scholarly journals Influence of PLA Filament Conditions on Characteristics of FDM Parts

Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1322 ◽  
Author(s):  
Ana Valerga ◽  
Moisés Batista ◽  
Jorge Salguero ◽  
Frank Girot

Additive manufacturing technologies play an important role in Industry 4.0. One of the most prevalent processes is fused deposition modelling (FDM) due to its versatility and low cost. However, there is still a lack of standardization of materials and procedures within this technology. This work aims to study the relationship of certain operating parameters and the conditions of poly(lactic acid) (PLA) polymer with the results of the manufactured parts in dimensional terms, surface quality, and mechanical strength. In this way, the impact of some material characteristics is analyzed, such as the pigmentation of the material and the environmental humidity where it has been stored. The manufacturing parameter that relates to these properties has been the extrusion temperature since it is the most influential in this technology. The results are quite affected especially by humidity, being a parameter little studied in the literature.

Polymers ◽  
2020 ◽  
Vol 12 (3) ◽  
pp. 651 ◽  
Author(s):  
David Moises Baca Lopez ◽  
Rafiq Ahmad

The application of single homogeneous materials produced through the fused deposition modelling (FDM) technology restricts the production of high-level multi-material components. The fabrication of a sandwich-structured specimen with different material combinations using conventional thermoplastics such as poly (lactic acid) (PLA), acrylonitrile butadiene styrene (ABS) and high impact polystyrene (HIPS) through the filament-based extrusion process can demonstrate an improvement on its properties. This paper aims to assess among these materials, the best material sandwich-structured arrangement design, to enhance the mechanical properties of a part and to compare the results with the homogeneous materials selected. The samples were subjected to tensile testing to identify the tensile strength, elongation at break and Young’s modulus of each material combination. The experimental results demonstrate that applying the PLA-ABS-PLA sandwich arrangement leads to the best mechanical properties between these materials. This study enables users to consider sandwich structure designs as an alternative to manufacturing multi-material components using conventional and low-cost materials. Future work will consider the flexural tests to identify the maximum stresses and bending forces under pressure.


2019 ◽  
Vol 3 (2) ◽  

Experimental design has been used to determine outlying factors that affect tensile strength of fused deposition modelling 3D printed PLA parts. A two level, three factor full factorial experiments were utilized to determine the best combination of factors that yielded the highest tensile strength of PLA tensile dog bones manufactured in accordance with ASTM D638-14. PLA is particularly desirable due to its environmental friendliness, biodegradability, low cost, and low melting point, allowing it to be built on a non-heated platform without risk of toxic fumes. Increasing the tensile strength of PLA will allow PLA to be used in a wider range of applications that demand stronger plastic parts. The chosen factors were infill percentage, nozzle temperature, and printing speed. The tensile strength was affected by all factors and combinations except for high levels of infill percentage, nozzle temperature, and printing speed combined.


Author(s):  
Mo Chen ◽  
Qinglei Ji ◽  
Xiran Zhang ◽  
Lei Feng ◽  
Xi Vincent Wang ◽  
...  

The thermoplastic polyurethane (TPU) material is an elastomer that can be used for inflatable products. Fused deposition modelling (FDM) is a widely used additive manufacturing process for TPU material due to the capability of generating complex structures with low cost. However, TPU is soft and thus difficult to be extruded as continuously and uniformly as hard materials such as polylactide by FDM. Inappropriate extruder structure and speed settings can lead to filament buckling problem, resulting in poor material filling quality, long printing time and low printing success rate. This paper aims at improving the FDM printing efficiency of TPU inflatable products by adding lateral support to the filament and finding out the appropriate speed ranges for different wall features and thicknesses. Firstly, a filament guide sheet is designed as being inserted into the gap between the drive gears and the bottom frame of the gear chamber in order to prevent the soft TPU filament from buckling. Secondly, inflatable product wall features are classified into floors, roofs and sidewalls and experiment for finding the relationship between printing speed and airtightness is carried out. In order to verify the proposed solution, wall features are printed and the material fillings obtained under different printing speeds are compared by measuring the airtightness of the wall features. Results show that the proposed filament guide sheet mitigates filament buckling, and the speed range that meets the airtightness requirement can be found for various wall features and thicknesses. In summary, the sealing of the filament feeding channel between the drive gears and the nozzle, as well as the speed optimisation according to product features, are essential for the efficient printing of TPU inflatable products.


