scholarly journals Peningkatan Produksi Pengrajin Batu Bata Melalui Perbaikan Proses Pencetakan

2017 ◽  
Vol 4 (2) ◽  
pp. 107
Author(s):  
Abdul Kadir Muhammad ◽  
Muhammad Arsyad ◽  
A.M. Anzarih
Keyword(s):  
Production Capacity ◽  
Printing Process ◽  
Time Required ◽  
Printing Machine

The purpose of this study is to improve theproduction process of brick craftsmen. Brick production processconsists of four stages: printing, drying, burning, and cooling. Ofthe four stages, which will be completed in this research is theprocess of printing bricks. The printing process still uses simpleequipment that is a rectangular wooden beam with a size of 20cm x 10 cm x 5 cm. The printing process includes: preparation ofraw materials by hoeing the soil, making the dough by tramplingto the shape of a paste, printing using a printing tool. For thismethod, for 4 people craftsmen can print bricks as much as 2,000pieces / day (8 hours work / day). The number of bricks is idealfor once combustion of 40,000 pieces. For reach that amount ittakes 20 days. The method applied in improving the productionprocess of brick craftsmen is the application of brick machine.The operation of the brick printing machine requires 4 personswith their respective functions: 1 person to insert the soil into theprinting machine, 1 person to cut the brick bar, 1 person to movethe bricks from the printing machine, 1 person to bring thebricks to the drying place. Based on the result of the test, it isconcluded that by using the brick machine, the dough making iseasier and shorter, the production capacity increased to 6,780bricks / day, the time required for the production of 40,000 piecesof bricks is 6 days.

Rancang Bangun Alat Olahan Minyak Kelapa

2016 ◽  
Vol 10 (1) ◽  
pp. 70-77
Author(s):  
Jantri Sirait ◽  
Sulharman Sulharman
Keyword(s):  
Electric Motor ◽  
Performance Test ◽  
Production Capacity ◽  
Coconut Oil ◽  
Heating Time ◽  
Design Tool ◽  
Coconut Milk ◽  
Heating Process ◽  
And Performance ◽  
Time Required

Has done design tool is a tool of refined coconut oil coconut grater, squeezer coconut milk and coconut oil heating, with the aim to streamline the time of making coconut oil and coconut oil increase production capacity. The research method consists of several stages, among others; image creation tool, procurement of materials research, cutting the material - the material framework of tools and performance test tools. The parameters observed during the performance test tools is time grated coconut, coconut milk bleeder capacity, the capacity of the boiler and the heating time of coconut oil. The design tool consists of three parts, namely a tool shaved coconut, coconut milk wringer and coconut milk heating devices. Materials used for the framework of such tools include iron UNP 6 meters long, 7.5 cm wide, 4 mm thick, while the motor uses an electric motor 0.25 HP 1430 rpm and to dampen the rotation electric motor rotation used gearbox with a ratio of round 1 : 60. the results of the design ie the time required for coconut menyerut average of 297 seconds, coconut milk wringer capacity of 5 kg of processes and using gauze pads to filter coconut pulp, as well as the heating process takes ± 2 hours with a capacity of 80 kg , The benefits of coconut oil refined tools are stripping time or split brief coconut average - average 7 seconds and coconut shell can be used as craft materials, processes extortion coconut milk quickly so the production capacity increased and the stirring process coconut oil mechanically.ABSTRAKTelah dilakukan rancang bangun alat olahan minyak kelapa yaitu alat pemarut kelapa, pemeras santan kelapa dan pemanas minyak kelapa, dengan tujuan untuk mengefisiensikan waktu pembuatan minyak kelapa serta meningkatkan kapasitas produksi minyak kelapa. Metode penelitian terdiri dari beberapa tahapan antara lain; pembuatan gambar alat, pengadaan bahan-bahan penelitian, pemotongan bahan - bahan rangka alat dan uji unjuk kerja alat. Parameter yang diamati pada saat uji unjuk kerja alat adalah waktu parut kelapa, kapasitas pemeras santan kelapa, kapasitas tungku pemanas serta waktu pemanasan minyak kelapa. Rancangan alat terdiri dari tiga bagian yaitu alat penyerut kelapa, alat pemeras santan kelapa dan alat pemanas santan kelapa. Bahan yang dipergunakan untuk rangka alat tersebut  yaitu besi UNP panjang 6 meter, lebar 7,5 cm, tebal 4 mm, sedangkan untuk motor penggerak menggunakan motor listrik 0,25 HP 1430 rpm dan untuk meredam putaran putaran motor listrik dipergunakan gearbox  dengan perbandingan putaran 1 : 60. Hasil dari rancangan tersebut yaitu waktu yang dibutuhkan untuk menyerut kelapa rata-rata 297 detik, kapasitas alat pemeras santan kelapa 5 kg sekali proses dan menggunakan kain kassa untuk menyaring ampas kelapa, serta Proses pemanasan membutuhkan waktu ± 2 jam dengan kapasitas 80 kg. Adapun keunggulan alat olahan minyak kelapa ini adalah waktu pengupasan atau belah kelapa singkat rata – rata 7 detik dan tempurung kelapa dapat digunakan sebagai bahan kerajinan, proses pemerasan santan kelapa cepat sehingga kapasitas produksi meningkat dan proses pengadukan minyak kelapa secara mekanis. Kata kunci : penyerut, pemeras, pemanas,minyak kelapa,olahan minyak kelapa.

