Simulation of Polymer Injection Under Fracturing Conditions—An Injectivity Pilot in the Matzen Field, Austria

2015 ◽  
Vol 18 (02) ◽  
pp. 236-249 ◽  
Author(s):  
Markus Zechner ◽  
Torsten Clemens ◽  
Ajay Suri ◽  
Mukul M. Sharma

Summary Polymer flooding leads to enhanced oil recovery by accelerating oil production and improving sweep efficiency. However, because of the higher viscosity, the injectivity of polymer solutions is of some concern and is important to understand to predict incremental oil recoveries. Achieving high polymer-injection rates is required to increase oil-production rates. In the field test performed in the Matzen field (Austria), polyacrylamide polymers were injected for the past 2 years. Coreflood experiments with these polymers showed a significant increase in apparent viscosity because of the viscoelastic properties of the polymer solutions. Also, severe degradation of the polymer solution at high flow velocities was detected. In addition to coreflood experiments, flow experiments through fractures were performed. In these experiments, shear thinning and limited degradation of the polymer solution were observed and quantified. Detailed polymer-injection simulations were conducted that included complex polymer rheology in the fractures and the matrix. The reservoir stress changes and their effects on the fractures were also taken into account as a result of cold-polymer injection. The results of the simulations matched the field data both for waterfloods and polymer-test floods. The simulations revealed two distinct phases during the injection of the polyacrylamide-polymer solution: Injection under matrix conditions in an early phase resulting in severe degradation of the polymers Injection under fracturing conditions after the formation parting pressure is reached, leading to limited degradation of the polymers The calibrated model was used to investigate the impact of polymer rheology and particle plugging on injectivity and fracture growth. The results of the field test and the simulations indicate that screening of fields for polyacrylamide-polymer projects needs to include geomechanical properties of the reservoir sand and cap/base rock in addition to the conventional parameters used in screening such as oil viscosity, water salinity, reservoir temperature, and reservoir permeability.

Author(s):  
Clement Fabbri ◽  
Romain de-Loubens ◽  
Arne Skauge ◽  
Gerald Hamon ◽  
Marcel Bourgeois

In the domain of heavy to extra heavy oil production, viscous polymer may be injected after water injection (tertiary mode), or as an alternative (secondary mode) to improve the sweep efficiency and increase oil recovery. To prepare field implementation, nine polymer injection experiments in heavy oil have been performed at core scale, to assess key modelling parameters in both situations. Among this consistent set of experiments, two have been performed on reconstituted cylindrical sandpacks in field-like conditions, and seven on consolidated Bentheimer sandstone in laboratory conditions. All experiments target the same oil viscosity, between 2000 cP and 7000 cP, and the viscosity of Partially Hydrolyzed Polyacrylamide solutions (HPAM 3630) ranges from 60 cP to 80 cP. Water and polymer front propagation are studied using X-ray and tracer measurements. The new experimental results presented here for water flood and polymer flood experiments are compared with experiments described in previous papers. The effects of geometry, viscosity ratio, injection sequence on recoveries, and history match parameters are investigated. Relative permeabilities of the water flood experiment are in line with previous experiments in linear geometry. Initial water floods led to recoveries of 15–30% after one Pore Volume Injected (PVI), a variation influenced by boundary conditions, viscosity, and velocities. The secondary polymer flood in consolidated sandstone confirms less stable displacement than tertiary floods in same conditions. Comparison of secondary and tertiary polymer floods history matching parameters suggests two mechanisms. First, hysteresis effect during oil bank mobilization stabilizes the tertiary polymer front; secondly, the propagation of polymer at higher oil saturation leads to lower adsorption during secondary experiment, generating a lower Residual Resistance Factor (RRF), close to unity. Finally, this paper discusses the use of the relative permeabilities and polymer properties estimated using Darcy equation for field simulation, depending on water distribution at polymer injection start-up.


Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 319 ◽  
Author(s):  
Bin Huang ◽  
Xiaohui Li ◽  
Cheng Fu ◽  
Ying Wang ◽  
Haoran Cheng

Previous studies showed the difficulty during polymer flooding and the low producing degree for the low permeability layer. To solve the problem, Daqing, the first oil company, puts forward the polymer-separate-layer-injection-technology which separates mass and pressure in a single pipe. This technology mainly increases the control range of injection pressure of fluid by using the annular de-pressure tool, and reasonably distributes the molecular weight of the polymer injected into the thin and poor layers through the shearing of the different-medium-injection-tools. This occurs, in order to take advantage of the shearing thinning property of polymer solution and avoid the energy loss caused by the turbulent flow of polymer solution due to excessive injection rate in different injection tools. Combining rheological property of polymer and local perturbation theory, a rheological model of polymer solution in different-medium-injection-tools is derived and the maximum injection velocity is determined. The ranges of polymer viscosity in different injection tools are mainly determined by the structures of the different injection tools. However, the value of polymer viscosity is mainly determined by the concentration of polymer solution. So, the relation between the molecular weight of polymer and the permeability of layers should be firstly determined, and then the structural parameter combination of the different-medium-injection-tool should be optimized. The results of the study are important for regulating polymer injection parameters in the oilfield which enhances the oil recovery with reduced the cost.


2014 ◽  
Vol 17 (03) ◽  
pp. 304-313 ◽  
Author(s):  
A.M.. M. Shehata ◽  
M.B.. B. Alotaibi ◽  
H.A.. A. Nasr-El-Din

Summary Waterflooding has been used for decades as a secondary oil-recovery mode to support oil-reservoir pressure and to drive oil into producing wells. Recently, the tuning of the salinity of the injected water in sandstone reservoirs was used to enhance oil recovery at different injection modes. Several possible low-salinity-waterflooding mechanisms in sandstone formations were studied. Also, modified seawater was tested in chalk reservoirs as a tertiary recovery mode and consequently reduced the residual oil saturation (ROS). In carbonate formations, the effect of the ionic strength of the injected brine on oil recovery has remained questionable. In this paper, coreflood studies were conducted on Indiana limestone rock samples at 195°F. The main objective of this study was to investigate the impact of the salinity of the injected brine on the oil recovery during secondary and tertiary recovery modes. Various brines were tested including deionized water, shallow-aquifer water, seawater, and as diluted seawater. Also, ions (Na+, Ca2+, Mg2+, and SO42−) were particularly excluded from seawater to determine their individual impact on fluid/rock interactions and hence on oil recovery. Oil recovery, pressure drop across the core, and core-effluent samples were analyzed for each coreflood experiment. The oil recovery using seawater, as in the secondary recovery mode, was, on the average, 50% of original oil in place (OOIP). A sudden change in the salinity of the injected brine from seawater in the secondary recovery mode to deionized water in the tertiary mode or vice versa had a significant effect on the oil-production performance. A solution of 20% diluted seawater did not reduce the ROS in the tertiary recovery mode after the injection of seawater as a secondary recovery mode for the Indiana limestone reservoir. On the other hand, 50% diluted seawater showed a slight change in the oil production after the injection of seawater and deionized water slugs. The Ca2+, Mg2+, and SO42− ions play a key role in oil mobilization in limestone rocks. Changing the ion composition of the injected brine between the different slugs of secondary and tertiary recovery modes showed a measurable increase in the oil production.


SPE Journal ◽  
2022 ◽  
pp. 1-18
Author(s):  
Marat Sagyndikov ◽  
Randall Seright ◽  
Sarkyt Kudaibergenov ◽  
Evgeni Ogay

Summary During a polymer flood, the field operator must be convinced that the large chemical investment is not compromised during polymer injection. Furthermore, injectivity associated with the viscous polymer solutions must not be reduced to where fluid throughput in the reservoir and oil production rates become uneconomic. Fractures with limited length and proper orientation have been theoretically argued to dramatically increase polymer injectivity and eliminate polymer mechanical degradation. This paper confirms these predictions through a combination of calculations, laboratory measurements, and field observations (including step-rate tests, pressure transient analysis, and analysis of fluid samples flowed back from injection wells and produced from offset production wells) associated with the Kalamkas oil field in Western Kazakhstan. A novel method was developed to collect samples of fluids that were back-produced from injection wells using the natural energy of a reservoir at the wellhead. This method included a special procedure and surface-equipment scheme to protect samples from oxidative degradation. Rheological measurements of back-produced polymer solutions revealed no polymer mechanical degradation for conditions at the Kalamkas oil field. An injection well pressure falloff test and a step-rate test confirmed that polymer injection occurred above the formation parting pressure. The open fracture area was high enough to ensure low flow velocity for the polymer solution (and consequently, the mechanical stability of the polymer). Compared to other laboratory and field procedures, this new method is quick, simple, cheap, and reliable. Tests also confirmed that contact with the formation rapidly depleted dissolved oxygen from the fluids—thereby promoting polymer chemical stability.


