scholarly journals Fretting test rig with variable normal force

2020 ◽  
Vol 53 (4) ◽  
pp. 308-328
Author(s):  
Jaakko Meuronen ◽  
Antti Mäntylä ◽  
Joona Vaara ◽  
Jouko Hintikka ◽  
Janne Juoksukangas ◽  
...  
Keyword(s):  
Normal Force ◽  
Tangential Force ◽  
Adhesive Force ◽  
Fretting Wear ◽  
Test Rig ◽  
Elastic Rod ◽  
Cycle Frequency ◽  
Detail Design ◽  
Current Ring ◽  
Adjustment System

Fretting is small amplitude reciprocating sliding between surfaces, and it may quickly causes surface cracks, which can continue growing under cyclic loads, until the structure breaks entirely as a result of the fretting fatigue. Fretting can also produce hardened wear particles as a result of adhesive wear, which then accelerates abrasive wear. In this case, the community uses the term fretting wear. The design of heavily loaded contacts, susceptible to fretting, is a difficult task because there is no generally accepted design guide. More extensive fretting research is needed to create them. This paper introduces detailed design phases for a equipment (rig) for a variable normal force fretting test. Supporting high radial and normal forces such that there is minimal run-out between the specimens was the most significant design challenge. The combination of a hydrostatic radial bearing and elastic torque shaft was selected for the detail design phase based on FE-analyses, calculations, and overall evaluation. The frame of the test rig consists of the main frame, which supports mainly the normal force and two torque frames, which support torque cylinders. Many solutions, which were found to be working in the current "ring-ring" apparatus of Tampere University, could be utilized in the new test rig like the tapered connections of the specimens, the elastic rod of the torque lever, axial displacement plate, and contact pressure adjustment system. The designed test rig enables fretting tests with 0 Hz to 20 Hz cycle frequency so that normal and tangential force or displacement can be controlled independently of each other. The normal force cannot change from compression to tension dynamically, but the adhesive force of the contact can be measured by slowly increasing the tension force. The designed fretting test rig fulfills all essential requirements, which were set.

scholarly journals Effect of Water-Based Nanolubricants in Ultrasonic Vibration Assisted Grinding

2018 ◽  
Vol 2 (4) ◽  
pp. 80 ◽  
Author(s):  
Mir Molaie ◽  
Ali Zahedi ◽  
Javad Akbari
Keyword(s):  
Surface Roughness ◽  
Specific Energy ◽  
Material Removal ◽  
Normal Force ◽  
Tangential Force ◽  
Process Efficiency ◽  
Multiwall Carbon Nanotube ◽  
Ultrasonic Vibrations ◽  
Mql Grinding ◽  
Water Based

Currently, because of stricter environmental standards and highly competitive markets, machining operations, as the main part of the manufacturing cycle, need to be rigorously optimized. In order to simultaneously maximize the production quality and minimize the environmental issues related to the grinding process, this research study evaluates the performance of minimum quantity lubrication (MQL) grinding using water-based nanofluids in the presence of horizontal ultrasonic vibrations (UV). In spite of the positive impacts of MQL using nanofluids and UV which are extensively reported in the literature, there is only a handful of studies on concurrent utilization of these two techniques. To this end, for this paper, five kinds of water-based nanofluids including multiwall carbon nanotube (MWCNT), graphite, Al2O3, graphene oxide (GO) nanoparticles, and hybrid Al2O3/graphite were employed as MQL coolants, and the workpiece was oscillated along the feed direction with 21.9 kHz frequency and 10 µm amplitude. Machining forces, specific energy, and surface quality were measured for determining the process efficiency. As specified by experimental results, the variation in the material removal nature made by ultrasonic vibrations resulted in a drastic reduction of the grinding normal force and surface roughness. In addition, the type of nanoparticles dispersed in water had a strong effect on the grinding tangential force. Hybrid Al2O3/graphite nanofluid through two different kinds of lubrication mechanisms—third body and slider layers—generated better lubrication than the other coolants, thereby having the lowest grinding forces and specific energy (40.13 J/mm3). It was also found that chemically exfoliating the graphene layers via oxidation and then purification prior to dispersion in water promoted their effectiveness. In conclusion, UV assisted MQL grinding increases operation efficiency by facilitating the material removal and reducing the use of coolants, frictional losses, and energy consumption in the grinding zone. Improvements up to 52%, 47%, and 61%, respectively, can be achieved in grinding normal force, specific energy, and surface roughness compared with conventional dry grinding.

