Model for the prediction of heat transfer coefficients in the leading edge region of film cooled turbine blades

1998 ◽  
Author(s):  
Heinz-Peter Schiffer ◽  
Stefan Biba
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
Leading Edge ◽  
Edge Region ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

scholarly journals Verification of Thermal Models of Internally Cooled Gas Turbine Blades

2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Igor Shevchenko ◽  
Nikolay Rogalev ◽  
Andrey Rogalev ◽  
Andrey Vegera ◽  
Nikolay Bychkov
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Heat Removal ◽  
Leading Edge ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Transfer Coefficients ◽  
Single Experiment ◽  
Heat Transfer Coefficients

Numerical simulation of temperature field of cooled turbine blades is a required element of gas turbine engine design process. The verification is usually performed on the basis of results of test of full-size blade prototype on a gas-dynamic test bench. A method of calorimetric measurement in a molten metal thermostat for verification of a thermal model of cooled blade is proposed in this paper. The method allows obtaining local values of heat flux in each point of blade surface within a single experiment. The error of determination of local heat transfer coefficients using this method does not exceed 8% for blades with radial channels. An important feature of the method is that the heat load remains unchanged during the experiment and the blade outer surface temperature equals zinc melting point. The verification of thermal-hydraulic model of high-pressure turbine blade with cooling allowing asymmetrical heat removal from pressure and suction sides was carried out using the developed method. An analysis of heat transfer coefficients confirmed the high level of heat transfer in the leading edge, whose value is comparable with jet impingement heat transfer. The maximum of the heat transfer coefficients is shifted from the critical point of the leading edge to the pressure side.

Measurements of Heat Transfer Coefficients and Friction Factors in Rib-Roughened Channels Simulating Leading-Edge Cavities of a Modern Turbine Blade

1995 ◽  
Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
Angle Of Attack ◽  
Leading Edge ◽  
Transfer Coefficients ◽  
Cross Sectional ◽  
Heat Transfer Coefficients ◽  
Friction Factors ◽  
Mainstream Flow ◽  
Edge Temperature

Leading edge cooling cavities in modern gas turbine blades play an important role in maintaining the leading edge temperature at levels consistent with airfoil design life. These cavities often have a complex cross-sectional shape to be compatible with the external contour of the blade at the leading edge. A survey of many existing geometries show that, for analytical as well as experimental analyses, such cavities can be simplified in shape by a four-sided polygon with one curved side similar to the leading edge curvature, a rectangle with one semi-circular side (often the smaller side) or a trapezoid, the smaller base of which is replaced by a semicircle. Furthermore, to enhance the heat transfer coefficient in these cavities, they are mostly roughened on three sides with ribs of different geometries. Experimental data on friction factors and heat transfer coefficients in such cavities are rare if not nonexistent. A liquid crystal technique was used in this experimental investigation to measure heat transfer coefficients in six test sections representing the leading-edge cooling cavities. Straight as well as tapered ribs were configured on the two opposite sidewalls in a staggered arrangement with angles of attack to the mainstream flow, α, of 60° and 90°. The ribs on the curved surface were of constant cross section with an angle of attack 90° to the flow. Heat transfer measurements were performed on the straight sidewalls as well as on the round surface adjacent to the blade leading edge. Effects such as rib angle of attack to the mainstream flow and constant versus tapered rib cross-sectional areas were also investigated. Nusselt numbers, friction factors and thermal performances are reported for nine rib geometries in six test sections.

Leading Edge Impingement With Racetrack Shaped Jets and Varying Inlet Supply Conditions

2013 ◽  
Author(s):  
C. Neil Jordan ◽  
Cassius A. Elston ◽  
Lesley M. Wright ◽  
Daniel C. Crites
Keyword(s):  
Heat Transfer ◽  
Test Section ◽  
Turbine Blades ◽  
Leading Edge ◽  
Target Surface ◽  
Reynolds Numbers ◽  
Impinging Jets ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Crossflow Velocity