2021 ◽  
Author(s):  
Jasmine Shivani Medina ◽  
Iomi Dhanielle Medina ◽  
Gao Zhang

Abstract The phenomenon of higher than expected production rates and recovery factors in heavy oil reservoirs captured the term "foamy oil," by researchers. This is mainly due to the bubble filled chocolate mousse appearance found at wellheads where this phenomenon occurs. Foamy oil flow is barely understood up to this day. Understanding why this unusual occurrence exists can aid in the transfer of principles to low recovery heavy oil reservoirs globally. This study focused mainly on how varying the viscosity and temperature via pressure depletion lab tests affected the performance of foamy oil production. Six different lab-scaled experiments were conducted, four with varying temperatures and two with varying viscosities. All experiments were conducted using lab-scaled sand pack pressure depletion tests with the same initial gas oil ratio (GOR). The first series of experiments with varying temperatures showed that the oil recovery was inversely proportional to elevated temperatures, however there was a directly proportional relationship between gas recovery and elevation in temperature. A unique observation was also made, during late-stage production, foamy oil recovery reappeared with temperatures in the 45-55°C range. With respect to the viscosities, a non-linear relationship existed, however there was an optimal region in which the live-oil viscosity and foamy oil production seem to be harmonious.


Author(s):  
Liguo Zhong ◽  
Cheng Wang ◽  
Yigang Liu ◽  
Wei Zhang ◽  
Xiaodong Han ◽  
...  

AbstractA modular multiple thermal fluid generator is introduced to enhance heavy oil production, which consists of water treatment system, fuel injection system, air compressor, central burning and heat exchanging system, and measuring and controlling system. All the components are mounted in three separated light shelters, which are easy to be lifted and installed, especially on the offshore production platform. It could be operated under 350 ℃ and 20 MPa, and the temperature and GWR (ratio of the volume of gas to the equivalent water volume of steam under standard conditions) could be adjusted by the water injection rate under the given heating capability of the central burning chamber. The temperature of the generated fluid is usually 200–300 ℃ with GWR of 200–300 m3/m3. Compared to conventional steam generator, such compact multiple thermal fluid generator is easy to be installed on the offshore oil production platform, and the generated multiple thermal fluid is potential to enhance heavy oil production in mechanisms of reducing heavy oil viscosity by both heating and injected gas, enlarging the heating reservoir chamber, and pressure by injected gas. In the past 10 years, the multiple thermal fluid generator has been applied to more than 40 wells in Bohai Offshore Oilfield and Xinjiang Oilfield in cyclic multiple thermal fluid stimulation (CMTFS in short) process. As a result, the multiple thermal fluid generators were operated soundly, and the heavy oil production of these wells was enhanced remarkably. (The oil production rate was 2–3 times more than cold production.)


2021 ◽  
Author(s):  
Bogdan-George Davidescu ◽  
Mathias Bayerl ◽  
Christoph Puls ◽  
Torsten Clemens

Abstract Enhanced Oil Recovery pilot testing aims at reducing uncertainty ranges for parameters and determining operating conditions which improve the economics of full-field deployment. In the 8.TH and 9.TH reservoirs of the Matzen field, different well configurations were tested, vertical versus horizontal injection and production wells. The use of vertical or horizontal wells depends on costs and reservoir performance which is challenging to assess. Water cut, polymer back-production and pressures are used to understand reservoir behaviour and incremental oil production, however, these data do not reveal insights about changes in reservoir connectivity owing to polymer injection. Here, we used consecutive tracer tests prior and during polymer injection as well as water composition to elucidate the impact of various well configurations on sweep efficiency improvements. The results show that vertical well configuration for polymer injection and production leads to substantial acceleration along flow paths but less swept volume. Polymer injection does not only change the flow paths as can be seen from the different allocation factors before and after polymer injection but also the connected flow paths as indicated by a change in the skewness of the breakthrough tracer curves. For horizontal wells, the data shows that in addition to acceleration, the connected pore volume after polymer injection is substantially increased. This indicates that the sweep efficiency is improved for horizontal well configurations after polymer injection. The methodology leads to a quantitative assessment of the reservoir effects using different well configurations. These effects depend on the reservoir architecture impacting the changes in sweep efficiency by polymer injection. Consecutive tracer tests are an important source of information to determine which well configuration to be used in full-field implementation of polymer Enhanced Oil Recovery.


