scholarly journals A Review of CFD Analysis of Heat Exchanger for Laminar Flow

2021 ◽  
Vol 7 (3) ◽  
pp. 9-12
Author(s):  
Ravi Shankar Kumar ◽  
D.S. Chauhan
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Manufacturing Industry ◽  
Waste Heat ◽  
Industrial Applications ◽  
Compact Structure ◽  
Environmental Technology ◽  
Computational Fluids ◽  
Heat Transfer Capacity

Helical coil heat exchangers, due to their maturity, are widely used in industrial applications such as the chemical and food industry, power generation, electronics, environmental technology, manufacturing industry, air conditioning, waste heat recovery, etc. on straight and cup heat exchangers. With its compact structure, larger heat transfer area and higher heat transfer capacity, etc., the twisted tap and classification of improvement techniques are presented in this paper. To present the dynamics, application, and advantages of CFD for computational fluids presented in this paper.

Development of Heat Exchanger Fouling Model and Preventive Maintenance Diagnostic Tool

2007 ◽  
Vol 2 (2) ◽  
Author(s):  
H. Zabiri ◽  
V. R. Radhakrishnan ◽  
M. Ramasamy ◽  
N. M. Ramli ◽  
V. Do Thanh ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Predictive Model ◽  
Diagnostic Tool ◽  
Preventive Maintenance ◽  
Heat Exchangers ◽  
Waste Heat ◽  
A Priori ◽  
Transfer Efficiency ◽  
Heat Transfer Efficiency

The Crude Preheat Train (CPT) is a set of large heat exchangers which recover the waste heat from product streams back to preheat the crude oil. The overall heat transfer coefficient in these heat exchangers may be significantly reduced due to fouling. One of the major impacts of fouling in CPT operation is the reduced heat transfer efficiency. The objective of this paper is to develop a predictive model using statistical methods which can a priori predict the rate of the fouling and the decrease in heat transfer efficiency in a heat exchanger in a crude preheat train. This predictive model will then be integrated into a preventive maintenance diagnostic tool to plan the cleaning of the heat exchanger to remove the fouling and bring back the heat exchanger efficiency to their peak values. The fouling model was developed using historical plant operating data and is based on Neural Network. Results show that the predictive model is able to predict the shell and tube outlet temperatures with excellent accuracy, where the Root Mean Square Error (RMSE) obtained is less than 1%, correlation coefficient R2 of approximately 0.98 and Correct Directional Change (CDC) values of more than 90%. A preliminary case study shows promising indication that the predictive model may be integrated into a preventive maintenance scheduling for the heat exchanger cleaning.

Heat Transfer Enhancement in Triangular Fin

2008 ◽  
Author(s):  
H. Shokouhmand ◽  
M. Moghaddami ◽  
H. Jafari
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Industrial Applications ◽  
Finned Tube ◽  
Optimum Thickness ◽  
Transfer Enhancement ◽  
Constant Length ◽  
Heat Rejection ◽  
Triangular Fin

Fins are widely utilized in many industrial applications for example, fins are used in air cooled finned tube heat exchangers like car radiators, heat rejection devices, refrigeration systems and in condensing central heat exchangers. In this paper, heat transfer inside the fin system composed of a primary rectangular fin with a number of rectangular fins (secondary fins), which are attached on its surface, is modeled and analyzed numerically. The length of the secondary fins decreases linearly from the base of the primary fin to its tip. This modified triangular fin is a kind of improved tree fin networks. The effectiveness of the modified triangular fin is compared with the effectiveness of triangular fin which is calculated analytically. The results show that adding secondary fins increases the effectiveness of triangular fin significantly. Also, it is found that increasing the number of secondary fins in a constant length of primary fin will increase the effectiveness. In addition, by comparing the results it can be concluded that by shortening the length of the primary fin in modified triangular fin, the effectiveness will increase significantly to the contrary of the triangular fin, so smaller heat exchangers can be built by using the modified triangular fin. It is found that in a constant length of primary fin, there is an optimum thickness of secondary fins which maximize the effectiveness of the fin.