scholarly journals Fretting Wear Behavior of Three Kinds of Rubbers under Sphere-On-Flat Contact

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2153
Author(s):  
Tengfei Zhang ◽  
Jie Su ◽  
Yuanjie Shu ◽  
Fei Shen ◽  
Liaoliang Ke
Keyword(s):  
Normal Force ◽  
Wear Behavior ◽  
Displacement Amplitude ◽  
Fretting Wear ◽  
Butadiene Rubber ◽  
Force Frequency ◽  
Sealing Performance ◽  
Rubber Surface ◽  
Sealing Materials ◽  
Flat Contact

Rubbers are widely used in various fields as the important sealing materials, such as window seal, door seal, valve, pump seal, etc. The fretting wear behavior of rubbers has an important effect on their sealing performance. This paper presents an experimental study on the fretting wear behavior of rubbers against the steel ball under air conditions (room temperature at 20 ± 2 °C and humidity at 40%). Three kinds of rubbers, including EPDM (ethylene propylene diene monomer), FPM (fluororubber), and NBR (nitrile–butadiene rubber), are considered in experiments. The sphere-on-flat contact pattern is used as the contact model. The influences of the displacement amplitude, normal force, frequency, and rubber hardness on the fretting wear behavior are discussed in detail. White light profiler and scanning electron microscope (SEM) are used to analyze the wear mechanism of the rubber surface. The fretting wear performances of three rubbers are compared by considering the effect of the displacement amplitude, normal force, frequency, and rubber hardness. The results show that NBR has the most stable friction coefficient and the best wear resistance among the three rubbers.

Composite Fretting Wear of Aluminum Alloy

2007 ◽  
Vol 353-358 ◽  
pp. 868-873 ◽  
Author(s):  
Min Hao Zhu ◽  
Zhong Rong Zhou
Keyword(s):  
Plastic Deformation ◽  
Aluminum Alloy ◽  
Relative Motion ◽  
Wear Mechanism ◽  
Normal Force ◽  
Fretting Wear ◽  
Test Results ◽  
Contact Configuration ◽  
Inclined Angle ◽  
Flat Contact

A complex relative motion of fretting combined by dual motions of radial and tangential fretting was achieved on a modified fretting tester. The composite fretting motion was induced by the action of an oscillating normal force in a sphere-on-inclined flat contact (52100 steel ball against 2091 aluminum alloy). Two types of inclined angles (45° and 60°) were used in the tests. Variations of veridical force vs displacement have been recorded and analyzed as a function of cycles. Effects of the cyclic normal force and the inclined angle were discussed. The test results showed that wear, cracking and plastic deformation accumulation with a strong dissymmetry in damage morphology was observed. A transformation of fretting mode from composite to radial fretting mode occurred due to a strong modification at local contact configuration. As a conclusion, a physical model for wear mechanism of composite fretting was presented.

A New Model of Local Elastic Deflections in Grinding

1984 ◽  
Vol 106 (1) ◽  
pp. 154-163 ◽  
Author(s):  
D. P. Saini
Keyword(s):  
Plastic Deformation ◽  
Mild Steel ◽  
Mathematical Models ◽  
Normal Force ◽  
Tangential Force ◽  
Force Component ◽  
Workpiece Material ◽  
Direct Function ◽  
New Model ◽  
Single Grain

Mathematical models describing the deflection behavior of the wheel-work contact presented so far are based on the assumption that contact deflections are a direct function of the normal force on the wheel or the grains during grinding. This paper presents experimental results showing the evidence of a new mechanism of contact deflections due to the rotation of grain as a result of the tangential force component. In this perspective, a new model which considers the deflections due to both the normal and the tangential force is proposed and developed with the assumption of elasto-plastic deformation of the workpiece material around the grain during cutting. The model is shown to be consistent with experimental deflections obtained from single grain cutting on mild steel and EN25 steel specimens.

