Why Conduct SEN(T) Tests and Considerations in Conducting/Analyzing SEN(T) Testing

Author(s):  
S. Kalyanam ◽  
G. M. Wilkowski ◽  
D.-J. Shim ◽  
F. W. Brust ◽  
Y. Hioe ◽  
...  

This paper outlines a methodology used to conduct a SEN(T) fracture test and discusses the analysis procedure used to obtain J-R and CTOD-R resistance curves from the experimental data. The CTOD-R curve depicts the change in toughness with crack growth, in a manner similar to the J-R curve methodology. Significant crack growth can arise from the start of ductile tearing to maximum load in the case of surface-cracked pipes with heavier-wall piping used in recent designs of natural gas pipelines that are required to handle greater pressures and much lower temperatures. CTOD-R curves provide toughness values that are a factor of 2 to 3 times higher at maximum load when compared to the toughness at crack initiation. The impacts of this on stress and strain-based design of pipelines are highlighted. Further, the differences between the traditional approach that uses the crack-tip-opening-displacement at the initial crack tip (CTOD′) versus the more recent developments that employ the crack-tip-opening-displacement at the growing crack tip (CTOD) are examined. The CTOD-R curve for the growing crack tip is more consistent with J-R curve analyses. Single-edge-notched bend [SEN(B)] or popularly called bend-bar specimens are used for crack-tip-opening-displacement (CTOD) as well as J-integral toughness testing. This paper discusses the advantages of using the fracture toughness data determined from a single-edge-notched tension [SEN(T)] specimen from considerations of the constraints faced by surface cracks in pipelines and the differences in fracture toughness values seen between the SEN(T) and SEN(B) specimens in the transition temperature region.

Metals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 28
Author(s):  
Jie Xu ◽  
Wei Song ◽  
Wenfeng Cheng ◽  
Lingyu Chu ◽  
Hanlin Gao ◽  
...  

This work presents an investigation of the effects of temperature and crack growth on cleavage fracture toughness for weld thermal simulated X80 pipeline steels in the ductile-to-brittle transition (DBT) regime. A great bulk of fracture toughness (crack tip opening displacement—CTOD) tests and numerical simulations are carried out by deep-cracked single-edge-notched bending (SENB) and shallow-cracked single-edge-notched tension (SENT) specimens at various temperatures (−90 °C, −60 °C, −30 °C, and 0 °C). Three-dimensional (3D) finite element (FE) models of tested specimens have been employed to obtain computational data. The results show that temperature exerts only a slight effect on the material hardening behavior, which indicates the crack tip constraint (as denoted by Q-parameter) is less dependent on the temperature. The measured CTOD-values give considerable scatter but confirm well-established trends of increasing toughness with increasing temperature and reducing constraint. Crack growth and 3D effect exhibited significant influences on CTOD-CMOD relations at higher temperatures, −30 °C and 0 °C for the SENT specimen.


1981 ◽  
Vol 103 (3) ◽  
pp. 246-254 ◽  
Author(s):  
D. M. Parks

Recent studies of the mechanics of elastic-plastic and fully plastic crack growth suggest that such parameters as the J-integral and the crack tip opening displacement can, under certain conditions, be used to correlate the initiation and early increments of the ductile tearing mode of crack growth. To date, elastic-plastic fracture mechanics has been applied mainly to test specimen geometries, but there is a clear need for developing practical analysis capabilities in structures. In principle, three-dimensional elastic-plastic finite element analysis could be performed, but, in fact, such analyses would be prohibitively expensive for routine application. In the present work, the line-spring model of Rice and Levy [1-3] is extended to estimate the J-integral and crack tip opening displacement for some surface crack geometries in plates and shells. Good agreement with related solutions is obtained while using orders of magnitude less computing time.


Author(s):  
Dong-Yeob Park ◽  
Jean-Philippe Gravel ◽  
C. Hari Manoj Simha ◽  
Jie Liang ◽  
Da-Ming Duan

Shallow-notched single edge-notched tension (SE(T) or SENT) and deep- and shallow-notched single edge-notched bend (SE(B) or SENB) specimens with notches positioned in the weld and the heat-affected zone were tested. Crack-tip opening displacement (CTOD) versus resistance curves were obtained using both a single and double clip gauge consolidated in a SE(T) single-specimen. Up until the peak load the resistance curves from both gauging methods yield approximately the same results; thereafter the curves deviate. Interrupted testing showed that the crack had initiated below 50% of the peak load, and in some cases had propagated significantly prior to reaching the peak load.


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