Impinging jets are often employed within the leading edge of turbine blades and vanes to combat the tremendous heat loads incurred as the hot exhaust gases stagnate along the exterior of the airfoil. Relative to traditional cylindrical jets, racetrack shaped impinging jets have been shown to produce favorable cooling characteristics within the turbine airfoil. This investigation experimentally and numerically quantifies the cooling characteristics associated with a row of racetrack shaped jets impinging on a concave, cylindrical surface. Detailed Nusselt number distributions are obtained using both a transient liquid crystal technique and commercially available CFD software (Star CCM+ from CD-Adapco). Three geometrical jet inlet and exit conditions are experimentally investigated: a square edge, a partially filleted edge (r/dH,Jet = 0.25), and a fully filleted edge (r/dH,Jet = 0.667). Additionally, to investigate the effect of high crossflow velocities at the inlet of the jet, a portion of the flow supplied to the test apparatus radially bypasses the impingement section. Thus, the mass flow rate into the test section is varied to achieve the desired inlet crossflow conditions and jet Reynolds numbers. As a result, jet Reynolds numbers (ReJet) of 11500 and 23000 are investigated at supply duct Reynolds numbers (ReDuct) of 20000 and 30000. The results are compared to baseline cases where no mass bypasses the test section. Additionally, the relative jet – to – jet spacing (s/dH,Jet) is maintained at 8, the relative jet – to – target surface spacing (z/dH,Jet) is 4, the target surface curvature – to – jet hydraulic diameter (D/dH,Jet) is 5.33, and the relative thickness of the jet plate (t/dH,Jet) is 1.33. Measurements indicate that the addition of fillets at the edges of the jet orifice and the introduction of significant crossflow velocity at the inlet of the jet can significantly degrade the cooling characteristics on the leading edge of the turbine blade. The magnitude of such degradation generally increases with increasing fillet size and inlet crossflow velocity. The V2F model is adequate for predicting the flow field and target surface heat transfer in the absence of inlet crossflow; however, it is believed the turbulence within the jet is overpredicted by the CFD leading to elevated heat transfer coefficients (compared to the experimental results).

Measurements of Heat Transfer Coefficients and Friction Factors in Rib-Roughened Channels Simulating Leading-Edge Cavities of a Modern Turbine Blade

1997 ◽  
Vol 119 (3) ◽  
pp. 601-609 ◽  
Author(s):  
M. E. Taslim ◽  
T. Li ◽  
S. D. Spring
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
Angle Of Attack ◽  
Leading Edge ◽  
Transfer Coefficients ◽  
Cross Sectional ◽  
Heat Transfer Coefficients ◽  
Friction Factors ◽  
Mainstream Flow ◽  
Edge Temperature

Leading edge cooling cavities in modern gas turbine blades play an important role in maintaining the leading edge temperature at levels consistent with airfoil design life. These cavities often have a complex cross-sectional shape to be compatible with the external contour of the blade at the leading edge. A survey of many existing geometries shows that, for analytical as well as experimental analyses, such cavities can be simplified in shape by a four-sided polygon with one curved side similar to the leading edge curvature, a rectangle with one semicircular side (often the smaller side) or a trapezoid, the smaller base of which is replaced by a semicircle. Furthermore, to enhance the heat transfer coefficient in these cavities, they are mostly roughened on three sides with ribs of different geometries. Experimental data on friction factors and heat transfer coefficients in such cavities are rare if not nonexistent. A liquid crystal technique was used in this experimental investigation to measure heat transfer coefficients in six test sections representing the leading-edge cooling cavities. Both straight and tapered ribs were configured on the two opposite sidewalls in a staggered arrangement with angles of attack to the mainstream flow, α of 60 and 90 deg. The ribs on the curved surface were of constant cross section with an angle of attack 90 deg to the flow. Heat transfer measurements were performed on the straight sidewalls, as well as on the round surface adjacent to the blade leading edge. Effects such as rib angle of attack to the mainstream flow and constant versus tapered rib cross-sectional areas were also investigated. Nusselt numbers, friction factors, and thermal performances are reported for nine rib geometries in six test sections.

