scholarly journals A Systematic Approach for Evaluating the Adoption of Additive Manufacturing in the Product Design Process

2021 ◽  
Vol 11 (3) ◽  
pp. 1210
Author(s):  
Roberto Raffaeli ◽  
Jacopo Lettori ◽  
Juliana Schmidt ◽  
Margherita Peruzzini ◽  
Marcello Pellicciari
Keyword(s):  
Additive Manufacturing ◽  
Systematic Approach ◽  
Complex Products ◽  
Everyday Work ◽  
Need To Evaluate ◽  
Product Design Process ◽  
To Come ◽  
Radical Solution ◽  
Algorithmic Procedure

Additive Manufacturing (AM) technologies have expanded the possibility of producing unconventional geometries, also increasing the freedom of design. However, in the designer’s everyday work, the decision regarding the adoption of AM for the production of a component is not straightforward. In fact, it is necessary to process much information regarding multiple fields to exploit the maximum potential of additive production. For example, there is a need to evaluate the properties of the printable materials, their compatibility with the specific application, redesign shapes accordingly to AM limits, and conceive unique and complex products. Additionally, procurement and logistics evaluations, as well as overall costs possibly extending to the entire life cycle, are necessary to come to a decision for a new and radical solution. In this context, this paper investigates the complex set of information involved in this process. Indeed, it proposes a framework to support and guide a designer by means of a structured and algorithmic procedure to evaluate the opportunity for the adoption of AM and come to an optimal design. A case study related to an ultralight aircraft part is reported to demonstrate the proposed decision process.

scholarly journals A Participatory Action Research Method in a Rural Community of Mexico

2016 ◽  
Vol 14 (4) ◽  
pp. 1197 ◽  
Author(s):  
Rubi Arellano ◽  
Fabricio Balcazar ◽  
Sergio Suarez ◽  
Francisco Alvarado
Keyword(s):  
Action Research ◽  
Participatory Action Research ◽  
Social Services ◽  
Community Interventions ◽  
Participatory Action ◽  
Community Members ◽  
Need To Evaluate ◽  
Community Issues ◽  
To Come

For several decades, community interventions have promoted community development with strategies involving capacity building, advocacy, social change, and empowerment. Although community interventions intend to ameliorate social and economic inequalities, there is still a need to evaluate the outcomes of Participatory Action Research (PAR). PAR approaches have demonstrated to be a helpful tool for addressing and identifying community issues and strengths, while leading community members into action. The PAR approach described in this case study of “Ciudad Renace” (Town Reborn)—the Concerns Report Method (CRM)—provided a process for the community to come together and identify main issues, organize, and take actions. The findings suggest multiple activities and outcomes in areas like environmental contamination, social services, and education. Participatory methodologies like the Concerns report Method provided opportunities for community members to become engaged in pursing issues and addressing their own needs. The implications for community psychology research and practice are discussed.

Digital Solutions for Integrated and Collaborative Additive Manufacturing

2016 ◽  
Author(s):  
Yan Lu ◽  
Paul Witherell ◽  
Felipe Lopez ◽  
Ibrahim Assouroko
Keyword(s):  
Additive Manufacturing ◽  
Analytical Framework ◽  
Knowledge Bases ◽  
Software Tools ◽  
Data Models ◽  
Development Environment ◽  
Manufacturing Operations ◽  
Support Tools ◽  
Product Design Process

Software tools, knowledge of materials and processes, and data provide three pillars on which Additive Manufacturing (AM) lifecycles and value chains can be supported. These pillars leverage efforts dedicated to the development of AM databases, high-fidelity models, and design and planning support tools. However, as of today, it remains a challenge to integrate distributed AM data and heterogeneous predictive models in software tools to drive a more collaborative AM development environment. In this paper, we describe the development of an analytical framework for integrated and collaborative AM development. Information correlating material, product design, process planning and manufacturing operations are captured and managed in the analytical framework. A layered structure is adopted to support the composability of data, models and knowledge bases. The key technologies to enable composability are discussed along with a suite of tools that assist designers in the management of data, models and knowledge components. A proof-of-concept case study demonstrates the potential of the AM analytical framework.