2018 ◽  
Author(s):  
Bartek Vik ◽  
Abduljelil Kedir ◽  
Vegard Kippe ◽  
Kristian Sandengen ◽  
Tormod Skauge ◽  
...  

1975 ◽  
Vol 15 (04) ◽  
pp. 338-346 ◽  
Author(s):  
M.T. Szabo

Abstract Numerous polymer floods were performed in unconsolidated sand packs using a C14-tagged, cross-linked, partially hydrolyzed ployacrylamide, and the data are compared with brine-flood performance in the same sands. performance in the same sands. The amount of "polymer oil" was linearly proportional to polymer concentration up to a proportional to polymer concentration up to a limiting value. The upper limit of polymer concentration yielding additional polymer oil was considerably higher for a high-permeability sand than for a low-permeability sand. It is shown that a minimum polymer concentration exists, below which no appreciable polymer oil can be produced in high-permeability sands. The effect of polymer slug size on oil recovery is shown for various polymer concentrations, and the results from these tests are used to determine the optimum slug size and polymer concentration for different sands. The effect of salinity was studied by using brine and tap water during polymer floods under similar conditions. Decreased salinity resulted in improved oil recovery at low, polymer concentrations, but it had little effect at higher polymer concentrations. Polymer injection that was started at an advanced stage of brine flood also improved the oil recovery in single-layered sand packs. Experimental data are presented showing the effect of polymer concentration and salinity on polymer-flood performance in stratified reservoir polymer-flood performance in stratified reservoir models. Polymer concentrations in the produced water were measured by analyzing the radioactivity of effluent samples, and the amounts of retained polymer in the stratified models are given for each polymer in the stratified models are given for each experiment. Introduction In the early 1960's, a new technique using dilute polymer solutions to increase oil recovery was polymer solutions to increase oil recovery was introduced in secondary oil-recovery operations. Since then, this new technique has attained wide-spread commercial application. The success and the complexity of this new technology has induced many authors to investigate many aspects of this flooding technique. Laboratory and field studies, along with numerical simulation of polymer flooding, clearly demonstrated that polymer additives increase oil recovery. polymer additives increase oil recovery. Some of the laboratory results have shown that applying polymers in waterflooding reduces the residual oil saturation through an improvement in microscopic sweep efficiency. Other laboratory studies have shown that applying polymer solutions improves the sweep efficiency in polymer solutions improves the sweep efficiency in heterogeneous systems. Numerical simulation of polymer flooding, and a summary of 56 field applications, clearly showed that polymer injection initiated at an early stage of waterflooding is more efficient than when initiated at an advanced stage. Although much useful information has been presented, the experimental conditions were so presented, the experimental conditions were so variable that difficulties arose in correlating the numerical data. So, despite this good data, a systematic laboratory study of the factors influencing the performance of polymer flooding was still lacking in the literature. The purpose of this study was to investigate the effect of polymer concentration, polymer slug size, salinity in the polymer bank, initial water saturation, and permeability on the performance of polymer floods. The role of oil viscosity did not constitute a subject of this investigation. However, some of the data indicated that the applied polymer resulted in added recovery when displacing more viscous oil. The linear polymer-flood tests were coupled with tests in stratified systems, consisting of the same sand materials used in linear flood tests. Thus, it was possible to differentiate between the role of polymer in mobility control behind the flood front in each layer and its role in mobility control in the entire stratified system through improvement in vertical sweep efficiency. A radioactive, C14-tagged hydrolyzed polyacrylamide was used in all oil-recovery tests. polyacrylamide was used in all oil-recovery tests. SPEJ P. 338


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