scholarly journals Execution of a Smart Prediction Tool to Evaluate Thermal Performance in a heat exchanger by using Single Elliptical Leaf Strips with altered Angle

2019 ◽  
Vol 8 (11) ◽  
pp. 123-131
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Thermal Performance ◽  
Heat Exchangers ◽  
Industrial Applications ◽  
Generalized Regression Neural Network ◽  
Prediction Tool ◽  
Pressure Drops ◽  
Transfer Rates ◽  
Mass Flow Rates

Heat exchangers are prominent industrial applications where engineering science of heat transfer and Mass transfer occurs. It is a contrivance where transfer of energy occurs to get output in the form of energy transfer. This paper aims at finding a solution to improve the thermal performance in a heat exchanger by using passive method techniques. This experimental and numerical analysis deals with finding the temperature outlets of cold and hot fluid for different mass flow rates and also pressure drop in the tube and the annular side by adding an elliptical leaf strip in the pipe at various angles. The single elliptical leaf used in experiment has major to minor axes ratios as 2:1 and distance of 50 mm between two leaves are arranged at different angular orientations from 0 0 to 1800 with 100 intervals. Since it’s not possible to find the heat transfer rates and pressure drops at every orientation of elliptical leaf so a generalized regression neural network (GRNN) prediction tool is used to get outputs with given inputs to avoid experimentation. GRNN is a statistical method of determining the relationship between dependent and independent variables. The values obtained from experimentation and GRNN nearly had precise values to each other. This analysis is a small step in regard with encomiastic approach for enhancement in performance of heat exchangers

Numerical Investigation of Heat Transfer and Condensation Rate in Two-Stage Transport Membrane Condenser Heat Exchanger Units

2016 ◽  
Author(s):  
Soheil Soleimanikutanaei ◽  
Cheng-Xian Lin ◽  
Dexin Wang
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Work Performance ◽  
Transport Model ◽  
Flow Direction ◽  
Industrial Applications ◽  
Water Recovery ◽  
Condensation Rate ◽  
Two Stage

Heat and water recovery using Transport Membrane Condenser (TMC) based heat exchangers is a promising technology in power generation industry. In this type of innovative heat exchangers the tube walls are made of a nano-porous material and have a high membrane selectivity which is able to extract condensate water from the flue gas in the presence of the other non-condensable gases such as CO2, O2 and N2. Considering the fact that for industrial applications, a matrix of TMC heat exchangers with several TMC modulus in the cross section or along the flow direction is necessary. Numerical simulation of multi-stage TMC heat exchanger units is of a great importance in terms of design, performance evaluation and optimization. In this work, performance of a two-stage TMC heat exchanger unit has been studied numerically using a multi-species transport model. In order to investigate the performance of the two-stage TMC heat exchanger unit, parametric study on the effect of transversal and longitudinal pitches in terms of heat transfer, pressure drop and condensation rate inside the heat exchangers have been carried out. The results indicate that the heat transfer and condensation rates both increase by reducing TMC tube pitches in the second stage and increasing the number of TMC tube pitches in the first stage of the units.

scholarly journals A Review on the Thermal-Hydraulic Performance and Optimization of Compact Heat Exchangers

Energies ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 6056
Author(s):  
Gaoliang Liao ◽  
Zhizhou Li ◽  
Feng Zhang ◽  
Lijun Liu ◽  
Jiaqiang E
Keyword(s):  
Heat Transfer ◽  
Performance Evaluation ◽  
Heat Exchangers ◽  
Industrial Applications ◽  
Working Fluids ◽  
Evaluation Indexes ◽  
Compact Heat Exchangers ◽  
Printed Circuit ◽  
Different Types ◽  
Selection Of

