scholarly journals Redesign of a Piston for a Diesel Combustion Engine to Use Biodiesel Blends

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2812
Author(s):  
Jorge Israel Noriega Lozano ◽  
Juan Carlos Paredes Rojas ◽  
Beatriz Romero Ángeles ◽  
Guillermo Urriolagoitia Sosa ◽  
Belén Alejandra Contreras Mendoza ◽  
...  

Biofuels represent an energy option to mitigate polluting gases. However, technical problems must be solved, one of them is to improve the combustion process. In this study, the geometry of a piston head for a diesel engine was redesigned. The objective was to improve the combustion process and reduce polluting emissions using biodiesel blends as the fuel. The methodology used was the mechanical engineering design process. A commercial piston (base piston) was selected as a reference model to assess the piston head’s redesign. Changes were applied to the profile of the piston head based on previous research and a new model was obtained. Both models were evaluated and analyzed using the finite element method, where the most relevant physical conditions were temperature and pressure. Numerical simulations in the base piston and the new piston redesign proposal presented similar behaviors and results. However, with the proposed piston, it was possible to reduce the effort and the material. The proposed piston profile presents adequate results and behaviors. In future, we suggest continuing conducting simulations and experimental tests to assess its performance.

Author(s):  
Bogdan Manolin JURCHIȘ

In this paper, the main objective of using numerical simulation was to highlight and analyse details that are very difficult to highlight through experimental tests. The development of the simulation model was also done for predictive purposes. In other words, after validation of the model, it can be used to estimate the filter load in other conditions than the experimental ones, respectively to evaluate how the particulate filter affects the operation of the internal combustion engine. In order to achieve the desired result, the creation of the model was done in two stages, the first stage was the creation of a model containing all the components of the engine, except the particle filter in order to identify the parameters of the combustion process and pollutant emissions - model validated on the basis of the indicated pressure curves, and the second stage was to complete the initial model with a particle filter and validate it from the point of view of the pressure drop, respectively of the engine performance, the aim was to obtain a trend, respectively values similar to the experimental ones.


2020 ◽  
Vol 10 (14) ◽  
pp. 4949
Author(s):  
Roberto Ianniello ◽  
Gabriele Di Blasio ◽  
Renato Marialto ◽  
Carlo Beatrice ◽  
Massimo Cardone

Technological and economic concerns correlated to fulfilling future emissions and CO2 standards require great research efforts to define an alternative solution for low emissions and highly efficient propulsion systems. Alternative fuel formulation could contribute to this aim. Liquefied petroleum gas (LPG) with lower carbon content than other fossil fuels and which is easily vaporized at ambient conditions has the advantage of lowering CO2 emissions and optimizing the combustion process. Liquefied petroleum gas characteristics and availability makes the fuel a promising alternative for internal combustion engines. The possible combination of using it in high-efficiency compression ignition engines makes it worth analyzing the innovative method of using LPG as a blend component in diesel. Few relevant studies are detectable in literature in this regard. In this study, two blends containing diesel and LPG, in volume ratios 20/80 and 35/65, respectively, were formulated and utilized. Their effects on combustion and emissions performance were assessed by performing proper experimental tests on a modern light-duty single-cylinder engine test rig. Reference operating points at conventional engine calibration settings were examined. A specific exhaust gas recirculation (EGR) parametrization was performed evaluating the LPG blends’ potential in reducing the smoke emissions at standard engine-out NOx levels. The results confirm excellent NOx-smoke trade-off improvements with smoke reductions up to 95% at similar NOx and efficiency. Unburnt emissions slightly increase, and to acceptable levels. Improvements, in terms of indicated specific fuel consumption (ISFC), are detected in the range of 1–3%, as well as the CO2 decrease proportionally to the mixing ratio.


2020 ◽  
Vol 10 (23) ◽  
pp. 8646
Author(s):  
Juan Carlos Paredes Rojas ◽  
Christopher Rene Torres San Miguel ◽  
Rubén Vázquez Medina ◽  
José Alfredo Leal Naranjo ◽  
Fernando Elí Ortiz Hernàndez ◽  
...  