Optimalisasi Pekerjaan Pemindahan Tanah Pada Proyek Embung Begawan Kota Tarakan Dengan Model Antrian

2017 ◽  
Vol 1 (2) ◽  
pp. 75
Author(s):  
Budi Setiawan ◽  
Hermanto Hermanto
Keyword(s):  
Soil Removal ◽  
Production Capacity ◽  
Optimal Time ◽  
Dump Truck ◽  
Queuing Model ◽  
Soil Movement ◽  
Transportation Equipment ◽  
Model Method ◽  
Mechanical Devices ◽  
Time Required

The Embung Bengawan Project in Tarakan City has several jobs requiring heavy equipment including mechanical soil removal activities. Activity of mechanical soil movement is a series in work of loading and transportation equipment. In order to achieve optimal mechanical soil removal targets, it is necessary to know the performance of the machine during the mechanical soil removal process. The optimization of production is the way to obtain production that is in accordance with optimal conditions of mechanical devices. This paper discusses the optimization of dump truck queue time and the number of dump trucks. Performance calculation tool using the method of production capacity of the tool, and calculate the optimal queue using the Queue Model method. Calculation using queuing model method obtained by result of time required by 3 excavator unit and with combined amount of dump truck will give result of cost equal to Rp 48,097,711 / day, and dump truck waiting time in queue to 1 minute. Then the optimal time is obtained by operating 3 units of excavators with a cost difference of Rp 3,572,826 / day from the real condition of the field that operates 2 excavator units

scholarly journals OPTIMISASI KINERJA MESIN PENGOLAHAN TANDAN BUAH SEGAR MENGGUNAKAN METODE RCCP (STUDI KASUS PT. KARYA TANAH SUBUR)

2018 ◽  
Vol 3 (4) ◽  
Author(s):  
Abdul Malik Ali ◽  
Arie Saputra ◽  
Junianto Putra
Keyword(s):  
Capacity Planning ◽  
Production Capacity ◽  
Formal System ◽  
Screw Press ◽  
Palm Fruit ◽  
Standard Time ◽  
Planning And Control ◽  
Average Production ◽  
Oil Purification ◽  
Time Required

