scholarly journals Comparative Characterization of Different Cutting Strategies for the Sintered ZnO Electroceramics

2021 ◽  
Vol 11 (20) ◽  
pp. 9410
Author(s):  
Jaka Dugar ◽  
Awais Ikram ◽  
Franci Pušavec
Keyword(s):  
Surface Roughness ◽  
Abrasive Waterjet ◽  
Edge Chipping ◽  
Conventional Material ◽  
Zno Varistors ◽  
High Scalability ◽  
Different Response ◽  
Porosity Analysis ◽  
Awj Cutting

Sintered zinc oxide (ZnO) ceramic is a fragile and difficult-to-cut material, so finishing operations demand handling cautious and accurate surface tolerances by polishing, grinding, or machining. The conventional machining methods based on grinding and lapping offer limited productivity and high scalability; therefore, their incapacity to prepare tight tolerances usually end up with uncontrolled edge chipping and rough surfaces in the final products. This study investigates microstructural features with surface roughness in a comparative mode for conventional milling and abrasive waterjet cutting (AWJ). Edge topography and roughness maps are presented in this study to weigh the benefits of AWJ cutting over the conventional material removal methods by altering the feed rates. The porosity analysis implies that the differences during the multi-channel processing of varistors, which tend to alter the microstructure, should in turn exhibit a different response during cutting. The surface roughness, edge contours, and porosity generation due to shear forces are interpreted with the help of 3D optical and electron microscopy. The results demonstrate that the surface microstructure can have a noteworthy impact on the machining/cutting characteristics and functionality, and in addition, mechanical properties of ZnO varistors can fluctuate with non-uniform microstructures.

scholarly journals Influence of Steel Structure on Machinability by Abrasive Water Jet

Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4424 ◽  
Author(s):  
Irena M. Hlaváčová ◽  
Marek Sadílek ◽  
Petra Váňová ◽  
Štefan Szumilo ◽  
Martin Tyč
Keyword(s):  
Heat Treatment ◽  
Surface Roughness ◽  
Mechanical Characteristics ◽  
Water Jet ◽  
Abrasive Waterjet ◽  
Abrasive Water Jet ◽  
Roughness Parameters ◽  
Steel Microstructure ◽  
Surface Roughness Parameters ◽  
Awj Cutting

Although the abrasive waterjet (AWJ) has been widely used for steel cutting for decades and there are hundreds of research papers or even books dealing with this technology, relatively little is known about the relation between the steel microstructure and the AWJ cutting efficiency. The steel microstructure can be significantly affected by heat treatment. Three different steel grades, carbon steel C45, micro-alloyed steel 37MnSi5 and low-alloy steel 30CrV9, were subjected to four different types of heat treatment: normalization annealing, soft annealing, quenching and quenching followed by tempering. Then, they were cut by an abrasive water jet, while identical cutting parameters were applied. The relations between the mechanical characteristics of heat-treated steels and the surface roughness parameters Ra, Rz and RSm were studied. A comparison of changes in the surface roughness parameters and Young modulus variation led to the conclusion that the modulus was not significantly responsible for the surface roughness. The changes of RSm did not prove any correlation to either the mechanical characteristics or the visible microstructure dimensions. The homogeneity of the steel microstructure appeared to be the most important factor for the cutting quality; the higher the difference in the hardness of the structural components in the inhomogeneous microstructure was, the higher were the roughness values. A more complex measurement and critical evaluation of the declination angle measurement compared to the surface roughness measurement are planned in future research.

Synthesis and characterization of multilayered ZnO/glass/ZnO varistors

2020 ◽  
Author(s):  
C. P. E. Varsamis ◽  
C. Valvi ◽  
N. Makris ◽  
E. I. Kamitsos
Keyword(s):  
Synthesis And Characterization ◽  
Zno Varistors

scholarly journals Post-Processing and Surface Characterization of Additively Manufactured Stainless Steel 316L Lattice: Implications for BioMedical Use

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1376
Author(s):  
Alex Quok An Teo ◽  
Lina Yan ◽  
Akshay Chaudhari ◽  
Gavin Kane O’Neill
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Surface Characterization ◽  
High Surface ◽  
Surface Characteristics ◽  
Post Processing ◽  
Stainless Steel 316L ◽  
Processing Methods ◽  
Particulate Debris

Additive manufacturing of stainless steel is becoming increasingly accessible, allowing for the customisation of structure and surface characteristics; there is little guidance for the post-processing of these metals. We carried out this study to ascertain the effects of various combinations of post-processing methods on the surface of an additively manufactured stainless steel 316L lattice. We also characterized the nature of residual surface particles found after these processes via energy-dispersive X-ray spectroscopy. Finally, we measured the surface roughness of the post-processing lattices via digital microscopy. The native lattices had a predictably high surface roughness from partially molten particles. Sandblasting effectively removed this but damaged the surface, introducing a peel-off layer, as well as leaving surface residue from the glass beads used. The addition of either abrasive polishing or electropolishing removed the peel-off layer but introduced other surface deficiencies making it more susceptible to corrosion. Finally, when electropolishing was performed after the above processes, there was a significant reduction in residual surface particles. The constitution of the particulate debris as well as the lattice surface roughness following each post-processing method varied, with potential implications for clinical use. The work provides a good base for future development of post-processing methods for additively manufactured stainless steel.