Experimental Study of the Plastic Interaction of Model Surface Asperities during Sliding

1968 ◽  
Vol 10 (2) ◽  
pp. 121-132 ◽  
Author(s):  
C. M. Edwards ◽  
J. Halling
Keyword(s):  
Experimental Study ◽  
Friction And Wear ◽  
Normal Force ◽  
Tangential Force ◽  
Experimental Results ◽  
Interfacial Conditions ◽  
High Adhesion ◽  
Theoretical Predictions ◽  
Very High ◽  
Low Shear

The paper describes an experimental study of the plastic interaction of triangular shaped lead model asperities deformed under conditions of plane strain. The investigation yields values of the normal and tangential force variations throughout the junction interaction and details of the plastic deformation particularly in relation to junction growth. A number of asperity interfacial conditions are considered ranging from complete adhesion to very low shear strengths achieved using p.t.f.e. strip. The experimental results are compared with an earlier theoretical solution to this problem and show reasonable agreement with the theoretical predictions. In particular it is shown that the normal force, which is usually compressive, may become tensile for conditions of high adhesion between the asperities. This leads to very high values of the macroscopic friction coefficient such as occur in hard vacuum situations. The experimental results for the various surface conditions show sufficient agreement with theoretical predictions to justify the use of this type of theoretical approach for the wider study of the friction and wear of mating surfaces.

Investigation of Grinding Force and Surface Integrity of IC10 in Creep Feed Grinding

2020 ◽  
Author(s):  
Jun-chen Li ◽  
Wen-hu Wang ◽  
Rui-song Jiang ◽  
Xiao-fen Liu ◽  
Huang Bo ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Material Removal ◽  
Normal Force ◽  
Removal Rate ◽  
Tangential Force ◽  
Grinding Force ◽  
Wheel Speed ◽  
Creep Feed Grinding ◽  
Creep Feed

Abstract The IC10 superalloy material is one of the most important materials for aero-engine turbine blade due to its excellent performances. However, it is difficult to be machined because of its special properties such as terrible tool wear and low machined efficiency. The creep feed grinding is widely used in machining IC10 superalloy due to the advance in reducing tool wear, improving material removal rate and surface quality. The creep feed grinding is a promising machining process with the advantages of high material removal rate due to large cutting depth, long cutting arc and very slow workpiece, and its predominant features might have significant influence on the grinding force and surface quality for the workpiece. Hence, it is of great importance to study the grinding force and surface integrity in creep feed grinding IC10 superalloy. In this paper, a series of orthogonal experiments have been carried out and the effects of grinding parameters on the grinding force and the surface roughness are analyzed. The topographies and defects of the machined surface were observed and analyzed using SEM. The results of the experiments show that the tangential force is decreased with the workpiece speed increasing. However, there is no significant change in tangential force with the increasing of grinding depth and wheel speed. The normal force is decreased with the workpiece speed increasing when the workpiece speed is less than 150 mm/min, but when the workpiece speed is more than 150 mm/min the normal force is increased tardily. Moreover, the normal force is increased sharply with the increase of grinding depth and is increased slowly with the increase of wheel speed. In general, the surface roughness is increased with workpiece speed and grinding depth increasing, while the trend of increase corresponding that of workpiece speed is more evident. The value of the surface roughness is decreased with wheel speed increasing. And it is found out that the main defect is burning of the IC10 superalloy material in creep feed grinding by energy spectrum analysis of some typical topography in this study.

Investigation of fretting wear in journal bearings

2016 ◽  
Vol 68 (4) ◽  
pp. 466-475 ◽  
Author(s):  
Yasar Sevik ◽  
Ertugrul Durak
Keyword(s):  
Wear Test ◽  
Journal Bearings ◽  
Solid Surfaces ◽  
Fretting Wear ◽  
X Ray Diffraction ◽  
Test Rig ◽  
Content Type ◽  
X Ray ◽  
Micro Vibration ◽  
Design And Manufacture

Purpose Fretting wear takes place when two contacting solid surfaces are subjected to relatively small amplitude oscillatory motion in the order of a few microns. The purpose of this paper is the design and manufacture of a fretting wear test rig that can analyze fretting wear on journal bearings. Design/methodology/approach This study included the manufacturing and operating principles of the test rig. In the test rig, the shaft was fixed and vibrational motion was given to the bearing housing. Vibration motion the amplitude of which could be adjusted was used on the test rig. The vibration motion was applied to a two-piece journal bearing on a fixed shaft supported from both ends. Findings Vibration amplitude was provided by a micro vibration engine (motor) to be under 100 μm. Originality/value Also, scanning electron microscopy, energy dispersive X-ray and X-ray diffraction analyses of the samples were investigated.

