scholarly journals Greener Nanocomposite Polyurethane Foam Based on Sustainable Polyol and Natural Fillers: Investigation of Chemico-Physical and Mechanical Properties

Materials ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 211 ◽  
Author(s):  
Ferdinando De Luca Bossa ◽  
Chiara Santillo ◽  
Letizia Verdolotti ◽  
Pietro Campaner ◽  
Andrea Minigher ◽  
...  
Keyword(s):  
Environmental Sustainability ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Polyurethane Foams ◽  
Walnut Shell ◽  
Blowing Agent ◽  
Suitable Amount ◽  
Pu Foams ◽  
Natural Fillers ◽  
Mannich Polyol

Nowadays, the chemical industry is looking for sustainable chemicals to synthesize nanocomposite bio-based polyurethane foams, PUs, with the aim to replace the conventional petrochemical precursors. Some possibilities to increase the environmental sustainability in the synthesis of nanocomposite PUs include the use of chemicals and additives derived from renewable sources (such as vegetable oils or biomass wastes), which comprise increasingly wider base raw materials. Generally, sustainable PUs exhibit chemico-physical, mechanical and functional properties, which are not comparable with those of PUs produced from petrochemical precursors. In order to enhance the performances, as well as the bio-based aspect, the addition in the polyurethane formulation of renewable or natural fillers can be considered. Among these, walnut shells and cellulose are very popular wood-based waste, and due to their chemical composition, carbohydrate, protein and/or fatty acid, can be used as reactive fillers in the synthesis of Pus. Diatomite, as a natural inorganic nanoporous filler, can also be evaluated to improve mechanical and thermal insulation properties of rigid PUs. In this respect, sustainable nanocomposite rigid PU foams are synthesized by using a cardanol-based Mannich polyol, MDI (Methylene diphenyl isocyanate) as an isocyanate source, catalysts and surfactant to regulate the polymerization and blowing reactions, H2O as a sustainable blowing agent and a suitable amount (5 wt%) of ultramilled walnut shell, cellulose and diatomite as filler. The effect of these fillers on the chemico-physical, morphological, mechanical and functional performances on PU foams has been analyzed.

scholarly journals Greener Nanocomposite Polyurethane Foam Based on Sustainable Polyol and Natural Fillers: Investigation of Chemico-Physical and Mechanical Properties

2019 ◽  
Author(s):  
Ferdinando De Luca Bossa ◽  
Chiara Santillo ◽  
Letizia Verdolotti ◽  
Pietro Campaner ◽  
Andrea Minigher ◽  
...  
Keyword(s):  
Environmental Sustainability ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Polyurethane Foams ◽  
Walnut Shell ◽  
Blowing Agent ◽  
Suitable Amount ◽  
Pu Foams ◽  
Natural Fillers ◽  
Mannich Polyol

Nowadays, the chemical industry is looking for sustainable chemicals to synthesize nanocomposite bio-based polyurethane foams, PUs, with the aim to replace the conventional petrochemical precursors. Some possibilities to increase the environmental sustainability in the synthesis of nanocomposite PUs include the use of chemicals and additives derived from renewable sources (such as vegetable oils or biomass wastes) which comprise an increasing wider base raw materials. Generally, sustainable PUs exhibit chemico-physical, mechanical and functional properties which are not comparable with those of PUs produced from petrochemical precursors. In order to enhance the performances as well as the bio-based aspect, the addition in the polyurethane formulation of renewable or natural fillers can be considered. Among these, walnut shells and cellulose are very popular wood-based waste and due to their chemical composition, carbohydrate, protein and/or fatty acid, can be used as reactive fillers in the synthesis of PUs, diatomite as natural inorganic nanoporous filler can be also evaluated to improve mechanical and thermal insulation properties of rigid PUs. In this respect, sustainable nanocomposite rigid PU foams are synthesized by using a cardanol-based Mannich polyol, MDI as isocyanate source, catalysts and surfactant to regulate the polymerization and blowing reactions, H2O as sustainable blowing agent and suitable amount (5wt%) of ultramilled walnut shell, cellulose and diatomite as filler. The effect of these fillers on the chemico-physical, morphological, mechanical and functional performances on PU foams has been analyzed.

scholarly journals Physical Properties of Soy-Phosphate Polyol-Based Rigid Polyurethane Foams