Heat Transfer Enhancement in Triangular Ducts With an Array of Side-Entry Wall/Impinged Jets

1999 ◽  
Author(s):  
J.-J. Hwang ◽  
C.-S. Cheng ◽  
Y.-P. Tsia
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Leading Edge ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Transfer Enhancement ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
Inclined Angle

An experimental study has been performed to measure local heat transfer coefficients and static well pressure drops in leading-edge triangular ducts cooled by wall/impinged jets. Coolant provided by an array of equally spaced wall jets is aimed at the leading-edge apex and exits from the radial outlet. Detailed heat transfer coefficients are measured for the two walls forming the apex using transient liquid crystal technique. Secondary-flow structures are visualized to realize the mechanism of heat transfer enhancement by wall/impinged jets. Three right-triangular ducts of the same altitude and different apex angles of β = 30 deg (Duct A), 45 deg (Duct B) and 60 deg (Duct C) are tested for various jet Reynolds numbers (3000≦Rej≦12600) and jet spacings (s/d = 3.0 and 6.0). Results show that an increase in Rej increases the heat transfer on both walls. Local heat transfer on both walls gradually decreases downstream due to the crossflow effect. At the same Rej, the Duct C has the highest wall-averaged heat transfer because of the highest jet center velocity as well as the smallest jet inclined angle. Moreover, the distribution of static pressure drop based on the local through flow rate in the present triangular duct is similar to that that of developing straight pipe flows. Average jet Nusselt numbers on the both walls have been correlated with jet Reynolds number for three different duct shapes.

scholarly journals Effect of Discrete Ribs on Heat Transfer and Friction Inside Narrow Rectangular Cross Section Cooling Passage of Gas Turbine Blade

2021 ◽  
Vol 10 (6) ◽  
pp. 192-209
Author(s):  
Karthik Krishnaswamy ◽  
◽  
Srikanth Salyan ◽  
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Turbine Blades ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Hydraulic Diameter ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Cooling Passage

The performance of a gas turbine during the service life can be enhanced by cooling the turbine blades efficiently. The objective of this study is to achieve high thermohydraulic performance (THP) inside a cooling passage of a turbine blade having aspect ratio (AR) 1:5 by using discrete W and V-shaped ribs. Hydraulic diameter (Dh) of the cooling passage is 50 mm. Ribs are positioned facing downstream with angle-of-attack (α) of 30° and 45° for discrete W-ribs and discerte V-ribs respectively. The rib profiles with rib height to hydraulic diameter ratio (e/Dh) or blockage ratio 0.06 and pitch (P) 36 mm are tested for Reynolds number (Re) range 30000-75000. Analysis reveals that, area averaged Nusselt numbers of the rib profiles are comparable, with maximum difference of 6% at Re 30000, which is within the limits of uncertainty. Variation of local heat transfer coefficients along the stream exhibited a saw tooth profile, with discrete W-ribs exhibiting higher variations. Along spanwise direction, discrete V-ribs showed larger variations. Maximum variation in local heat transfer coefficients is estimated to be 25%. For experimented Re range, friction loss for discrete W-ribs is higher than discrete-V ribs. Rib profiles exhibited superior heat transfer capabilities. The best Nu/Nuo achieved for discrete Vribs is 3.4 and discrete W-ribs is 3.6. In view of superior heat transfer capabilities, ribs can be deployed in cooling passages near the leading edge, where the temperatures are very high. The best THPo achieved is 3.2 for discrete V-ribs and 3 for discrete W-ribs at Re 30000. The ribs can also enhance the power-toweight ratio as they can produce high thermohydraulic performances for low blockage ratios.

Effect of Rotation on Detailed Heat Transfer Distribution for Various Rib Geometries in Developing Channel Flow

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Justin A. Lamont ◽  
Srinath V. Ekkad ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
High Performance ◽  
Turbine Blades ◽  
Layer Growth ◽  
Entrance Region ◽  
Detailed Knowledge ◽  
Transfer Coefficients ◽  
Enhance Heat Transfer ◽  
Heat Transfer Coefficients ◽  
Rib Turbulators

The effects of Coriolis force and centrifugal buoyancy have a significant impact on heat transfer behavior inside rotating internal serpentine coolant channels for turbine blades. Due to the complexity of added rotation inside such channels, detailed knowledge of the heat transfer will greatly enhance the blade designer's ability to predict hot spots so coolant may be distributed more effectively. The effects of high rotation numbers are investigated on the heat transfer distributions for different rib types in near entrance and entrance region of the channels. It is important to determine the actual enhancement derived from turbulating channel entrances where heat transfer is already high due to entrance effects and boundary layer growth. A transient liquid crystal technique is used to measure detailed heat transfer coefficients (htc) for a rotating, short length, radially outward coolant channel with rib turbulators. Different rib types such as 90 deg, W, and M-shaped ribs are used to roughen the walls to enhance heat transfer. The channel Reynolds number is held constant at 12,000 while the rotation number is increased up to 0.5. Results show that in the near entrance region, the high performance W and M-shaped ribs are just as effective as the simple 90 deg ribs in enhancing heat transfer. The entrance effect in the developing region causes significantly high baseline heat transfer coefficients thus reducing the effective of the ribs to further enhance heat transfer. Rotation causes increase in heat transfer on the trailing side, while the leading side remains relatively constant limiting the decrement in leading side heat transfer. For all rotational cases, the W and M-shaped ribs show significant effect of rotation with large differences between leading and trailing side heat transfer.

