scholarly journals A Bio-Hygromorph Fabricated with Fish Swim Bladder Hydrogel and Wood Flour-Filled Polylactic Acid Scaffold by 3D Printing

Materials ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 2896 ◽  
Author(s):  
Peng Li ◽  
Ling Pan ◽  
Dexi Liu ◽  
Yubo Tao ◽  
Sheldon Q. Shi
Keyword(s):  
3D Printing ◽  
Moisture Content ◽  
Polylactic Acid ◽  
Adaptive Systems ◽  
Fused Deposition Modeling ◽  
Moisture Absorption ◽  
Wood Flour ◽  
Swim Bladder ◽  
Element Analysis ◽  
Fused Deposition

Non-powered adaptive systems are attractive in the construction of environment actuators, meteorosensitive architectures, biomedical devices, and soft robotics. Combining hydrophilic materials and anisotropic structures to mimic self-morphing plant structures has been demonstrated as an effective approach to creating artificial hygromorphs. The convenience of 3D printing technologies in shaping programmable complex structures facilitates the imitation of complex anisotropic plant structures. In this research, we constructed a bio-hygromorph using fish swim bladder hydrogel as the hydrophilic material and wood flour-filled polylactic acid (WPLA) scaffold, which was printed with fused deposition modeling (FDM) 3D printing technology (3DP). The environmental benign bio-hygromorph displayed morphing abilities triggered by moisture content changes, as the fish swim bladder hydrogel swelled and shrunk during absorption and desorption cycles. The strain disproportion of the two-layered composite structure in the bio-hygromorph drove the bending deformation. Stress analyses performed with finite element analysis (FEA) also revealed the mechanism behind the moisture content driven morphing of the bio-hygromorph. Notably, the bio-hygromorph exhibited faster response times to moisture absorption than desorption, which may donate actuators’ different attributes in distinct moisture conditions.

scholarly journals ANALYZING THE EFFECT OF NOZZLE DIAMETER IN FUSED DEPOSITION MODELING FOR EXTRUDING POLYLACTIC ACID USING OPEN SOURCE 3D PRINTING

2016 ◽  
Vol 78 (10) ◽  
Author(s):  
Nor Aiman Sukindar ◽  
M. K. A. Ariffin ◽  
B. T. Hang Tuah Baharudin ◽  
Che Nor Aiza Jaafar ◽  
Mohd Idris Shah Ismail
Keyword(s):  
Pressure Drop ◽  
3D Printing ◽  
Polylactic Acid ◽  
Fused Deposition Modeling ◽  
Nozzle Diameter ◽  
Optimum Range ◽  
Fused Deposition ◽  
Geometrical Error ◽  
Deposition Modeling ◽  
Printing Time

Fused deposition modeling (FDM) is one of the Rapid Prototyping (RP) technologies. The 3D Printer has been widely used in the fabrication of 3D products. One of the main issues has been to obtain a high quality for the finished parts. The present study focuses on the effect of nozzle diameter in terms of pressure drop, geometrical error as well as extrusion time. While using polylactic acid (PLA) as a material, the research was conducted using Finite Element Analysis (FEA) by manipulating the nozzle diameter, and the pressure drop along the liquefier was observed. The geometrical error and printing time were also calculated by using different nozzle diameters. Analysis shows that the diameter of the nozzle significantly affects the pressure drop along the liquefier which influences the consistency of the road width thus affecting the quality of the product’s finish. The vital aspect is minimizing the pressure drop to be as low as possible, which will lead to a good quality final product. The results from the analysis demonstrate that a 0.2 mm nozzle diameter contributes the highest pressure drop, which is not within the optimum range. In this study, by considering several factors including pressure drop, geometrical error and printing time, a 0.3 mm nozzle diameter has been suggested as being in the optimum range for extruding PLA material using open-source 3D printing. The implication of this result is valuable for a better understanding of the melt flow behavior of the PLA material and for choosing the optimum nozzle diameter for 3D printing.

scholarly journals Attempts to Diminish the Drawbacks of Polylactic Acid Designed for 3D/4D Printing Technology-Fused Deposition Modeling

2021 ◽  
Vol 58 (1) ◽  
pp. 142-153
Author(s):  
Doina Dimonie ◽  
Nicoleta Dragomir ◽  
Rusandica Stoica
Keyword(s):  
3D Printing ◽  
Polylactic Acid ◽  
Fused Deposition Modeling ◽  
New Materials ◽  
4D Printing ◽  
Printing Technology ◽  
Fused Deposition ◽  
New Material ◽  
Deposition Modeling ◽  
Laboratory Line