Heat exchangers play an important role in power, the chemical industry, petroleum, food and many other industrial productions, while compact heat exchangers are more favored in industrial applications due to their high thermal efficiency and small size. This paper summarizes the research status of different types of compact heat exchangers, especially the research results of heat transfer and pressure drop of printed circuit heat exchangers, so that researchers can have an overall understanding of the development of compact heat exchangers and get the required information quickly. In addition, this paper summarizes and analyzes several main working fluids selected in compact heat exchangers, and puts forward some discussions and suggestions on the selection of working fluids. Finally, according to the existing published literature, the performance evaluation indexes of compact heat exchangers are summarized and compared, which is convenient for developers and researchers to better grasp the design direction.

scholarly journals Investigation of heat transfer enhancement in an annular conduit with angled fins using functionalized GNP colloidal suspension

2021 ◽  
Vol 945 (1) ◽  
pp. 012058
Author(s):  
Sayshar Ram Nair ◽  
Cheen Sean Oon ◽  
Ming Kwang Tan ◽  
S.N. Kazi
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Power Plants ◽  
Colloidal Suspension ◽  
Industrial Applications ◽  
Point Of View ◽  
Solid Particles ◽  
Working Fluid

Abstract Heat exchangers are important equipment with various industrial applications such as power plants, HVAC industry and chemical industries. Various fluids that are used as working fluid in the heat exchangers such as water, oil, and ethylene glycol. Researchers have conducted various studies and investigations to improve the heat exchanger be it from material or heat transfer point of view. There have been attempts to create mixtures with solid particles suspended. This invention had some drawbacks since the pressure drop was compromised, on top of the occurrence of sedimentation or even erosion, which incurs higher maintenance costs. A new class of colloidal suspension fluid that met the demands and characteristics of a heat exchanger was then created. This novel colloidal suspension mixture was then and now addressed as “nanofluid”. In this study, the usage of functionalized graphene nanoplatelet (GNP) nanofluids will be studied for its thermal conductivity within an annular conduit with angled fins, which encourage swirling flows. The simulation results for the chosen GNP nanofluid concentrations have shown an enhancement in thermal conductivity and heat transfer coefficient compared to the corresponding base fluid thermal properties. The data from this research is useful in industrial applications which involve heat exchangers with finned tubes.

Comparison of Heat Transfer Performance Between Smooth and Enhanced Heat Transfer Tubes

2019 ◽  
Author(s):  
David J. Kukulka ◽  
Wei Li ◽  
Rick Smith
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
High Performance ◽  
Heat Transfer Performance ◽  
Industrial Applications ◽  
Material Surface ◽  
Transfer Performance ◽  
Enhanced Heat Transfer ◽  
Enhanced Tubes ◽  
Smooth Tubes

Abstract Heat transfer enhancement is an important factor in obtaining energy efficiency improvements in all heat transfer applications. A numeric study was performed that compares the performance of heat exchangers using the Vipertex enhanced heat transfer tubes (model 1EHT) to the performance of heat exchangers that use smooth surface tubes and other enhanced tubes. Surface enhancement of the 1EHT tube is accomplished through the use of the primary dimple enhancement and a secondary background pattern made up of petal arrays. Utilization of enhanced heat transfer tubes is an effective method that is utilized in the development of high performance thermal systems. Vipertex™ tubes, have been designed and produced through material surface modifications that produce flow optimized heat transfer tubes that increase heat transfer performance. Current energy demands and the desire to increase efficiencies of systems have prompted the development of optimized enhanced heat transfer surfaces. Enhanced heat transfer tubes are widely used in many areas (refrigeration, air-conditioning, process, petrochemical, chemical, etc.) in order to reduce cost, create a smaller application footprint or increase production. A new type of enhanced heat transfer tube has been created; therefore it is important to investigate relevant heat exchanger designs using the Vipertex enhanced surface tube in industrial applications and compare that performance to smooth tubes and other enhanced tubes. Results include design characteristics and performance predictions using the design simulations produced using HTRI Exchanger Suite (2016). Performance for all cases considered using the Vipertex tube predicted over design when compared to a smooth tube design. Vipertex 1EHT tubes produced enhanced heat transfer and cost efficient designs. In some of the case studies the 1EHT tubes produce an overdesign that is more than 35%, while smooth tubes produce an underdesign and other low fin tubes produce overdesign but not as large as the 1EHT tubes.

