scholarly journals Effect of initial water flooding on the performance of polymer flooding for heavy oil production

Author(s):  
Clement Fabbri ◽  
Romain de-Loubens ◽  
Arne Skauge ◽  
Gerald Hamon ◽  
Marcel Bourgeois

In the domain of heavy to extra heavy oil production, viscous polymer may be injected after water injection (tertiary mode), or as an alternative (secondary mode) to improve the sweep efficiency and increase oil recovery. To prepare field implementation, nine polymer injection experiments in heavy oil have been performed at core scale, to assess key modelling parameters in both situations. Among this consistent set of experiments, two have been performed on reconstituted cylindrical sandpacks in field-like conditions, and seven on consolidated Bentheimer sandstone in laboratory conditions. All experiments target the same oil viscosity, between 2000 cP and 7000 cP, and the viscosity of Partially Hydrolyzed Polyacrylamide solutions (HPAM 3630) ranges from 60 cP to 80 cP. Water and polymer front propagation are studied using X-ray and tracer measurements. The new experimental results presented here for water flood and polymer flood experiments are compared with experiments described in previous papers. The effects of geometry, viscosity ratio, injection sequence on recoveries, and history match parameters are investigated. Relative permeabilities of the water flood experiment are in line with previous experiments in linear geometry. Initial water floods led to recoveries of 15–30% after one Pore Volume Injected (PVI), a variation influenced by boundary conditions, viscosity, and velocities. The secondary polymer flood in consolidated sandstone confirms less stable displacement than tertiary floods in same conditions. Comparison of secondary and tertiary polymer floods history matching parameters suggests two mechanisms. First, hysteresis effect during oil bank mobilization stabilizes the tertiary polymer front; secondly, the propagation of polymer at higher oil saturation leads to lower adsorption during secondary experiment, generating a lower Residual Resistance Factor (RRF), close to unity. Finally, this paper discusses the use of the relative permeabilities and polymer properties estimated using Darcy equation for field simulation, depending on water distribution at polymer injection start-up.

2021 ◽  
Author(s):  
Ali Reham Al-Jabri ◽  
Rouhollah Farajzadeh ◽  
Abdullah Alkindi ◽  
Rifaat Al-Mjeni ◽  
David Rousseau ◽  
...  

Abstract Heavy oil reservoirs remain challenging for surfactant-based EOR. In particular, selecting fine-tuned and cost effective chemical formulations requires extensive laboratory work and a solid methodology. This paper reports a laboratory feasibility study, aiming at designing a surfactant-polymer pilot for a heavy oil field with an oil viscosity of ~500cP in the South of Sultanate of Oman, where polymer flooding has already been successfully trialed. A major driver was to design a simple chemical EOR method, to minimize the risk of operational issues (e.g. scaling) and ensure smooth logistics on the field. To that end, a dedicated alkaline-free and solvent-free surfactant polymer (SP) formulation has been designed, with its sole three components, polymer, surfactant and co-surfactant, being readily available industrial chemicals. This part of the work has been reported in a previous paper. A comprehensive set of oil recovery coreflood tests has then been carried out with two objectives: validate the intrinsic performances of the SP formulation in terms of residual oil mobilization and establish an optimal injection strategy to maximize oil recovery with minimal surfactant dosage. The 10 coreflood tests performed involved: Bentheimer sandstone, for baseline assessments on large plugs with minimized experimental uncertainties; homogeneous artificial sand and clays granular packs built to have representative mineralogical composition, for tuning of the injection parameters; native reservoir rock plugs, unstacked in order to avoid any bias, to validate the injection strategy in fully representative conditions. All surfactant injections were performed after long polymer injections, to mimic the operational conditions in the field. Under injection of "infinite" slugs of the SP formulation, all tests have led to tertiary recoveries of more than 88% of the remaining oil after waterflood with final oil saturations of less than 5%. When short slugs of SP formulation were injected, tertiary recoveries were larger than 70% ROIP with final oil saturations less than 10%. The final optimized test on a reservoir rock plug, which was selected after an extensive review of the petrophysical and mineralogical properties of the available reservoir cores, led to a tertiary recovery of 90% ROIP with a final oil saturation of 2%, after injection of 0.35 PV of SP formulation at 6 g/L total surfactant concentration, with surfactant losses of 0.14 mg-surfactant/g(rock). Further optimization will allow accelerating oil bank arrival and reducing the large PV of chase polymer needed to mobilize the liberated oil. An additional part of the work consisted in generating the parameters needed for reservoir scale simulation. This required dedicated laboratory assays and history matching simulations of which the results are presented and discussed. These outcomes validate, at lab scale, the feasibility of a surfactant polymer process for the heavy oil field investigated. As there has been no published field test of SP injection in heavy oil, this work may also open the way to a new range of field applications.