In order to improve thermal behavior and dimensional strability of polylactic acid (PLA) designed both for 3D and 4D printing technology-fused deposition modeling (FDM) using a scalable procedure, the polymer was melt compounded with additives which control the morphology by crystallization and/or reinforcing. Using the formulations which provide polylactic acid (PLA) improved thermo-mechanical properties and desired dimensional stability, the new materials were shaped, on a laboratory line, as filaments for printing technology. The selected compounds were than scaled up on a 50 kg/h compounding line into granules which prove to have good shapability as filaments for printing technology (1.85 +/- 0.05 mm diameter, required ovality, good appearance and smooth surface) and performed properly at 3D printing. The obtained results proved that functional properties of PLA can be improved by various methods so that, depending on the reached performances, the new material can be converted through printing technology into items for performance applications. The novelty of the article is related to the fact that it identifies a modifying solution for controlling the morphology of a type of PLA designed for 3D printing that already has an advanced crystallinity.

scholarly journals Effects of wood flour and MA-EPDM on the properties of fused deposition modeling 3D-printed poly lactic acid composites

BioResources ◽  
2021 ◽  
Vol 16 (4) ◽  
pp. 7122-7138
Author(s):  
Sang-U Bae ◽  
Young-Rok Seo ◽  
Birm-June Kim ◽  
Min Lee
Keyword(s):  
Lactic Acid ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Wood Flour ◽  
Poly Lactic Acid ◽  
Common System ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed ◽  
Material Composite

Fused deposition modeling (FDM) 3D printing technology is the most common system for polymer additive manufacturing (AM). Recent studies have been conducted to expand both the range of materials that can be used for FDM and their applications. As a filler, wood flour was incorporated into poly lactic acid (PLA) polymer to develop a biocomposite material. Composite filaments were manufactured with various wood flour contents and then successfully used for 3D printing. Morphological, mechanical, and biodegradation properties of FDM 3D-printed PLA composites were investigated. To mitigate brittleness, 5 phr of maleic anhydride grafted ethylene propylene diene monomer (MA-EPDM) was added to the composite blends, and microstructural properties of the composites were examined by scanning electron microscopy (SEM). Mechanical strength tests demonstrated that elasticity was imparted to the composites. Additionally, test results showed that the addition of wood flour to the PLA matrix promoted pore generation and further influenced the mechanical and biodegradation properties of the 3D-printed composites. An excellent effect of wood flour on the biodegradation properties of FDM 3D-printed PLA composites was observed.

scholarly journals Biomaterials: Polylactic Acid and 3D Printing Processes for Orthosis and Prosthesis

2017 ◽  
Vol 54 (1) ◽  
pp. 98-102 ◽  
Author(s):  
Roxana Miclaus ◽  
Angela Repanovici ◽  
Nadinne Roman
Keyword(s):  
3D Printing ◽  
Polylactic Acid ◽  
Medical Devices ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Fused Deposition ◽  
The Past ◽  
Deposition Modeling ◽  
Printing Processes ◽  
Butadiene Styrene

Since the development of 3D printing, over the past decades, the domain of application has evolved significantly! Concerning the orthosis and prosthesis manufacturing, the 3D printing offers many possibilities for developing new medical devices for people with disabilities. Our paper wish to synthetize the main 3D printing methods and the biomaterial properties which can be used in orthosis and prosthesis manufacturing, like polylactic acid or acrylonitrile butadiene styrene. Fused Deposition Modeling and Stereo lithography are most used for medical devices manufacturing and usually using polylactic acid, considering the properties of this polymer and de organic componence.

Switchable Bistability in 3D Printed Shells With Bio-Inspired Architectures and Spatially Distributed Pre-Stress

2018 ◽  
Author(s):  
Karl Jin Ang ◽  
Katherine S. Riley ◽  
Jakob Faber ◽  
Andres F. Arrieta
Keyword(s):  
3D Printing ◽  
Room Temperature ◽  
Fused Deposition Modeling ◽  
Element Analysis ◽  
Fused Deposition ◽  
Spatially Distributed ◽  
Deposition Modeling ◽  
3D Printed ◽  
And Control ◽  
Careful Design

Using fused deposition modeling (FDM) 3D printing, we combine a bio-inspired bilayer architecture with distributed pre-stress and the shape memory behavior of polylactic acid (PLA) to manufacture shells with switchable bistability. These shells are stiff and monostable at room temperature, but become elastic and bistable with fast morphing when heated above their glass transition temperature. When cooled back down, the shells retain the configuration they were in at the elevated temperature and return to being stiff and monostable. These programmed deformations result from the careful design and control of how the filament is extruded by the printer and therefore, the resulting directional pre-stress. Parameter studies are presented on how to maximize the pre-stress for this application. The shells are analyzed using nonlinear finite element analysis. By leveraging the vast array of geometries accessible with 3D printing, this method can be extended to complex, multi-domain shells, including bio-inspired designs.

scholarly journals Research on improving the accuracy of FDM 3D printing process by using a new designed calibrating part

2019 ◽  
Vol 299 ◽  
pp. 01007
Author(s):  
Răzvan Păcurar ◽  
Valentin Buzilă ◽  
Ancuţa Păcurar ◽  
Eugen Guţiu ◽  
Sergiu Dan Stan ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Analysis Method ◽  
Element Analysis ◽  
Printing Process ◽  
Software Application ◽  
Fused Deposition ◽  
Finite Element Analysis Method ◽  
Deposition Modeling

The article presents theoretical and experimental research methods that were used at the Technical University of Cluj-Napoca (TUCN) to improve the accuracy of Fused Deposition Modeling (FDM) 3D printing process. Finite element analysis method was successfully used for estimating the shrinkages of an original calibrating part that has been originally conceived for this purpose, this part being finally made using an original software application and FDM 3D printing equipment at TUC-N.

