scholarly journals Examination of milled h-BN addition on sintered Si3N4/h-BN ceramic composites

2018 ◽  
Vol 12 (4) ◽  
pp. 357-365 ◽  
Author(s):  
Katalin Balázsi ◽  
Mónika Furko ◽  
Zsolt Fogarassy ◽  
Csaba Balázsi

Silicon nitride (Si3N4) ceramics containing 1 and 5 wt.% of hexagonal boron nitride (h-BN) were prepared by attrition milling and hot-isostatic pressing. Thorough morphological characterizations have been carried out to reveal the influence of the milling parameters on the size of the h-BN additives. The results confirmed significant decrease in h-BN particle size by increasing milling time. The transmission electron microscopy observations revealed that the h-BN particles were incorporated into the ceramic matrix. The results showed that the increase of the h-BN content decreased significantly the hardness of materials. Moreover, the hardness values were higher when the size of h-BN was larger. The same tendency was observed in the case of Young?s modulus.

2012 ◽  
Vol 1485 ◽  
pp. 107-112
Author(s):  
Jorge López-Cuevas ◽  
Magaly V. Ramos-Ramírez ◽  
José L. Rodríguez-Galicia

ABSTRACTBa0.75Sr0.25AlSi2O8 (SBAS) - Al2O3 composites, with SBAS/Al2O3 weight ratios of: (a) 90/10, (b) 70/30, and (c) 50/50, are in situ synthesized by reactive sintering at 900-1500°C/5h. The effect of mechanical activation of the precursor mixtures for 0, 4 or 8h in an attrition milling device on the microstructure and phase composition of the composites is studied. Only SBAS and Al2O3 phases are obtained at 1300-1500°C, independently of milling time. In general, the relative proportion of the desirable monoclinic SBAS (Celsian) phase increases in the materials with increasing milling time and sintering temperature, which is enhanced by their SrO content. The promotion of surface nucleation of the undesirable hexagonal SBAS (Hexacelsian) phase by mechanical activation results in a maximum Hexacelsian to Celsian conversion fraction of only 81.4%, obtained for composition 2 milled for 8h and sintered at 1500°C/5h. Under these synthesis conditions, an increment in the amount and size of the Al2O3 particles in the composites is detrimental for the Hexacelsian to Celsian conversion.


2018 ◽  
Vol 784 ◽  
pp. 73-78
Author(s):  
Alexandra Kovalčíková ◽  
Michal Húlan ◽  
Richard Sedlák ◽  
Martin Fides ◽  
Csaba Balázsi ◽  
...  

Si3N4/hBN composites were fabricated by hot isostatic pressing at 1700°C/3h with 1, 3 and 5 wt. % micro-sized or nano-sized hexagonal boron nitride particles added to silicon nitride matrix. An indentation quench test method was used for estimation of thermal shock resistance of monolithic Si3N4and Si3N4/hBN composites. Thermal shock resistance of the composites increased with the increase of size and volume of hBN particles. The critical temperature difference for the composites with micro-sized hBN was significantly higher (over 900°C) compared to the monolithic silicon nitride (580°C).


Author(s):  
W. Braue ◽  
R.W. Carpenter ◽  
D.J. Smith

Whisker and fiber reinforcement has been established as an effective toughening concept for monolithic structural ceramics to overcome limited fracture toughness and brittleness. SiC whiskers in particular combine both high strength and elastic moduli with good thermal stability and are compatible with most oxide and nonoxide matrices. As the major toughening mechanisms - crack branching, deflection and bridging - in SiC whiskenreinforced Al2O3 and Si3N41 are critically dependent on interface properties, a detailed TEM investigation was conducted on whisker/matrix interfaces in these all-ceramic- composites.In this study we present HREM images obtained at 400 kV from β-SiC/α-Al2O3 and β-SiC/β-Si3N4 interfaces, as well as preliminary analytical data. The Al2O3- base composite was hotpressed at 1830 °C/60 MPa in vacuum and the Si3N4-base material at 1725 °C/30 MPa in argon atmosphere, respectively, adding a total of 6 vt.% (Y2O3 + Al2O3) to the latter to promote densification.