2012 ◽  
Vol 2012 ◽  
pp. 1-8 ◽  
Author(s):  
Hongyu Fan ◽  
Ali Tekeei ◽  
Galen J. Suppes ◽  
Fu-Hung Hsieh
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Thermal Properties ◽  
Water Content ◽  
Polyurethane Foams ◽  
Solid Polymer ◽  
Mechanical And Thermal Properties ◽  
Blowing Agent ◽  
Isocyanate Index ◽  
Pu Foams

Water-blown rigid polyurethane (PU) foams were made from 0–50% soy-phosphate polyol (SPP) and 2–4% water as the blowing agent. The mechanical and thermal properties of these SPP-based PU foams (SPP PU foams) were investigated. SPP PU foams with higher water content had greater volume, lower density, and compressive strength. SPP PU foams with 3% water content and 20% SPP had the lowest thermal conductivity. The thermal conductivity of SPP PU foams decreased and then increased with increasing SPP percentage, resulting from the combined effects of thermal properties of the gas and solid polymer phases. Higher isocyanate density led to higher compressive strength. At the same isocyanate index, the compressive strength of some 20% SPP foams was close or similar to the control foams made from VORANOL 490.

scholarly journals Upgrading Sustainable Polyurethane Foam Based on Greener Polyols: Succinic-Based Polyol and Mannich-Based Polyol

Materials ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3170 ◽  
Author(s):  
Ferdinando de Luca Bossa ◽  
Letizia Verdolotti ◽  
Vincenzo Russo ◽  
Pietro Campaner ◽  
Andrea Minigher ◽  
...  
Keyword(s):  
Renewable Resources ◽  
Raw Materials ◽  
Morphological Structure ◽  
Synthetic Polymers ◽  
Polyurethane Foams ◽  
Partial Replacement ◽  
Gravimetric Analysis ◽  
Degradation Behavior ◽  
Thermal Degradation Behavior ◽  
Suitable Amount

It is well known that the traditional synthetic polymers, such as Polyurethane foams, require raw materials that are not fully sustainable and are based on oil-feedstocks. For this reason, renewable resources such as biomass, polysaccharides and proteins are still recognized as one of the most promising approaches for substituting oil-based raw materials (mainly polyols). However, polyurethanes from renewable sources exhibit poor physical and functional performances. For this reason, the best technological solution is the production of polyurethane materials obtained through a partial replacement of the oil-based polyurethane precursors. This approach enables a good balance between the need to improve the sustainability of the polymer and the need to achieve suitable performances, to fulfill the technological requirements for specific applications. In this paper, a succinic-based polyol sample (obtained from biomass source) was synthesized, characterized and blended with cardanol-based polyol (Mannich-based polyol) to produce sustainable rigid polyurethane foams in which the oil-based polyol is totally replaced. A suitable amount of catalysts and surfactant, water as blowing reagent and poly-methylene diphenyl di-isocyanate as isocyanate source were used for the polyurethane synthesis. The resulting foams were characterized by means of infrared spectroscopy (FTIR) to control the cross-linking reactions, scanning electron microscopy (SEM) to evaluate the morphological structure and thermal gravimetric analysis (TGA) and thermal conductivity to evaluate thermal degradation behavior and thermal insulation properties.

scholarly journals Development of Innovative Polyol Systems From Recycled Polyethylene Terephthalate and Renewable Raw Materials for Rigid Polyurethane Foams

2020 ◽  
Author(s):  
◽  
Aiga Ivdre
Keyword(s):  
Raw Materials ◽  
Polyurethane Foams ◽  
Raw Material ◽  
Insulation Material ◽  
Recycled Pet ◽  
Renewable Raw Materials ◽  
Material Resources ◽  
Pu Foam ◽  
Renewable Raw Material ◽  
Pu Foams

The Thesis aims to develop innovative polyols suitable for the production of rigid PU foam from recycled PET flakes and renewable raw material resources (rapeseed oil and tall oil) and to evaluate the effect of polyols on the most important properties of rigid PU foams as a thermal insulation material.

Recent Developments in Polyurethane Foams Containing Low-Cost and Pro-Ecological Modifiers

2016 ◽  
Vol 10 (4s) ◽  
pp. 571-580 ◽  
Author(s):  
Paulina Kosmela ◽  
◽  
Lukasz Zedler ◽  
Krzysztof Formela ◽  
Jozef Haponiuk ◽  
...  
Keyword(s):  
Raw Materials ◽  
Low Cost ◽  
Polyurethane Foams ◽  
Production Costs ◽  
Ground Tire Rubber ◽  
Scientific Papers ◽  
Recent Developments ◽  
The Many ◽  
The One ◽  
Pu Foams