This paper evaluates the biodiesel produced by a biodiesel plant located in the Mexican Centre for Cleaner Production (CMP + L by its acronym in Spanish) of the National Polytechnic Institute of Mexico. Pollutant emissions from two types of engines were studied: a low power monocylinder engine and a 30-kW electric generator diesel engine. The tests were performed with the following blends: B5, B10, B15, B20, B30, B40, and B50. Parameters such as carbon monoxide, nitrogen oxide, hydrocarbons, and combustion efficiency were analyzed, as well as sulfur dioxide, oxygen, and combustion temperatures. It was demonstrated that NOx increases as the percentage of biodiesel increases, while CO decreases slightly using the monocylinder engine. In the case of the electric generator diesel engine, the B5 mixture had the highest trend for NOx and the lowest trend for CO. Likewise, combustion efficiency was found to be severely affected by the biodiesel blends, i.e., from B5 to B20. An analytical study and experimental thermography tests of the combustion process with biodiesel blends were carried out, and the technical problems of operation when incorporating biodiesel blends are presented.


Author(s):  
A. Katijan ◽  
A. H. Kamardin

The compression ratio has a significant impact on engine power, fuel economy, emission, and other performances of internal combustion engines. Basic engine theory states that a higher compression ratio produces higher torque and horsepower. One way of having different compression ratio is by changing piston head shape. A piston is a cylindrical engine component that slides back and forth in the cylinder bore via forces produced during the combustion process. The piston acts as a movable end of the combustion chamber transmitting power generated from the burning of fuel and air mixture in the combustion chamber. The objective of this study is to compare the engine performance in horsepower and torque produced by the different shapes of the piston head in an internal combustion engine. Three pistons with different head shapes -  standard, mug (low compression) and dome (high compression) with a compression ratio of 8.8:1, 7.61:1 and 10.06:1 were selected for the study. An experiment was also performed to a standard piston installed with 1.5 mm gasket, which has a compression ratio of 7.31. The experiments were carried out using a standard internal combustion engine of a Honda EX5 motorcycle. The engine runs on a chassis dynamometer to measure its torque and horsepower. Piston performance was evaluated based on the maximum available torque and horsepower. The result shows that all three pistons produce different torque and horsepower. The domed piston head produces higher torque and horsepower followed by the standard and mug. By just changing the piston head shape, torque and horsepower increased up to 7.14% and 20.05%  respectively.


Fluids ◽  
2021 ◽  
Vol 6 (7) ◽  
pp. 245
Author(s):  
Anja Fink ◽  
Oliver Nett ◽  
Simon Schmidt ◽  
Oliver Krüger ◽  
Thomas Ebert ◽  
...  

The H2 internal combustion engine (ICE) is a key technology for complete decarbonization of the transport sector. To match or exceed the power density of conventional combustion engines, H2 direct injection (DI) is essential. Therefore, new injector concepts that meet the requirements of a H2 operation have to be developed. The macroscopic free stream behavior of H2 released from an innovative fluidic oscillating nozzle is investigated and compared with that of a conventional multi-hole nozzle. This work consists of H2 flow measurements and injection tests in a constant volume chamber using the Schlieren method and is accompanied by a LES simulation. The results show that an oscillating H2 free stream has a higher penetration velocity than the individual jets of a multi-hole nozzle. This behavior can be used to inject H2 far into the combustion chamber in the vertical direction while the piston is still near bottom dead center. As soon as the oscillation of the H2 free stream starts, the spray angle increases and therefore H2 is also distributed in the horizontal direction. In this phase of the injection process, spray angles comparable to those of a multi-hole nozzle are achieved. This behavior has a positive effect on H2 homogenization, which is desirable for the combustion process.


Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 104
Author(s):  
Dong-Hyeop Kim ◽  
Young-Cheol Kim ◽  
Sang-Woo Kim

Airworthiness standards of Korea recommend verifying structural safety by experimental tests and analytical methods, owing to the development of analysis technology. In this study, we propose a methodology to verify the structural safety of aircraft components based on airworthiness requirements using an analytical method. The structural safety and fatigue integrity of a linear actuator for flap control of aircraft was evaluated through numerical analysis. The static and fatigue analyses for the given loads obtained from the multibody dynamics analysis were performed using the finite element method. Subsequently, the margin of safety and vulnerable area were acquired and the feasibility of the structural safety evaluation using the analytical method was confirmed. The proposed numerical analysis method in this study can be adopted as an analytical verification methodology for the airworthiness standards of civilian aircraft in Korea.