Successful planning and production controls require active capacity planning, in order to be able to meet the established master production schedules. Lack of capacity will lead to production failures, delays in delivery to customers, and loss of confidence in the formal system resulting in a decreased corporate reputation. Overcapacity will result in low resource utilities, increased costs, product prices become competitive, decreased profits. Standard time is a measure of completion of a production process for one unit of product with justified clearance. The standard time required to process 40 Ton bunches of palm fruit sterilizer is 94.70 minute/unit, for thresher machine 73,31 minutes/unit, for screw press machine 96,48 Minutes / unit, and oil purification machine 147,13 minute/unit. Efficiency is the ability of the machine to produce a product. The efficiency of sterilizer machine is 88.00%, for thresher machine is 88.00%, for screw press machine is 88.80%, and oil purification machine is 74.00%. Machine utility is the percentage of machine usage in units of time. The sterilizer machine utility is 81,33%, for thresher machine is 87,35%, for screw press machine is 86,88%, and oil purification machine is 83,18%. Capacity is the rate of output per unit time indicating that the facility theoretically has the ability to produce it. The sterilizer machine capacity is 81.33 ton/hour, for thresher bumper machine is 45,08 ton/hour, for screw press machine is 119,09 ton/hour, and oil purification machine is 79,49 ton/hour. The average production capacity of machine taken for two years is 27.61 ton/hour with machine capacity optimization level of 51,88 ton/hour.Keywords : Production Planning and Control, Standard Time, Capacity (RCCP).

Precision Measurement and Control of Synchronization Errors in a Contact-Type Printing Machine for Fine Pattern Printing and Overlay Improvement

2013 ◽  
Author(s):  
Dongwoo Kang ◽  
Taik-Min Lee ◽  
Youngman Choi ◽  
Seung-Hyun Lee ◽  
Dukkyun Yoon ◽  
...  
Keyword(s):  
Production Costs ◽  
Synchronization Error ◽  
Contact Printing ◽  
Printing Process ◽  
Synchronization Errors ◽  
Fine Pattern ◽  
Ink Transfer ◽  
And Control ◽  
Measurement And Control ◽  
Printing Machine

Next-generation patterning processes have been extensively studied recently, with a view to replacing the photo-lithographic process and to reducing production costs. For micron scale patterning, the printing process is one of major candidates. In particular, contact printing is more promising in view of the possibilities for mass production. In this process, the motion of the two printing contact surfaces should be synchronized perfectly to prevent slip and unwanted distortion in the surfaces and to make precise ink transfer between the surfaces. In this article, a force-based direct measurement method of the synchronization error is proposed, and the effect of synchronization error on the printing process is analyzed.

scholarly journals Automated Pay and Use Browsing and Printing Machine

2019 ◽  
Vol 8 (11S) ◽  
pp. 148-152
Keyword(s):  
Performance Monitoring ◽  
Educational Institutions ◽  
Raspberry Pi ◽  
Public Places ◽  
Printing Process ◽  
The Public ◽  
Monitoring Process ◽  
Multiple Unit ◽  
The Times ◽  
Printing Machine

The existing system function as a multiple unit like computer setup and printing unit is fixed at different location and an intermediate person will be there to do the printing process. The existing system faces some difficulties like structure is not compact, all the units are installed at a different location, Customer needs 24*7 service, but the service is not available in all the times. The service timing is limited up to the availability of the labor. The Automated pay and use browsing, and printing machine is a type of vending machine which performs 24*7 browsing and printing service. The system can be implemented in the public places, educational institutions etc. The setup works on the time-based control system based on the amount paid as the input for browsing and printing separately. The main controller is the Raspberry Pi which controls and monitors the complete browsing and printing process. The separate coin collector device is interfaced with it to collect the amount for browsing and printing service. A continuous monitoring is done through IoT which helps to monitor the machine 24*7 which provides data like number of printout taken, browsing time. This makes the performance monitoring process easy

Manufacturing of Biocompatible Implant Component Using Rapid Prototyping Technology