2021 ◽  
Author(s):  
Jasmine Shivani Medina ◽  
Iomi Dhanielle Medina ◽  
Gao Zhang

Abstract The phenomenon of higher than expected production rates and recovery factors in heavy oil reservoirs captured the term "foamy oil," by researchers. This is mainly due to the bubble filled chocolate mousse appearance found at wellheads where this phenomenon occurs. Foamy oil flow is barely understood up to this day. Understanding why this unusual occurrence exists can aid in the transfer of principles to low recovery heavy oil reservoirs globally. This study focused mainly on how varying the viscosity and temperature via pressure depletion lab tests affected the performance of foamy oil production. Six different lab-scaled experiments were conducted, four with varying temperatures and two with varying viscosities. All experiments were conducted using lab-scaled sand pack pressure depletion tests with the same initial gas oil ratio (GOR). The first series of experiments with varying temperatures showed that the oil recovery was inversely proportional to elevated temperatures, however there was a directly proportional relationship between gas recovery and elevation in temperature. A unique observation was also made, during late-stage production, foamy oil recovery reappeared with temperatures in the 45-55°C range. With respect to the viscosities, a non-linear relationship existed, however there was an optimal region in which the live-oil viscosity and foamy oil production seem to be harmonious.


2018 ◽  
Vol 38 ◽  
pp. 01054
Author(s):  
Guan Wang ◽  
Rui Wang ◽  
Yaxiu Fu ◽  
Lisha Duan ◽  
Xizhi Yuan ◽  
...  

Mengulin sandstone reservoir in Huabei oilfield is low- temperature heavy oil reservoir. Recently, it is at later stage of waterflooding development. The producing degree of water flooding is poor, and it is difficult to keep yield stable. To improve oilfield development effect, according to the characteristics of reservoir geology, microbial enhanced oil recovery to improve oil displacement efficiency is researched. 2 microbial strains suitable for the reservoir conditions were screened indoor. The growth characteristics of strains, compatibility and function mechanism with crude oil were studied. Results show that the screened strains have very strong ability to utilize petroleum hydrocarbon to grow and metabolize, can achieve the purpose of reducing oil viscosity, and can also produce biological molecules with high surface activity to reduce the oil-water interfacial tension. 9 oil wells had been chosen to carry on the pilot test of microbial stimulation, of which 7 wells became effective with better experiment results. The measures effective rate is 77.8%, the increased oil is 1,093.5 tons and the valid is up to 190 days.


Author(s):  
Liguo Zhong ◽  
Cheng Wang ◽  
Yigang Liu ◽  
Wei Zhang ◽  
Xiaodong Han ◽  
...  

AbstractA modular multiple thermal fluid generator is introduced to enhance heavy oil production, which consists of water treatment system, fuel injection system, air compressor, central burning and heat exchanging system, and measuring and controlling system. All the components are mounted in three separated light shelters, which are easy to be lifted and installed, especially on the offshore production platform. It could be operated under 350 ℃ and 20 MPa, and the temperature and GWR (ratio of the volume of gas to the equivalent water volume of steam under standard conditions) could be adjusted by the water injection rate under the given heating capability of the central burning chamber. The temperature of the generated fluid is usually 200–300 ℃ with GWR of 200–300 m3/m3. Compared to conventional steam generator, such compact multiple thermal fluid generator is easy to be installed on the offshore oil production platform, and the generated multiple thermal fluid is potential to enhance heavy oil production in mechanisms of reducing heavy oil viscosity by both heating and injected gas, enlarging the heating reservoir chamber, and pressure by injected gas. In the past 10 years, the multiple thermal fluid generator has been applied to more than 40 wells in Bohai Offshore Oilfield and Xinjiang Oilfield in cyclic multiple thermal fluid stimulation (CMTFS in short) process. As a result, the multiple thermal fluid generators were operated soundly, and the heavy oil production of these wells was enhanced remarkably. (The oil production rate was 2–3 times more than cold production.)