2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Manuel Dorsch ◽  
Jens Neumann ◽  
Christian Hasse

In this work, the application of a phenomenological model to determine engine-out hydrocarbon (HC) emissions in driving cycles is presented. The calculation is coupled to a physical-based simulation environment consisting of interacting submodels of engine, vehicle, and engine control. As a novelty, this virtual calibration methodology can be applied to optimize the energy conversion inside a spark-ignited (SI) internal combustion engine at transient operation. Using detailed information about the combustion process, the main origins and formation mechanisms of unburned HCs like piston crevice, oil layer, and wall quenching are considered in the prediction, as well as the in-cylinder postoxidation. Several parameterization approaches, especially, of the oil layer mechanism are discussed. After calibrating the emission model to a steady-state engine map, the transient results are validated successfully against measurements of various driving cycles based on different calibration strategies of engine operation.


Author(s):  
Mirko Baratta ◽  
Stefano d’Ambrosio ◽  
Daniela Misul ◽  
Ezio Spessa

An experimental investigation and a burning-rate analysis have been performed on a production 1.4 liter CNG (compressed natural gas) engine fueled with methane-hydrogen blends. The engine features a pent-roof combustion chamber, four valves per cylinder and a centrally located spark plug. The experimental tests have been carried out in order to quantify the cycle-to-cycle and the cylinder-to-cylinder combustion variation. Therefore, the engine has been equipped with four dedicated piezoelectric pressure transducers placed on each cylinder and located by the spark plug. At each test point, in-cylinder pressure, fuel consumption, induced air mass flow rate, pressure and temperature at different locations on the engine intake and exhaust systems as well as ‘engine-out’ pollutant emissions have been measured. The signals correlated to the engine operation have been acquired by means of a National Instruments PXI-DAQ system and a home developed software. The acquired data have then been processed through a combustion diagnostic tool resulting from the integration of an original multizone thermodynamic model with a CAD procedure for the evaluation of the burned-gas front geometry. The diagnostic tool allows the burning velocities to be computed. The tests have been performed over a wide range of engine speeds, loads and relative air-fuel ratios (up to the lean operation). For stoichiometric operation, the addition of hydrogen to CNG has produced a bsfc reduction ranging between 2 to 7% and a bsTHC decrease up to the 40%. These benefits have appeared to be even higher for lean mixtures. Moreover, hydrogen has shown to significantly enhance the combustion process, thus leading to a sensibly lower cycle-to-cycle variability. As a matter of fact, hydrogen addition has generally resulted into extended operation up to RAFR = 1.8. Still, a discrepancy in the abovementioned conclusions was observed depending on the engine cylinder considered.


2013 ◽  
Vol 744 ◽  
pp. 35-39
Author(s):  
Lei Ming Shi ◽  
Guang Hui Jia ◽  
Zhi Fei Zhang ◽  
Zhong Ming Xu

In order to obtain the foundation to the research on the Diesel Engine YN4100QB combustion process, exhaust, the optimal design of combustion chamber and the useful information for the design of exhaust muffler, the geometric model and mesh model of a type internal combustion engine are constructed by using FIRE software to analyze the working process of internal combustion engine. Exhaust noise is the main component of automobile noise in the study of controlling vehicle noise. It is primary to design a type of muffler which is good for agricultural automobile engine matching and noise reduction effect. The present car mufflers are all development means. So it is bound to cause the long cycle of product development and waste of resources. Even sometimes not only can it not reach the purpose of reducing the noise but also it leads to reduce the engine dynamic. The strength of the exhaust noise is closely related to engine combustion temperature and pressure. The calculation and initial parameters are applied to the software based on the combustion model and theory. According to the specific operation process of internal combustion engine. Five kinds of common operation condition was compiled. It is obtained for the detailed distribution parameters of combusted gas temperature pressure . It is also got for flow velocity of the fields in cylinder and given for the relation of the parameters and crankshaft angle for the further research. At the same time NOx emissions situation are got. The numerical results show that not only does it provide the 3D distribution data in different crank shaft angle inside the cylinder in the simulation of combustion process, but also it provides a basis for the engine combustion ,emission research, the optimization design of the combustion chamber and the useful information for the designs of muffler.


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