An Innovative System for Fretting Wear Testing Under Oscillating Normal Force

2000 ◽  
Vol 15 (7) ◽  
pp. 1591-1599 ◽  
Author(s):  
M. Z. Huq ◽  
C. Butaye ◽  
J-P. Celis
Keyword(s):  
Contact Resistance ◽  
Normal Force ◽  
Electrical Contact ◽  
Wear Test ◽  
Fretting Wear ◽  
Wear Testing ◽  
Mode Ii ◽  
Test Machine ◽  
Electrical Contact Resistance ◽  
Wide Range

Material damage caused by fretting wear is of significant concern in many engineering applications. This paper describes the design and performance of a new machine for the laboratory investigation of fretting wear under oscillating normal force (fretting mode II). The test machine uses an electromagnetic actuator to impose an oscillating normal force between the contacting bodies at a constant force amplitude over a wide range of frequencies. The principle of the actuation mechanism and the fretting wear induced with this particular wear test configuration are outlined in detail. Normal force and electrical contact resistance were measured on-line during fretting mode II wear tests. The performance of the wear test machine is illustrated by data obtained for different materials combinations, namely, hard materials, such as high-speed steel and (Ti,Al)N coatings oscillating against alumina ball counterbodies, and soft materials, such as a tin coating oscillating against the same. In general, wearing of the counterbodies was observed in the slip region. It has been observed that hard coatings and bulk ceramics are prone to fretting fatigue cracking. The evolution of electrical contact resistance in the case of the self-mated soft tin coatings tested under fretting mode II conditions is also reported.

scholarly journals A Technique to Determine Friction at the Fingertips

2008 ◽  
Vol 24 (1) ◽  
pp. 43-50 ◽  
Author(s):  
Adriana V. Savescu ◽  
Mark L. Latash ◽  
Vladimir M. Zatsiorsky
Keyword(s):  
Coefficient Of Friction ◽  
Normal Force ◽  
Tangential Force ◽  
Vertical Direction ◽  
Force Sensor ◽  
Displacement Method ◽  
Significant Difference ◽  
The Coefficient Of Friction ◽  
Slip Method ◽  
Slip Force

This article proposes a technique to calculate the coefficient of friction for the fingertip– object interface. Twelve subjects (6 males and 6 females) participated in two experiments. During the first experiment (the imposed displacement method), a 3-D force sensor was moved horizontally while the subjects applied a specified normal force (4 N, 8 N, 12 N) on the surface of a sensor covered with different materials (sandpaper, cotton, rayon, polyester, and silk).Thenormal forceand thetangential force(i.e., the force due to the sensor motion) were recorded. Thecoefficient of friction(µd) was calculated as the ratio between the tangential force and the normal force. In the second experiment (the beginning slip method), a small instrumented object was gripped between the index finger and the thumb, held stationary in the air, and then allowed to drop. The weight (200 g, 500 g, and 1,000 g) and the surface (sandpaper, cotton, rayon, polyester, and silk) in contact with the digits varied across trials. The same sensor as in the first experiment was used to record thenormal force(in a horizontal direction) and thetangential force(in the vertical direction). Theslip force(i.e., the minimal normal force or grip force necessary to prevent slipping) was estimated as the force at the moment when the object just began to slip. The coefficient of friction was calculated as the ratio between the tangential force and the slip force. The results show that (1) the imposed displacement method is reliable; (2) except sandpaper, for all other materials the coefficient of friction did not depend on the normal force; (3) theskin–sandpapercoefficient of friction was the highest µd= 0.96 ± 0.09 (for 4-N normal force) and theskin–rayonrayon coefficient of friction was the smallest µd= 0.36 ± 0.10; (4) no significant difference between the coefficients of friction determined with the imposed displacement method and the beginning slip method was observed. We view the imposed displacement technique as having an advantage as compared with the beginning slip method, which is more cumbersome (e.g., dropped object should be protected from impacts) and prone to subjective errors owing to the uncertainty in determining the instance of the slip initiation (i.e., impeding sliding).

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