scholarly journals Planetary Gearbox Fault diagnosis via Joint Amplitude and Frequency Demodulation Analysis Based on Variational Mode Decomposition

2017 ◽  
Vol 7 (8) ◽  
pp. 775 ◽  
Author(s):  
Zhipeng Feng ◽  
Dong Zhang ◽  
Ming Zuo
Author(s):  
Hongkun Li ◽  
Chaoge Wang ◽  
Jiayu Ou

Abstract Planetary gearbox is widely used in large and complex mechanical equipment such as wind power generation, helicopters and petrochemical industry. Gear failures occur frequently in working conditions at low speeds, high service load and harsh operating environments. Incipient fault diagnosis can avoid the occurrence of major accidents and loss of personnel property. Aiming at the problems that the incipient fault of planetary gearbox is difficult to recognize and the number of intrinsic mode functions (IMFs) decomposed by variational mode decomposition (VMD) must be set in advance and can not be adaptively selected, a improved VMD algorithm based on energy difference as an evaluation parameter to automatically determine the decomposition level k is proposed. On this basis, a new method for early fault feature extraction of planetary gearbox based on the improved VMD and frequency-weighted energy operator is proposed. Firstly, the vibration signal is pre-decomposed by VMD, and the energy difference between the component signal and the original signal under different K-values is calculated respectively. The optimal decomposition level k is determined according to the energy difference curve. Then, according to kurtosis criterion, sensitive components are selected from the k modal components obtained by the decomposition to reconstruct. Finally, a new frequency-weighted energy operator is used to demodulate the reconstructed signal. The fault characteristic frequency information of the planetary gearbox can be accurately extracted from the energy spectrum. The method is applied to the simulation fault data and actual data of planetary gearbox, and the weak fault characteristics of planetary gearbox are extracted effectively, and the early fault characteristics are distinguished. The results show that the new method has certain application value and practical significance.


Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3510 ◽  
Author(s):  
Zhijian Wang ◽  
Junyuan Wang ◽  
Wenhua Du

Variational Mode Decomposition (VMD) can decompose signals into multiple intrinsic mode functions (IMFs). In recent years, VMD has been widely used in fault diagnosis. However, it requires a preset number of decomposition layers K and is sensitive to background noise. Therefore, in order to determine K adaptively, Permutation Entroy Optimization (PEO) is proposed in this paper. This algorithm can adaptively determine the optimal number of decomposition layers K according to the characteristics of the signal to be decomposed. At the same time, in order to solve the sensitivity of VMD to noise, this paper proposes a Modified VMD (MVMD) based on the idea of Noise Aided Data Analysis (NADA). The algorithm first adds the positive and negative white noise to the original signal, and then uses the VMD to decompose it. After repeated cycles, the noise in the original signal will be offset to each other. Then each layer of IMF is integrated with each layer, and the signal is reconstructed according to the results of the integrated mean. MVMD is used for the final decomposition of the reconstructed signal. The algorithm is used to deal with the simulation signals and measured signals of gearbox with multiple fault characteristics. Compared with the decomposition results of EEMD and VMD, it shows that the algorithm can not only improve the signal to noise ratio (SNR) of the signal effectively, but can also extract the multiple fault features of the gear box in the strong noise environment. The effectiveness of this method is verified.


2020 ◽  
Vol 10 (6) ◽  
pp. 2146 ◽  
Author(s):  
Jingxuan Zhang ◽  
Hexu Sun ◽  
Zexian Sun ◽  
Yan Dong ◽  
Weichao Dong

The power converter is a significant device in a wind power system. The wind turbine will be shut down and off grid immediately with the occurrence of the insulated gate bipolar transistor (IGBT) module open-circuit fault of the power converter, which will seriously impact the stability of grid and even threaten personal safety. However, in the existing diagnosis strategies for the power converter there are few single and double IGBT module open-circuit fault diagnosis methods producing negative results, including erroneous judgment, omissive judgment and low accuracy. In this paper, a novel method to diagnose the single and double IGBT modules open-circuit faults of the permanent magnet synchronous generator (PMSG) wind turbine grid-side converter (GSC) is proposed: Primarily, by collecting the three-phase current varying with a wind speed of 22 states, including a normal state and 21 failure states of PMSG wind turbine GSC as the original signal data. Afterward, the original signal data are decomposed by using variational mode decomposition (VMD) to obtain the mode coefficient series, which are analyzed by the proposed method base on fault trend feature for extracting the trend feature vectors. Finally, the trend feature vectors are utilized as the input of the deep belief network (DBN) for decision-making and obtaining the classification results. The simulation and experimental results show that the proposed method can diagnose the single and double IGBT modules open-circuit faults of GSC, and the accuracy is higher than the benchmark models.


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