Simulation of Heat Transfer From Flow With High Free-Stream Turbulence to Turbine Blades

1997 ◽  
Vol 119 (2) ◽  
pp. 284-291 ◽  
Author(s):  
E. Fridman
Keyword(s):  
Heat Transfer ◽  
Free Stream ◽  
Turbine Blades ◽  
Plate Boundary ◽  
Transfer Coefficients ◽  
Relaxation Length ◽  
Free Stream Turbulence ◽  
Heat Transfer Coefficients ◽  
High Level ◽  
Flat Plate Boundary Layer

The present investigation is devoted to one of the most difficult problems in the gas turbine industry: predicting the heat transfer to turbine blades. It is known that one of the important factors that affects heat transfer coefficients is a significant level of turbulence in the flow that surrounds a turbine blade. The influence of free-stream turbulence on heat transfer coefficients for a flat plate boundary layer with zero pressure gradient or in the vicinity of the stagnation point of a circular cylinder is investigated numerically. An algebraic relaxation-length model of turbulence is applied in order to simulate real situations in flows with a high level of free-stream turbulence. The results, temperature and velocity profiles, and heat transfer and drag coefficients, are compared with available experimental data. The proposed method is recommended for practical calculations of heat transfer coefficients on turbine blades.

A Transient Calorimeter Technique for Determining Regional Heat Transfer Coefficients in the Three-Temperature Flowfield at a Turbine Airfoil Leading Edge

2005 ◽  
Author(s):  
Scott R. Nowlin ◽  
David R. H. Gillespie ◽  
Peter T. Ireland ◽  
Ralf Knoche ◽  
T. Robert Kingston
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Internal Flow ◽  
Leading Edge ◽  
Internal Surface ◽  
Reynolds Numbers ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Novel Method ◽  
Exposed Surface Area

In this paper, the authors develop a novel method of obtaining regionally-averaged heat transfer coefficients in flowfields characterized by three temperatures using the well-known transient calorimeter technique. The technique is used to determine heat transfer in aluminum models of idealized turbine blade leading edges cooled through internal surface impingement, film cooling feed passages, and external convective film cooling. The external surface is subject to a stagnating mainstream crossflow. Importantly, the contributions to heating from the external flow and cooling from the internal flow can be separately resolved solely by heating the internal flow. Results for a basic showerhead geometry and an advanced intersecting-passage cooling configuration are presented for a range of internal and external Reynolds numbers. The intersecting-passage model shows little improvement in heat transfer coefficient over the showerhead for the flow conditions tested; however, the total cooling carried out is improved by the increase in exposed surface area. The technique’s uncertainties are fully assessed.

Laminar and Transitional Boundary Layer Structures in Accelerating Flow With Heat Transfer

1986 ◽  
Vol 108 (1) ◽  
pp. 116-123 ◽  
Author(s):  
K. Rued ◽  
S. Wittig
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Pressure Gradients ◽  
Transfer Coefficients ◽  
Gas Turbine Blades ◽  
Heat Transfer Coefficients ◽  
Layer Structures ◽  
Flow Heat

The accurate prediction of heat transfer coefficients on cooled gas turbine blades requires consideration of various influence parameters. The present study continues previous work with special efforts to determine the separate effects of each of several parameters important in turbine flow. Heat transfer and boundary layer measurements were performed along a cooled flat plate with various freestream turbulence levels (Tu = 1.6−11 percent), pressure gradients (k = 0−6 × 10−6), and cooling intensities (Tw/T∞ = 1.0−0.53). Whereas the majority of previously available results were obtained from adiabatic or only slightly heated surfaces, the present study is directed mainly toward application on highly cooled surfaces as found in gas turbine engines.

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