SPE Journal ◽  
2016 ◽  
Vol 21 (01) ◽  
pp. 74-86 ◽  
Author(s):  
M.. Tagavifar ◽  
R.. Fortenberry ◽  
E.. de Rouffignac ◽  
K.. Sepehrnoori ◽  
G. A. Pope

Summary A hybrid process is developed and optimized for heavy-oil recovery that combines moderate reservoir heating and chemical enhanced oil recovery in the form of alkali/cosolvent/polymer flood. The process is simulated by use of a model derived from existing laboratory and pilot data of a 5,000-cp heavy-oil field. It is found that hot waterflooding is efficient in heating the reservoir only when high early injectivity is achievable. This may not be the case if incipient fluid injectivity is low and/or long, continuous, horizontal shale baffles are present. To remedy the former, an electrical-preheating period is devised, whereas switching to a horizontal flood could overcome the latter. Once the reservoir temperature is raised sufficiently, a moderately unstable alkali/cosolvent/polymer flood is capable of mobilizing and displacing oil. A best combined strategy for efficient reservoir heating, high oil recovery, and cost effectiveness is found to involve reducing the oil viscosity to values of approximately 300–500 cp and combining a degree of mobility control and low interfacial tension as recovery mechanisms.


2021 ◽  
Author(s):  
Delamaide Eric

Abstract Polymer has been injected continuously since 2005-06 in the Pelican Lake field in Canada, starting with a pilot rapidly followed by an expansion. At some point, 900 horizontal wells were injecting 300,000 bbl/d of polymer solution and oil production related to polymer injection reached 65,000 bopd. As a result, the Pelican Lake polymer flood is the largest polymer flood in heavy oil in the world and the largest polymer flood using horizontal wells. Although some papers have already been devoted to the initial polymer flood pilots, very little has been published on the expansion of the polymer flood and this is what this paper will focus on. The paper will describe the various phases of the polymer flood expansion and their respective performances as well as discuss the specific challenges in the field including strong variations in oil viscosity (from 800 to over 10,000 cp), how irregular legacy well patterns were dealt with, and how primary, secondary and tertiary polymer injection compare. It will also show the performances of polymer injection in combination with multi-lateral wells and touch upon the surface issues including the facilities. The availability of field and production data (which are public in Canada) combined with the variability in the field properties provide us with a wealth of data to better understand the performances of polymer flooding in heavy oil. This case study will benefit engineers and companies that are interested in polymer flood, in particular in heavy oil. The paper will be a significant addition to the literature where few large scale chemical EOR expansions are described.


2021 ◽  
Author(s):  
Xindan Wang ◽  
Cody Keith ◽  
Yin Zhang ◽  
Abhijit Dandekar ◽  
Samson Ning ◽  
...  

Abstract The first-ever polymer flood pilot to enhance heavy oil recovery on Alaska North Slope (ANS) is ongoing. After more than 2.5 years of polymer injection, significant benefit has been observed from the decrease in water cut from 65% to less than 15% in the project producers. The primary objective of this study is to develop a robust history-matched reservoir simulation model capable of predicting future polymer flood performance. In this work, the reservoir simulation model has been developed based on the geological model and available reservoir and fluid data. In particular, four high transmissibility strips were introduced to connect the injector-producer well pairs, simulating short-circuiting flow behavior that can be explained by viscous fingering and reproducing the water cut history. The strip transmissibilities were manually tuned to improve the history matching results during the waterflooding and polymer flooding periods, respectively. It has been found that higher strip transmissibilities match the sharp water cut increase very well in the waterflooding period. Then the strip transmissibilities need to be reduced with time to match the significant water cut reduction. The viscous fingering effect in the reservoir during waterflooding and the restoration of injection conformance during polymer flooding have been effectively represented. Based on the validated simulation model, numerical simulation tests have been conducted to investigate the oil recovery performance under different development strategies, with consideration for sensitivity to polymer parameter uncertainties. The oil recovery factor with polymer flooding can reach about 39% in 30 years, twice as much as forecasted with continued waterflooding. Besides, the updated reservoir model has been successfully employed to forecast polymer utilization, a valuable parameter to evaluate the pilot test’s economic efficiency. All the investigated development strategies indicate polymer utilization lower than 3.5 lbs/bbl in 30 years, which is economically attractive.


