Metallic Foam’s Microstructure to its Mechanical Property

2013 ◽  
Vol 634-638 ◽  
pp. 2808-2812
Author(s):  
Zhu Feng Sun ◽  
Ling Yun Xie
Keyword(s):  
Fracture Toughness ◽  
Cell Structure ◽  
Crack Tip ◽  
Metallic Foam ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Metal Material ◽  
Loading Mode ◽  
Foam Metal ◽  
Material Fracture

Explored the influence of pore structure of foam metal material on mechanical behavior of fracture. Discuss fracture toughness of several different micro geometric structure of foam metal material with finite element method. The author's calculations showed, microstructure and loading mode has an important effect on the fracture toughness of the foam metal material. due to ignoring the effects of cell structure on the mechanical properties of materials, the classic fracture toughness criterion -crack tip opening displacement (COD) is incomplete, it would be more efficient to take opening displacement change rate of the crack-tip as the parameter to characteristic the metallic foam material fracture toughness.

The Inelastic Line-Spring: Estimates of Elastic-Plastic Fracture Mechanics Parameters for Surface-Cracked Plates and Shells

1981 ◽  
Vol 103 (3) ◽  
pp. 246-254 ◽  
Author(s):  
D. M. Parks
Keyword(s):  
Fracture Mechanics ◽  
Crack Growth ◽  
Computing Time ◽  
Crack Tip ◽  
J Integral ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Elastic Plastic ◽  
Plates And Shells ◽  
Crack Tip Opening

Recent studies of the mechanics of elastic-plastic and fully plastic crack growth suggest that such parameters as the J-integral and the crack tip opening displacement can, under certain conditions, be used to correlate the initiation and early increments of the ductile tearing mode of crack growth. To date, elastic-plastic fracture mechanics has been applied mainly to test specimen geometries, but there is a clear need for developing practical analysis capabilities in structures. In principle, three-dimensional elastic-plastic finite element analysis could be performed, but, in fact, such analyses would be prohibitively expensive for routine application. In the present work, the line-spring model of Rice and Levy [1-3] is extended to estimate the J-integral and crack tip opening displacement for some surface crack geometries in plates and shells. Good agreement with related solutions is obtained while using orders of magnitude less computing time.

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