2021 ◽  
Vol 13 (18) ◽  
pp. 10115
Author(s):  
Sreenivasan Jayashree ◽  
Mohammad Nurul Hassan Reza ◽  
Chinnasamy Agamudai Nambi Malarvizhi ◽  
Hesti Maheswari ◽  
Zohre Hosseini ◽  
...  

SMEs are the pillars on which most of the economies worldwide rest. Without the support of qualified technological innovation, it will be very difficult for SMEs’ performance to improve and impossible for them to reach their sustainability goals. Small businesses should therefore be encouraged to embrace the next technological frontier, Industry 4.0 (I4.0). The main purpose of this research is to understand the relationship between the implementation of Industry 4.0 technologies and sustainability goals, along with an analysis of how innovation characteristics make implementing I4.0 easier for small businesses. To answer the research questions and analyse the high complex data, this research performed a structural equation model by using AMOS software. The results indicated that technology innovation characteristics have a positive significant effect on I4.0 implementation and sustainability goals. However, effective implementation of I4.0 mediates between the relationship of innovation characteristics and sustainability goals, except observability. The implications of this research are that SMEs should develop effective I4.0, implement it, and build innovation characteristics to reach sustainability goals.


2018 ◽  
Vol 5 (1) ◽  
pp. 80-94 ◽  
Author(s):  
Salvatore Brischetto ◽  
Carlo Giovanni Ferro ◽  
Roberto Torre ◽  
Paolo Maggiore

Abstract Desktop 3D FDM (Fused Deposition Modelling) printers are usually employed for the production of nonstructural objects. In recent years, the present authors tried to use this technology also to produce structural elements employed in the construction of small UAVs (Unmanned Aerial Vehicles). Mechanical stresses are not excessive for small multirotor UAVs. Therefore, the FDM technique combined with polymers, such as the ABS (Acrylonitrile Butadiene Styrene) and the PLA(Poly Lactic Acid), can be successfully employed to produce structural components. The present new work is devoted to the production and preliminary structural analysis of sandwich configurations. These new lamination schemes could lead to an important weight reduction without significant decreases of mechanical properties. Therefore, it could be possible, for the designed application (e.g., a multifunctional small UAV produced via FDM), to have stiffener and lighter structures easy to be manufactured with a low-cost 3D printer. The new sandwich specimens here proposed are PLA sandwich specimens embedding a PLA honeycomb core produced by means of the same extruder, multilayered specimens with ABS external layers and an internal homogeneous PLA core using different extruders for the two materials, sandwich specimens with external ABS skins and an internal PLA honeycomb core using different extruders for the two materials, and sandwich specimens where two different extruders have been employed for PLA material used for skins and for the internal honeycomb core. For all the proposed configurations, a detailed description of the production activity is given.Moreover, several preliminary results about three-point bending tests, different mechanical behaviors and relative delamination problems for each sandwich configuration will be discussed in depth.


2018 ◽  
Vol 919 ◽  
pp. 230-235 ◽  
Author(s):  
Jaroslav Maloch ◽  
Eva Hnátková ◽  
Milan Žaludek ◽  
Petr Krátký

3D printing technology enables the production of functional components in small quantities which can be used as end-use parts. The mechanical properties of the final product define its quality and determine its success or failure in a given application. One at the various additive manufacturing technologies - Fused Deposition Modelling is very often used due to its relatively low cost and the availability of 3D printers and thermoplastic materials. During the process, there are many factors that can affect the mechanical properties of the final product. The temperature of the extrusion nozzle and the layer thickness are two of the basic process parameters. The objective of this work is to investigate the effect of these two processing parameters on the final mechanical properties of the 3D printed samples from acrylonitrile butadiene styrene. Mechanical testing includes the tensile and flexural strength, as well as tensile and flexural modulus.