scholarly journals Thermal and Fluid Dynamic Analysis of Compact Fin-and-Tube Heat Exchangers for Automotive Applications

2018 ◽  
Vol 225 ◽  
pp. 05019
Author(s):  
A.Y. Adam ◽  
A.N. Oumer ◽  
Azri Alias ◽  
M. Ishak ◽  
R. Mamat ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Reynolds Number ◽  
Heat Exchangers ◽  
Fluid Dynamic ◽  
Industrial Applications ◽  
Experimental Results ◽  
Flat Tube ◽  
Tube Heat Exchanger ◽  
Flat Tubes

Flat tubes heat exchangers are commonly used in many industrial applications as a consequence of the distinctive geometrical characteristics of the flat tube compared with round tube. This paper aims to investigate the flow and heat transfer characteristics of laminar cross-flow forced convection in compact fin-and-flat tube heat exchangers. The experiment was performed to explore the influence of the tube inclination angle on the thermal hydraulic performance of the flat tube heat exchanger. Four flat tubes arranged in two aligned rows having the same longitudinal and transverse pitches have been examined in the range of Reynolds number between 1768.27 and 2259.46. A constant heat flux of 4169.63 W/m2 was applied at the inner surface of each flat tube. On the other hand, the numerical simulation is solved by ANSYS FLUENT for a two dimensional model with unstructured mesh and the results are compared against the experimental results. The numerical simulation results indicate that the average Nusselt number increased by 78.24 % for Reynolds number 1768.27. Besides that, for Reynolds number 1964.75 and 2259.46 the Nusselt numbers were increased by 75.89 % and 54.49%, respectively, compared to experimental results. Moreover, the pressure drop is increased 25 % and 83.38 % for both experimental and numerical simulation with respect to three Reynolds number. It was found that, the tube with 30° degree provides the higher heat transfer with Reynolds number 2259.46. This study could assist engineers in decisions regarding the application of compact fin-and-tube heat exchangers in the automotive field.

scholarly journals Multi-objective optimization of CuO based organic Rankine cycle operated using R245ca

2019 ◽  
Vol 116 ◽  
pp. 00062 ◽  
Author(s):  
Parth Prajapati ◽  
Vivek Patel
Keyword(s):  
Heat Transfer ◽  
Thermal Efficiency ◽  
Heat Exchangers ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Multi Objective Optimization ◽  
Multi Objective ◽  
Source Fluid

The present work deals with multi objective optimization of nanofluid based Organic Rankine Cycle (ORC) to utilise waste heat energy. Working fluid considered for the study is R245ca for its good thermodynamic properties and lower Global Warming Potential (GWP) compared to the conventional fluids used in the waste heat recovery system. Heat Transfer Search (HTS) algorithm is used to optimize the objective functions which tends to maximize thermal efficiency and minimize Levelised Energy Cost (LEC). To enhance heat transfer between the working fluid and source fluid, nanoparticles are added to the source fluid. Application of nanofluids in the heat transfer system helps in maximizing recovery of the waste heat in the heat exchangers. Based on the availability and cost, CuO nanoparticles are considered for the study. Effect of Pinch Point Temperature Difference (PPTD) and concentration of nanoparticles in heat exchangers is studied and discussed. Results showed that nanofluids based ORC gives maximum thermal efficiency of 18.50% at LEC of 2.59 $/kWh. Total reduction of 7.11% in LEC can be achieved using nanofluids.

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