Abrasive Waterjet Cutting of Aluminum Alloys: Workpiece Surface Roughness

2013 ◽  
Vol 404 ◽  
pp. 3-9 ◽  
Author(s):  
Nihat Tosun ◽  
Ihsan Dagtekin ◽  
Latif Ozler ◽  
Ahmet Deniz
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Aluminum Alloys ◽  
Abrasive Waterjet ◽  
Traditional Methods ◽  
Workpiece Surface ◽  
Abrasive Waterjet Machining ◽  
Waterjet Machining ◽  
Area Of Application ◽  
Better Than

Abrasive waterjet machining is one of the non-traditional methods of the recent years which found itself a wide area of application in the industry for machining of different materials. In this paper, the surface roughness of 6061-T6 and 7075-T6 aluminum alloys are being cut with abrasive waterjet is examined experimentally. The experiments were conducted with different waterjet pressures and traverse speeds. It has been found that the surface roughness obtained by cutting material with high mechanical properties is better than that of obtained by cutting material with inferior mechanical properties.

scholarly journals Skewness and Kurtosis: Important Parameters in the Characterization of Dental Implant Surface Roughness—A Computer Simulation

2011 ◽  
Vol 2011 ◽  
pp. 1-6 ◽  
Author(s):  
Karl Niklas Hansson ◽  
Stig Hansson
Keyword(s):  
Surface Roughness ◽  
Shear Strength ◽  
Roughness Parameter ◽  
Interface Shear Strength ◽  
Interface Shear ◽  
Implant Surface ◽  
Bone Response ◽  
Dental Implant Surface ◽  
Skewness And Kurtosis

The surface roughness affects the bone response to dental implants. A primary aim of the roughness is to increase the bone-implant interface shear strength. Surface roughness is generally characterized by means of surface roughness parameters. It was demonstrated that the normally used parameters cannot discriminate between surfaces expected to give a high interface shear strength from surfaces expected to give a low interface shear strength. It was further demonstrated that the skewness parameter can do this discrimination. A problem with this parameter is that it is sensitive to isolated peaks and valleys. Another roughness parameter which on theoretical grounds can be supposed to give valuable information on the quality of a rough surface is kurtosis. This parameter is also sensitive to isolated peaks and valleys. An implant surface was assumed to have a fairly well-defined and homogenous “semiperiodic” surface roughness upon which isolated peaks were superimposed. In a computerized simulation, it was demonstrated that by using small sampling lengths during measurement, it should be possible to get accurate values of the skewness and kurtosis parameters.

Mathematical Modeling of Flattening Process on Rough Surfaces in Thermal Spray

1996 ◽  
Author(s):  
H. Fukanuma
Keyword(s):  
Mathematical Modeling ◽  
Surface Roughness ◽  
Thermal Spray ◽  
Rough Surfaces ◽  
Time Decrease ◽  
Flattening Process

Abstract Thermal spray layers are formed on rough surfaces; however, the flattening process on rough surfaces has not yet been clarified. A mathematical flattening model which takes into account the roughness of the substrate or previously coated layers is proposed in this paper. As a result of surface roughness, the flattening degree and the flattening time decrease with increasing surface roughness in this model. In addition, the characterization of surface roughness is introduced for the flattening model. Several calculated cases of the flattening model are shown.

GROWTH AND CHARACTERIZATION OF EPITAXIAL Si/CoSi2 AND Si/CoSi2/Si HETEROSTRUCTURES

1985 ◽  
Vol 56 ◽  
Author(s):  
B.D. HUNT ◽  
N. LEWIS ◽  
E.L. HALL ◽  
L.G. JTURNER ◽  
L.J. SCHOWALTER ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Growth Temperature ◽  
Molecular Beam ◽  
Solid Phase ◽  
Solid Phase Epitaxy ◽  
Cross Sectional ◽  
Reactive Deposition ◽  
Ion Channeling ◽  
Formation Method

AbstractThin (<200Å), epitaxial CoSi2 films have been grown on (111) Siwafers in a UHV system using a variety of growth techniques including solid phase epitaxy (SPE), reactive deposition epitaxy (RDE), and molecular beam epitaxy (MBE). SEN and TEN studies reveal significant variations in the epitaxial silicide surface morphology as a function of the sillciqd formation method. Pinhole densities are generally greater than 107 cm-2, although some reduction can be achieved by utilizing proper growth techniques. Si epilayers were deposited over the CoSi2 films inthe temperature range from 550ºC to 800ºC, and the reesuulttinng structures have been characterized using SEM, cross—sectional TEN, and ion channeling measurements. These measurements show that the Si epitaxial quality increases with growth temperature, although the average Si surface roughness and the CoSi2 pinhole density also increase as the growth temperature is raised.

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