2010 ◽  
Vol 20 (1) ◽  
pp. 3-8
Author(s):  
Dee Adams Nikjeh

Abstract Administrators and supervisors face daily challenges over issues such as program funding, service fees, correct coding procedures, and the ever-changing healthcare regulations. Receiving equitable reimbursement for speech-language pathology and audiology services necessitates an understanding of federal coding and reimbursement systems. This tutorial provides information pertaining to two major healthcare coding systems and explains the relationship of these systems to clinical documentation, the Medicare Physician Fee Schedule and equitable reimbursement. An explanation of coding edits and coding modifiers is provided for use in those occasional atypical situations when the standard use of procedural coding may not be appropriate. Also included in this tutorial is a brief discussion of the impact that the Medicare Improvements for Patients and Providers Act of 2008 (HR 6331 Medicare Improvements for Patients and Providers Act [MIPPA], 2008) has had on the valuation of speech-language pathology procedure codes.


2021 ◽  
Vol 11 (3) ◽  
pp. 1312
Author(s):  
Ana Pamela Castro-Martin ◽  
Horacio Ahuett-Garza ◽  
Darío Guamán-Lozada ◽  
Maria F. Márquez-Alderete ◽  
Pedro D. Urbina Coronado ◽  
...  

Industry 4.0 (I4.0) is built upon the capabilities of Internet of Things technologies that facilitate the recollection and processing of data. Originally conceived to improve the performance of manufacturing facilities, the field of application for I4.0 has expanded to reach most industrial sectors. To make the best use of the capabilities of I4.0, machine architectures and design paradigms have had to evolve. This is particularly important as the development of certain advanced manufacturing technologies has been passed from large companies to their subsidiaries and suppliers from around the world. This work discusses how design methodologies, such as those based on functional analysis, can incorporate new functions to enhance the architecture of machines. In particular, the article discusses how connectivity facilitates the development of smart manufacturing capabilities through the incorporation of I4.0 principles and resources that in turn improve the computing capacity available to machine controls and edge devices. These concepts are applied to the development of an in-line metrology station for automotive components. The impact on the design of the machine, particularly on the conception of the control, is analyzed. The resulting machine architecture allows for measurement of critical features of all parts as they are processed at the manufacturing floor, a critical operation in smart factories. Finally, this article discusses how the I4.0 infrastructure can be used to collect and process data to obtain useful information about the process.


2021 ◽  
Vol 16 (5) ◽  
pp. 1217-1230
Author(s):  
Shuchi Gupta ◽  
Nishad Nawaz ◽  
Adel Abdulmhsen Alfalah ◽  
Rana Tahir Naveed ◽  
Saqib Muneer ◽  
...  

With the advent of the Internet and other digital technologies, contemporary businesses from all sectors are using social media for communication with consumers to engage them meaningfully with a brand. However, the use of social media for corporate social responsibility (CSR) communication is relatively new to the existing literature. Likewise, the impact of CSR communication through social media (CSR-S) on consumer emotions and behavior is, to date, underexplored. To address this, the present research aims to test the relationship of CSR-S on brand admiration and consumer purchase intention. The study proposes a direct relationship between CSR-S and purchase intention with a mediating effect of brand admiration. The data were collected from the banking consumers of Pakistan through a self-administered questionnaire. The authors distributed 800 questionnaires and received 463 questionnaires useful for data analysis, so the present research study response rate was around 59%. The data were analyzed using the structural equation modeling (SEM) technique in AMOS. The results revealed that CSR-S is positively related to purchase intention (β = 0.233). The results further showed that brand admiration partially mediates this relationship (β = 0.079). The survey respondents confirmed that their bank’s CSR communication helps enhance their purchase likelihood and their feelings of admiration for their bank. These findings will help policymakers at banking institutions better understand the importance of CSR communication on different social media platforms to achieve consumer-related outcomes.


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