scholarly journals Conceptual Aircraft Design Exploration through Functional Approach

2013 ◽  
Vol 446-447 ◽  
pp. 602-605
Author(s):  
Fairuz I. Romli
Keyword(s):  
Conceptual Development ◽  
Functional Space ◽  
Aircraft Design ◽  
Search Space ◽  
Market Potential ◽  
Functional Requirements ◽  
Time To Market ◽  
Complex Products ◽  
Product Design Process

In today’s market, it is no longer sufficient to have better designs than the competition. In order to maximize the product’s market potential, it has to be rapidly produced and made available to the market. To reduce their time-to-market period, manufacturers need to shorten their design and development process. It becomes vital that the design architecture solution is derived faster, which can be handful for complex products like an aircraft with the current geometrical-based approaches due to the plethora of physical alternatives to be considered. On the other hand, the search for design architecture solution from functional requirements is theoretically more effective because functional space is comparatively smaller than physical search space. This allows the design efforts to be more focused and this subsequently saves time, efforts and resources. With this notion, there is a driving motivation to adapt functional approaches into the conceptual product design process in order to exploit some of its advertised benefits. In this paper, an example case study of an aircraft conceptual development is presented to highlight possible advantages of approaching architecture solutions from the functional space.

Design for Additive Manufacturing Using a Master Model Approach

2019 ◽  
Author(s):  
Anton Wiberg ◽  
Johan Persson ◽  
Johan Ölvander
Keyword(s):  
Additive Manufacturing ◽  
Design Process ◽  
Optimized Design ◽  
Complex Products ◽  
Knowledge Based ◽  
Parametric Cad ◽  
Master Model ◽  
The Creation ◽  
Model Approach

Abstract The introduction of Additive Manufacturing opens up possibilities for creating lighter, better and customized products. However, to take advantage of the possibilities of Additive Manufacturing, the design engineer is challenged. In this paper, a general design process for the creation of complex products is proposed and evaluated. The proposed method aims to aid a design process in which Topology Optimization (TO) is used for concept development, and the result is then interpreted into a Master Model (MM) supporting design evaluations during detailed design. At the same time as the MM is created, information regarding manufacturing is saved in a database. This makes it possible to automatically generate and export models for manufacturing or CAE analyses. A tool that uses Knowledge-Based Engineering (KBE) to realize the presented methodology has been developed. The tool is specialized for the creation of structural components that connect to other components in an assembly. A case study, part of an aircraft door, has been used for evaluation of the tool. The study shows that the repetitive work when interpreting the topology-optimized design could be reduced. The result comes in the form of a parametric CAD model which allows fast changes and the coupled database enables the export of models for various purposes.

Transitioning Business for a Circular Economy

2019 ◽  
Vol 2 (1) ◽  
Author(s):  
Susan EVANS
Keyword(s):  
Professional Practice ◽  
Circular Economy ◽  
Radical Change ◽  
Virtual Space ◽  
Professional Experience ◽  
Operational Model ◽  
New Vision ◽  
To Come ◽  
Space Requirements

This case study explores the strategic business opportunities, for Lane Crawford, an iconic luxury department store, to transition in a circular economy towards sustainability. A new experimentation framework was developed and conducted among cross departmental employees, during a Design Lab, with intention to co-create novel Circular Economy business concepts towards a new vision: the later was a reframe of the old system based on the principles of sustainability; to move beyond a linear operational model towards a circular economy that can contribute to a regenerative society. This work draws on both academic and professional experience and was conducted through professional practice. It was found that innovative co-created concepts, output from the Design Lab, can create radical change in a circular economy that is holistically beneficial and financially viable; looking forward to extract greater value a)Internal organization requires remodeling to transform towards a circular economy; b)Requirement for more horizonal teams across departments vs solely vertical; c)New language and relationships are required to be able to transition towards a circular economy; d)Some form of physical and virtual space requirements, for cross-disciplinary teams to come together to co-create; e)Ability to iterate, learn and evolve requires agency across the business

scholarly journals Differences in echocardiography interpretation techniques among trainees and expert readers