2015 ◽  
Vol 18 (02) ◽  
pp. 236-249 ◽  
Author(s):  
Markus Zechner ◽  
Torsten Clemens ◽  
Ajay Suri ◽  
Mukul M. Sharma

Summary Polymer flooding leads to enhanced oil recovery by accelerating oil production and improving sweep efficiency. However, because of the higher viscosity, the injectivity of polymer solutions is of some concern and is important to understand to predict incremental oil recoveries. Achieving high polymer-injection rates is required to increase oil-production rates. In the field test performed in the Matzen field (Austria), polyacrylamide polymers were injected for the past 2 years. Coreflood experiments with these polymers showed a significant increase in apparent viscosity because of the viscoelastic properties of the polymer solutions. Also, severe degradation of the polymer solution at high flow velocities was detected. In addition to coreflood experiments, flow experiments through fractures were performed. In these experiments, shear thinning and limited degradation of the polymer solution were observed and quantified. Detailed polymer-injection simulations were conducted that included complex polymer rheology in the fractures and the matrix. The reservoir stress changes and their effects on the fractures were also taken into account as a result of cold-polymer injection. The results of the simulations matched the field data both for waterfloods and polymer-test floods. The simulations revealed two distinct phases during the injection of the polyacrylamide-polymer solution: Injection under matrix conditions in an early phase resulting in severe degradation of the polymers Injection under fracturing conditions after the formation parting pressure is reached, leading to limited degradation of the polymers The calibrated model was used to investigate the impact of polymer rheology and particle plugging on injectivity and fracture growth. The results of the field test and the simulations indicate that screening of fields for polyacrylamide-polymer projects needs to include geomechanical properties of the reservoir sand and cap/base rock in addition to the conventional parameters used in screening such as oil viscosity, water salinity, reservoir temperature, and reservoir permeability.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Xianhong Tan ◽  
Wei Zheng ◽  
Taichao Wang ◽  
Guojin Zhu ◽  
Xiaofei Sun ◽  
...  

The supercritical multithermal fluids (SCMTF) were developed for deep offshore heavy oil reservoirs. However, its EOR mechanisms are still unclear, and its numerical simulation method is deficient. In this study, a series of sandpack flooding experiments were first performed to investigate the viability of SCMTF flooding. Then, a novel numerical model for SCMTF flooding was developed based on the experimental results to characterize the flooding processes and to study the effects of injection parameters on oil recovery on a lab scale. Finally, the performance of SCMTF flooding in a practical deep offshore oil field was evaluated through simulation. The experiment results show that the SCMTF flooding gave the highest oil recovery of 80.89%, which was 29.60% higher than that of the steam flooding and 11.09% higher than that of SCW flooding. The history matching process illustrated that the average errors of 3.24% in oil recovery and of 4.33% in pressure difference confirm that the developed numerical model can precisely simulate the dynamic of SCMTF flooding. Increases in temperature, pressure, and the mole ratio of scN2 and scCO2 mixture to SCW benefit the heavy oil production. However, too much increase in temperature resulted in formation damage. In addition, an excess of scN2 and scCO2 contributed to an early SCMTF breakthrough. The field-scale simulation indicated that compared to steam flooding, the SCMTF flooding increased cumulative oil production by 27122 m3 due to higher reservoir temperature, expanded heating area, and lower oil viscosity, suggesting that the SCMTF flooding is feasible in enhancing offshore heavy oil recovery.


2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Juan Li ◽  
Mei Han ◽  
Xiuting Han

In order to promote heavy oil recovery and solve the conventional plunger pump problems, which include wear, large leakage, and a stuck pump in the process of heavy oil production, this paper reports on the research and development of a new pump, and promotes its application in heavy oil recovery. With the use of the new pump, an advanced level of no leakage in a deep well with heavy oil is achieved and it is shown that the pump remarkably improves the pump volumetric efficiency.


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