The influence of roughness on stem cell differentiation using 3D printed polylactic acid scaffolds

Soft Matter ◽  
2018 ◽  
Vol 14 (48) ◽  
pp. 9838-9846 ◽  
Author(s):  
Kuan-Che Feng ◽  
Adriana Pinkas-Sarafova ◽  
Vincent Ricotta ◽  
Michael Cuiffo ◽  
Linxi Zhang ◽  
...  
Keyword(s):  
Stem Cell ◽  
Cell Differentiation ◽  
3D Printing ◽  
Polylactic Acid ◽  
Fused Deposition Modeling ◽  
Stem Cell Differentiation ◽  
Standard Methods ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed

With the increase in popularity of 3D printing, an important question arises as to the equivalence between devices manufactured by standard methods vs. those presenting with identical bulk specifications, but manufactured via fused deposition modeling (FDM) printing.

scholarly journals Impact of Print Speed on Strength of Samples Printed in FDM Technology

2019 ◽  
Vol 23 (2) ◽  
pp. 33-38
Author(s):  
Łukasz Miazio
Keyword(s):  
3D Printing ◽  
Polylactic Acid ◽  
Fused Deposition Modeling ◽  
Modeling Method ◽  
Breaking Force ◽  
Technological Parameters ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
The Impact ◽  
Printing Speed

AbstractThis paper presents research on the impact of printing speed on the strength of a manufactured object and is the next stage of the author's research on the impact of technological parameters of 3D printing on the strength of printed models. The tested universal specimens were printed using the FDM (Fused Deposition Modeling) method from PLA (polylactic acid, polylactide). The paper presents the maximum breaking force of the samples and the time of printing samples depending on the printing speed, which varied from 20 mm·s−1 to 100 mm·s−1. The research indicates that the strength of samples decreases with increasing speed. In the range of 50-80 mm·s−1, the strength of the specimens remined at a similar level, however, above 80 mm·s−1, it decreased significantly.

scholarly journals Characterization of Electrical Heating Performance of CFDM 3D-Printed Graphene/Polylactic Acid (PLA) Horseshoe Pattern with Different 3D Printing Directions

Polymers ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 2955
Author(s):  
Hyelim Kim ◽  
Sunhee Lee
Keyword(s):  
3D Printing ◽  
Polylactic Acid ◽  
Cotton Fabric ◽  
Fused Deposition Modeling ◽  
Surface Resistivity ◽  
Electrical Heating ◽  
Process Technology ◽  
Fused Deposition ◽  
3D Printed ◽  
Printing Direction

This study manufactured a horseshoe pattern (HP)-type electrical heating element based on a graphene/polylactic acid (GR/PLA) filament using CFDM (conveyor-fused deposition modeling) 3D printing technology, which is a new manufacturing process technology. CFDM 3D printing HP was fabricated in the different printing directions of 0°, 45°, and 90°. To confirm the effects of different 3D printing directions, the morphology, surface resistivity, and electrical heating properties of the different HPs were analyzed. In addition, the CFDM 3D-printed HPs made using different printing directions were printed on cotton fabric to confirm their applicability as fabric heating elements, and their electrical heating properties were measured. Regarding the morphology of the GR/PLA-HP, each sample was stacked according to the printing direction. It was also confirmed through FE-SEM images that the graphene was arranged according to the printing direction in which the nozzle moved. In the XRD pattern analysis, the GR/PLA-HP samples showed two diffraction peaks of PLA and graphene. The sizes of those peaks were increased in the order of 90° < 45° ≤ 0° according to the printing direction, which also affected the electrical and electric heating properties. The surface resistivities of the GR/PLA-HP samples were shown to be increased in the order of 0° < 45° < 90°, indicating that the electrical properties of GR/PLA HP printed at 0° were improved compared to those of the other samples. When 30 V was applied to three GR/PLA-HP samples according to the printing direction, the surface temperatures were decreased in the order of 0° < 45° < 90°, and the samples were indicated as 83.6, 80.6, and 52.5 °C, respectively; the same result was shown when the samples were printed on cotton fabric. Therefore, it was confirmed that the GR/PLA CFDM 3D-printed HP sample printed at 0° direction showed low surface resistivity and high surface temperature, so that improving the electrical heating properties.

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