2021 ◽  
Author(s):  
David Roy Anderson ◽  
Sarah Blissett ◽  
Patricia O’Sullivan ◽  
Atif Qasim
Keyword(s):  
Diagnostic Accuracy ◽  
Systematic Approach ◽  
Qualitative Case Study ◽  
First Year ◽  
Educational Tool ◽  
Thought Processes ◽  
Advanced Imaging ◽  
Multiple Images ◽  
Novice Readers

Abstract Background Trainees learn transthoracic echocardiogram (TTE) interpretation through independently completing and reviewing selected portions of the study with experts. The diagnostic accuracy of novice TTE interpretation is known to be low and schema for reading TTEs systematically are lacking. The purpose of our study is to identify techniques experts use while reading TTEs which could be used to more effectively teach novice readers. Methods We performed a prospective qualitative case study to observe how experts and trainees interpret TTEs in an academic institution using a concurrent think aloud (CTA) method. Three TTEs of intermediate complexity were given to 3 advanced imaging fellows, 3 first year fellows and 3 expert TTE readers Participants filled out a report while reading and described aloud their thought processes. Sessions were video and audiotaped for analysis. Results Experts and advanced fellows used specific techniques that novices did not including: previewing studies, reviewing multiple images simultaneously, having flexibility in image review order and disease coding, and saving hardest elements to code for the end. Direct observation of TTE reading informed trainee inefficiencies and was a well-received educational tool. Conclusions In this single centered study we identified several unique approaches experts use to interpret TTEs which may be teachable to novices. Although limited in generalizability the findings of this study suggests that a more systematic approach to TTE interpretation, using techniques found in experts, might be of significant value for trainees. Further study is needed to evaluate teaching practices at other institutions and to assess whether implementation of these techniques by novices improves can improve their diagnostic accuracy and efficiency of reading at an earlier stage in their training.

scholarly journals MODEL-BASED DESIGN OF AM COMPONENTS TO ENABLE DECENTRALIZED DIGITAL MANUFACTURING SYSTEMS

2021 ◽  
Vol 1 ◽  
pp. 2127-2136
Author(s):  
Olivia Borgue ◽  
John Stavridis ◽  
Tomas Vannucci ◽  
Panagiotis Stavropoulos ◽  
Harry Bikas ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Manufacturing Systems ◽  
Production Systems ◽  
Data Generation ◽  
Production Networks ◽  
Model Based ◽  
Manufacturing Technologies ◽  
Am Processes ◽  
Final Consumer

AbstractAdditive manufacturing (AM) is a versatile technology that could add flexibility in manufacturing processes, whether implemented alone or along other technologies. This technology enables on-demand production and decentralized production networks, as production facilities can be located around the world to manufacture products closer to the final consumer (decentralized manufacturing). However, the wide adoption of additive manufacturing technologies is hindered by the lack of experience on its implementation, the lack of repeatability among different manufacturers and a lack of integrated production systems. The later, hinders the traceability and quality assurance of printed components and limits the understanding and data generation of the AM processes and parameters. In this article, a design strategy is proposed to integrate the different phases of the development process into a model-based design platform for decentralized manufacturing. This platform is aimed at facilitating data traceability and product repeatability among different AM machines. The strategy is illustrated with a case study where a car steering knuckle is manufactured in three different facilities in Sweden and Italy.

scholarly journals An Optimization Workflow in Design for Additive Manufacturing

2021 ◽  
Vol 11 (6) ◽  
pp. 2572
Author(s):  
Stefano Rosso ◽  
Federico Uriati ◽  
Luca Grigolato ◽  
Roberto Meneghello ◽  
Gianmaria Concheri ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Structural Optimization ◽  
Geometric Model ◽  
Complex Geometries ◽  
Design Phase ◽  
Design For Additive Manufacturing ◽  
Engineering Software ◽  
Embodiment Design ◽  
Pros And Cons