Diversity of the polyurethane (PU) foams applications cause that investigation of the relationships between their structure and properties is currently very popular topic among the many research institutions and companies. At the turn of the last years many scientific papers about PU foams and their composites were published. The one of the main trends in research in this field is related to the reduction of production costs of PU foams. This aim can be successfully achieved through the incorporation of raw materials of natural origin or the utilization of waste materials. This work reviews the progress and recent developments in area of PU foams containing low-cost and pro-ecological modifiers, such as crude glycerol, liquefied biomass, ground tire rubber, etc.

scholarly journals Compressive Behavior of Aluminum Microfibers Reinforced Semi-Rigid Polyurethane Foams

Polymers ◽  
2018 ◽  
Vol 10 (12) ◽  
pp. 1298 ◽  
Author(s):  
Emanoil Linul ◽  
Cristina Vălean ◽  
Petrică-Andrei Linul
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Energy Absorption ◽  
Physical And Mechanical Properties ◽  
Strength Properties ◽  
Polyurethane Foams ◽  
Compression Tests ◽  
Compressive Behavior ◽  
Static Compression ◽  
Pu Foams

Unreinforced and reinforced semi-rigid polyurethane (PU) foams were prepared and their compressive behavior was investigated. Aluminum microfibers (AMs) were added to the formulations to investigate their effect on mechanical properties and crush performances of closed-cell semi-rigid PU foams. Physical and mechanical properties of foams, including foam density, quasi-elastic gradient, compressive strength, densification strain, and energy absorption capability, were determined. The quasi-static compression tests were carried out at room temperature on cubic samples with a loading speed of 10 mm/min. Experimental results showed that the elastic properties and compressive strengths of reinforced semi-rigid PU foams were increased by addition of AMs into the foams. This increase in properties (61.81%-compressive strength and 71.29%-energy absorption) was obtained by adding up to 1.5% (of the foam liquid mass) aluminum microfibers. Above this upper limit of 1.5% AMs (e.g., 2% AMs), the compressive behavior changes and the energy absorption increases only by 12.68%; while the strength properties decreases by about 14.58% compared to unreinforced semi-rigid PU foam. The energy absorption performances of AMs reinforced semi-rigid PU foams were also found to be dependent on the percentage of microfiber in the same manner as the elastic and strength properties.

scholarly journals Waste and Solar Energy: An Eco-Friendly Way for Glass Melting

2021 ◽  
Vol 5 (2) ◽  
pp. 16
Author(s):  
Isabel Padilla ◽  
Maximina Romero ◽  
José I. Robla ◽  
Aurora López-Delgado
Keyword(s):  
Solar Energy ◽  
Environmental Sustainability ◽  
Raw Materials ◽  
Glass Melting ◽  
Glass Network ◽  
X Ray Diffraction ◽  
X Ray ◽  
Concentrated Solar Energy ◽  
Calcium Source ◽  
The Aluminum Industry

In this work, concentrated solar energy (CSE) was applied to an energy-intensive process such as the vitrification of waste with the aim of manufacturing glasses. Different types of waste were used as raw materials: a hazardous waste from the aluminum industry as aluminum source; two residues from the food industry (eggshell and mussel shell) and dolomite ore as calcium source; quartz sand was also employed as glass network former. The use of CSE allowed obtaining glasses in the SiO2-Al2O3-CaO system at exposure time as short as 15 min. The raw materials, their mixtures, and the resulting glasses were characterized by means of X-ray fluorescence, X-ray diffraction, and differential thermal analysis. The feasibility of combining a renewable energy, as solar energy and different waste for the manufacture of glasses, would highly contribute to circular economy and environmental sustainability.

scholarly journals Thermal Characterization of Recycled Materials for Building Insulation

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3564
Author(s):  
Arnas Majumder ◽  
Laura Canale ◽  
Costantino Carlo Mastino ◽  
Antonio Pacitto ◽  
Andrea Frattolillo ◽  
...  
Keyword(s):  
Environmental Impact ◽  
Environmental Sustainability ◽  
Building Materials ◽  
Raw Materials ◽  
Natural Fibers ◽  
Thermal Characterization ◽  
Recycled Materials ◽  
Building Insulation ◽  
Operational Phase