2011 ◽  
Vol 213 ◽  
pp. 25-30
Author(s):  
Yusri Yusof ◽  
Mohd Noor Hakim Samson
Keyword(s):  
3D Printing ◽  
Rapid Prototyping ◽  
Density Measurement ◽  
Hardness Test ◽  
Sintering Process ◽  
Binding Mechanism ◽  
Flexural Test ◽  
Cobalt Chromium ◽  
Printing Process ◽  
Printing Machine

The purpose of this research is to study the manufacturing of biocompatible implant component by using rapid prototyping technology, in particular of 3D printing process. The biocompatible material consist of 80% cobalt-chromium-HAP were prepared by mechanically blended with 10% maltodextrin and 10% polyvinyl alcohol as binding mechanism for 3D printing process. Test specimens were fabricated using experimental 3D printing machine followed by sintering process. The characteristic of the composites were studied using various techniques including Scanning Electron Microscope (SEM and EDS), hardness test, flexural test, porosity and density measurement. The results show that the biocompatible cobalt implant composite can be fabricated successfully using 3D printing process. Further investigation can be carried out on the samples to study the toxicity, chemical reaction and cell reaction for implant application.

scholarly journals OPTIMIZING THE ROLE OF INKING UNIT IN OFFSET PRINTING MACHINE

KREATOR ◽  
2021 ◽  
Vol 2 (2) ◽  
Author(s):  
Juliandri . ◽  
Anton Hadiwijaya ◽  
Yessy Yerta Situngkir
Keyword(s):  
Offset Printing ◽  
Printing Process ◽  
Maintenance Schedule ◽  
Potential Problems ◽  
Routine Procedures ◽  
Printing Machine ◽  
Standard Operations

In-depth observations have been made on the printing process using the Heidelberg Speedmaster CD 102 machine. In this process, the ink unit becomes the biggest concern because of its role in the quality of the printout. Observations are made directly in the field on routine procedures carried out and discuss events in the field to identify problems and determine actions. The results of the study indicate that there are several things that must be improved related to the routine maintenance schedule, the technical setup of the inking unit and identification of potential problems as a reference for improving standard operations in the field.Keywords—Inking unit, offset printing machine, speedmaster machine

scholarly journals USULAN PERBAIKAN KUALITAS PRODUKSI ALUMINIUM TUBE BEROCCA ORG (ORANGE) 15AU DENGAN ALAT BANTU STATISTIK SEVEN TOOLS (STUDI KASUS DI PT. XYZ)

2018 ◽  
Vol 19 (1) ◽  
pp. 49
Author(s):  
Denny Denny Denny Siregar ◽  
Kristin Samdamery
Keyword(s):  
Preventive Maintenance ◽  
Tolerance Limits ◽  
Pareto Chart ◽  
Printing Process ◽  
Aluminum Tube ◽  
Defect Type ◽  
Fishbone Diagram ◽  
Engine Components ◽  
Printing Ink ◽  
Printing Machine

The research about PT. XYZ which is one of the companies engaged in the field of packanging. The problem in this research is because of the increasing number of defect aluminum tube Berocca Org (Orange) 15 AU for the last four months that exceed the tolerance limits set by the company that is equal to 1.7% of the amount of production each month, therefore need improvement Quality products in the company. The objectives of this research are 1) to know the dominant defect type on Berocca Org (Orange) 15 AU product in finishing part 2) Find the root of the most important problem from the dominant defect type of Berocca Org (Orange) 15 AU 3) Recommend the improvement proposal to decrease Percentage defect on Berocca Org (Orange) 15 product material. The method used is to use tool of statistical seven tools that check sheet,pareto chart, p-chart and fishbone diagram. The results of the study were 1) Type of donation defect on Berocca Org (Orange) 15 AU product ie melet, stripes and eyes. 2) The root problem of the melet defect is that there is no routine time for maintenance and replacement per spring. The root of the most important problem of defect stripes is tired printing operators and printing operator's assistants lack the focus of stirring ink. Furthermore, the root of the most important problem of eye defect is the absence of clear and detailed SOP to check the printout. 3) Proposed improvements to reduce the percentage of defect is to perform maintenance (preventive maintenance) on a regular basis and scheduled to the machine and engine components for the duration of its life, to train new operators to operate the printing machine, controlling and adding alarms in the setting reads every A certain time for the operator's assistant to check and stir the printing ink,makin work instructions for controlling the printing process.