Additive Manufacturing (AM) brought a revolution in parts design and production. It enables the possibility to obtain objects with complex geometries and to exploit structural optimization algorithms. Nevertheless, AM is far from being a mature technology and advances are still needed from different perspectives. Among these, the literature highlights the need of improving the frameworks that describe the design process and taking full advantage of the possibilities offered by AM. This work aims to propose a workflow for AM guiding the designer during the embodiment design phase, from the engineering requirements to the production of the final part. The main aspects are the optimization of the dimensions and the topology of the parts, to take into consideration functional and manufacturing requirements, and to validate the geometric model by computer-aided engineering software. Moreover, a case study dealing with the redesign of a piston rod is presented, in which the proposed workflow is adopted. Results show the effectiveness of the workflow when applied to cases in which structural optimization could bring an advantage in the design of a part and the pros and cons of the choices made during the design phases were highlighted.

On Integration of Additive Manufacturing During the Design and Development of a Rehabilitation Robot: A Case Study

2015 ◽  
Vol 137 (11) ◽  
Author(s):  
Kaci E. Madden ◽  
Ashish D. Deshpande
Keyword(s):  
Additive Manufacturing ◽  
Neurological Disorders ◽  
Development Process ◽  
Mechanical Design ◽  
Rehabilitation Robotics ◽  
Critical Design ◽  
Rehabilitation Robots ◽  
Time Optimization ◽  
Hand Exoskeleton

The field of rehabilitation robotics has emerged to address the growing desire to improve therapy modalities after neurological disorders, such as a stroke. For rehabilitation robots to be successful as clinical devices, a number of mechanical design challenges must be addressed, including ergonomic interactions, weight and size minimization, and cost–time optimization. We present additive manufacturing (AM) as a compelling solution to these challenges by demonstrating how the integration of AM into the development process of a hand exoskeleton leads to critical design improvements and substantially reduces prototyping cost and time.

Basis für den industriellen 3D-Druck in Stahl/Basics for industrial 3D printing for steel - Contribution to additive manufacturing of complex products in multi-variant and functional skeleton construction

2017 ◽  
Vol 107 (06) ◽  
pp. 415-419
Author(s):  
M. Hillebrecht ◽  
V. Uhlenwinkel ◽  
A. von Hehl ◽  
H. Zapf ◽  
B. Schob
Keyword(s):  
Additive Manufacturing ◽  
Functional Integration ◽  
Complex Geometries ◽  
Layer By Layer ◽  
Laser Additive Manufacturing ◽  
Complex Products ◽  
Metal Parts ◽  
Laser Joining ◽  
Automation Technology ◽  
Selection Of

Mithilfe laserbasierter generativer Fertigungsverfahren (Laser Additive Manufacturing – LAM) ist es möglich, potentiell komplexe Bauteilgeometrien variantenreich herzustellen. Damit kann Gewicht eingespart werden und Funktionen sind integrierbar. In Kombination mit Automatisierungs- und innovativer Lasertechnik in der Schweiß- und Schneidapplikation lässt sich dieser Prozess wirtschaftlich nutzen. Durch pulverbettbasierte Lasergenerierverfahren können metallische Bauteile schichtweise aufgebaut werden, jedoch ist die Auswahl der Werkstoffe limitiert. Im Forschungsprojekt StaVari (Additive Fertigungsprozesse für komplexe Produkte in variantenreicher und hochfunktionaler Stahlbauweisen) vereinen sich die neuesten Erkenntnisse in Material-, Laser-, Füge- und Automatisierungstechnik, um modernen Anforderungen der Automobilbranche in der Massenfertigung sowie bei der Medizintechnik in der Kleinserie gerecht zu werden.   Laser Additive Manufacturing LAM has the potential to generate complex geometries. Through this weight reduction, functional integration and multi-variant production is possible. In combination with automation and innovative laser technology applicated in welding and cutting, this process can be used economically. With powderbed based laser additive manufacturing metal parts can be built up layer by layer. However selection of available metals is limited. In the project StaVari latest findings in material-, laser-, joining and automation technology are joint by qualified partners to meet modern automotive demands in mass production and medicine technology for small batch series.

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