The building sector is known to have a significant environmental impact, considering that it is the largest contributor to global greenhouse gas emissions of around 36% and is also responsible for about 40% of global energy consumption. Of this, about 50% takes place during the building operational phase, while around 10–20% is consumed in materials manufacturing, transport and building construction, maintenance, and demolition. Increasing the necessity of reducing the environmental impact of buildings has led to enhancing not only the thermal performances of building materials, but also the environmental sustainability of their production chains and waste prevention. As a consequence, novel thermo-insulating building materials or products have been developed by using both locally produced natural and waste/recycled materials that are able to provide good thermal performances while also having a lower environmental impact. In this context, the aim of this work is to provide a detailed analysis for the thermal characterization of recycled materials for building insulation. To this end, the thermal behavior of different materials representing industrial residual or wastes collected or recycled using Sardinian zero-km locally available raw materials was investigated, namely: (1) plasters with recycled materials; (2) plasters with natural fibers; and (3) building insulation materials with natural fibers. Results indicate that the investigated materials were able to improve not only the energy performances but also the environmental comfort in both new and in existing buildings. In particular, plasters and mortars with recycled materials and with natural fibers showed, respectively, values of thermal conductivity (at 20 °C) lower than 0.475 and 0.272 W/(m⋅K), while that of building materials with natural fibers was always lower than 0.162 W/(m⋅K) with lower values for compounds with recycled materials (0.107 W/(m⋅K)). Further developments are underway to analyze the mechanical properties of these materials.

scholarly journals Polyurethane Composite Foams Synthesized Using Bio-Polyols and Cellulose Filler

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3474
Author(s):  
Katarzyna Uram ◽  
Milena Leszczyńska ◽  
Aleksander Prociak ◽  
Anna Czajka ◽  
Michał Gloc ◽  
...  
Keyword(s):  
Cross Sections ◽  
Raw Materials ◽  
Polyurethane Foams ◽  
Degree Of Crystallinity ◽  
X Ray Diffraction ◽  
Polyurethane Composite ◽  
Composite Foams ◽  
Closed Cell ◽  
Ft Ir ◽  
The Fourier Transform

Rigid polyurethane foams were obtained using two types of renewable raw materials: bio-polyols and a cellulose filler (ARBOCEL® P 4000 X, JRS Rettenmaier, Rosenberg, Germany). A polyurethane system containing 40 wt.% of rapeseed oil-based polyols was modified with the cellulose filler in amounts of 1, 2, and 3 php (per hundred polyols). The cellulose was incorporated into the polyol premix as filler dispersion in a petrochemical polyol made using calenders. The cellulose filler was examined in terms of the degree of crystallinity using the powder X-ray diffraction PXRD -and the presence of bonds by means of the fourier transform infrared spectroscopy FT-IR. It was found that the addition of the cellulose filler increased the number of cells in the foams in both cross-sections—parallel and perpendicular to the direction of the foam growth—while reducing the sizes of those cells. Additionally, the foams had closed cell contents of more than 90% and initial thermal conductivity coefficients of 24.8 mW/m∙K. The insulation materials were dimensionally stable, especially at temperatures close to 0 °C, which qualifies them for use as insulation at low temperatures.

scholarly journals Alkali-Activated Zeolite 4A Granules—Characterization and Suitability Assessment for the Application of Adsorption

Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 360
Author(s):  
Pauls P. Argalis ◽  
Laura Vitola ◽  
Diana Bajare ◽  
Kristine Vegere
Keyword(s):  
Compressive Strength ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Morphological Properties ◽  
Solid Ratio ◽  
Suitability Assessment ◽  
Bet Analysis ◽  
Zeolite 4A ◽  
Compressive Strength Test ◽  
Alkali Activated

A major problem in the field of adsorbents is that binders (kaolin clay, bentonite) introduced to bind zeolites and ensure the needed mechanical strength, are not able to sorb gases like CO2 and N2, and decrease the overall adsorption capacity. To solve this problem, one of the pathways is to introduce a binder able to sorb such gases. Thus, in this study, the physical and mechanical properties of a novel binder based on metakaolin and its composite with zeolite 4A in the granular form were studied. Metakaolin was used as a precursor for alkali-activated binder, which was synthesized using an 8M NaOH activation solution. Raw materials were characterized using granulometry, X-ray diffraction (XRD), and differential thermal analysis (DTA); and final products were characterized using density measurements, a compressive strength test, XRD, Brunauer–Emmett–Teller (BET) analysis, and scanning electron microscopy (SEM). Alkali-activated metakaolin was found to be efficient as a binding material when data for morphological properties were analyzed. A relationship was observed—by increasing the liquid-to-solid ratio (L/S), compressive strength decreased. Zeolite granule attrition was higher than expected: 2.42% and 4.55% for ZG-0.8, 3.64% and 5.76% for ZG-1.0, and 2.73% and 4.85% for ZG-1.2, measured at 4 and 5 atmospheres, respectively.

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