Desain dan Uji Teknis Alat Cetak Kerupuk Rengginang dalam Meningkatkan Kapasitas Produksi dan Mengefisiensikan Waktu Pencetakan

2016 ◽  
Vol 9 (1) ◽  
pp. 41-49
Author(s):  
Jantri Sirait
Keyword(s):  
Production Capacity ◽  
Printing Process ◽  
Display Devices ◽  
Diameter Hole ◽  
Length Width ◽  
Molding Tool ◽  
Printing Time

Has done the design and technical test printing equipment rengginang crackers. The goal is to increase production capacity and efficiency crackers rengginang printing time. The process of making crackers rengginang include; manufacture of seasoning, steaming/ cooking, printing, drying, frying, and packaging. Crackers rengginang first mold consisting of 1 hole mold with aluminum with a height of 20 mm with Ø 70 mm and of a PVC material with Ø 40 mm. The design of display devices designed rengginang crackers from teplon material with a length, width and height (350 x 230 x 9) mm diameter hole is Ø 40 mm and the number of holes 24 holes mold. Time crackers rengginang printing process using the mold 1 hole takes an average time of 8.2 seconds for the first mold rengginang. To print crackers 144 rengginang molds or a baking dish drying takes 19.68 minutes using 2 workers. By using a molding tool engineered takes 2.37 minutes to 24 prints rengginang. And to score as many as 144 prints crackers rengginang takes 14.22 minutes using labor 1.ABSTRAKTelah dilakukan desain dan uji teknis alat cetak kerupuk rengginang. Tujuannya adalah untuk meningkatkan kapasitas produksi kerupuk rengginang dan mengefisiensikan waktu pencetakan. Proses pembuatan kerupuk rengginang meliputi tahapan – tahapan yaitu pembuatan bumbu, pengukusan/pemasakan, pencetakan, pengeringan, penggorengan, dan kemasan. Cetakan kerupuk rengginang yang pertama terdiri dari 1 lubang cetakan dengan bahan alumunium dengan ukuran tinggi 20 mm dengan Ø 70 mm dan dari bahan paralon dengan Ø 40 mm. Rancangan alat pencetak kerupuk rengginang yang didesain dari bahan teplon dengan ukuran panjang, lebar dan tinggi (350 x 230 x 9) mm dengan diameter lubang adalah Ø 40 mm dan jumlah lubang cetakan sebayak 24 lubang. Waktu proses pencetakan kerupuk rengginang dengan menggunakan cetakan 1 lubang dibutuhkan waktu rata-rata 8,2 detik untuk 1 cetakan rengginang. Untuk mencetak kerupuk rengginang sebayak 144 cetakan atau satu loyang pengeringan dibutuhkan waktu 19,68 menit dengan menggunakan 2 orang tenaga kerja. Dengan menggunakan alat cetak yang direkayasa dibutuhkan waktu 2,37 menit untuk 24 cetakan rengginang. Dan untuk mencetak kerupuk rengginang sebanyak 144 cetakan dibutuhkan waktu 14,22 menit dengan menggunakan tenaga kerja 1 orang. Ukuran loyang pengeringan kerupuk rengginang adalah panjang, lebar dan tinggi (78, 76, 25) cm dengan kapasitas 144 cetakan kerupuk rengginang basah. Kata kunci : Alat cetak, kerupuk rengginang, efisiensi waktu cetak, kapasitas produksi

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