Author(s):  
J. R. Heffelfinger ◽  
C. B. Carter

Transmission-electron microscopy (TEM), scanning-electron microscopy (SEM) and energy-dispersive x-ray spectroscopy (EDS) were used to investigate the solid-state reaction between a thin yttria film and a (0001) α-alumina substrate. Systems containing Y2O3 (yttria) and Al2O3 (alumina) are seen in many technologically relevant applications. For example, yttria is being explored as a coating material for alumina fibers for metal-ceramic composites. The coating serves as a diffusion barrier and protects the alumina fiber from reacting with the metal matrix. With sufficient time and temperature, yttria in contact with alumina will react to form one or a combination of phases shown by the phase diagram in Figure l. Of the reaction phases, yttrium aluminum garnet (YAG) is used as a material for lasers and other optical applications. In a different application, YAG is formed as a secondary phase in the sintering of AIN. Yttria is added to AIN as a sintering aid and acts as an oxygen getter by reacting with the alumina in AIN to form YAG.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 536 ◽  
Author(s):  
Sneha Goel ◽  
Kévin Bourreau ◽  
Jonas Olsson ◽  
Uta Klement ◽  
Shrikant Joshi

Electron beam melting (EBM) is gaining rapid popularity for production of complex customized parts. For strategic applications involving materials like superalloys (e.g., Alloy 718), post-treatments including hot isostatic pressing (HIPing) to eliminate defects, and solutionizing and aging to achieve the desired phase constitution are often practiced. The present study specifically explores the ability of the combination of the above post-treatments to render the as-built defect content in EBM Alloy 718 irrelevant. Results show that HIPing can reduce defect content from as high as 17% in as-built samples (intentionally generated employing increased processing speeds in this illustrative proof-of-concept study) to <0.3%, with the small amount of remnant defects being mainly associated with oxide inclusions. The subsequent solution and aging treatments are also found to yield virtually identical phase distribution and hardness values in samples with vastly varying as-built defect contents. This can have considerable implications in contributing to minimizing elaborate process optimization efforts as well as slightly enhancing production speeds to promote industrialization of EBM for applications that demand the above post-treatments.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1225
Author(s):  
Cristina García-Garrido ◽  
Ranier Sepúlveda Sepúlveda Ferrer ◽  
Christopher Salvo ◽  
Lucía García-Domínguez ◽  
Luis Pérez-Pozo ◽  
...  

In this work, a blend of Ti, Nb, and Mn powders, with a nominal composition of 15 wt.% of Mn, and balanced Ti and Nb wt.%, was selected to be mechanically alloyed by the following two alternative high-energy milling devices: a vibratory 8000D mixer/mill® and a PM400 Retsch® planetary ball mill. Two ball-to-powder ratio (BPR) conditions (10:1 and 20:1) were applied, to study the evolution of the synthesized phases under each of the two mechanical alloying conditions. The main findings observed include the following: (1) the sequence conversion evolved from raw elements to a transitory bcc-TiNbMn alloy, and subsequently to an fcc-TiNb15Mn alloy, independent of the milling conditions; (2) the total full conversion to the fcc-TiNb15Mn alloy was only reached by the planetary mill at a minimum of 12 h of milling time, for either of the BPR employed; (3) the planetary mill produced a non-negligible Fe contamination from the milling media, when the highest BPR and milling time were applied; and (4) the final fcc-TiNb15Mn alloy synthesized presents a nanocrystalline nature and a partial degree of amorphization.


2011 ◽  
Vol 2 ◽  
pp. 394-404 ◽  
Author(s):  
Simon Kurasch ◽  
Jannik C Meyer ◽  
Daniela Künzel ◽  
Axel Groß ◽  
Ute Kaiser

The accuracy of multislice high-resolution transmission electron microscopy (HRTEM) simulation can be improved by calculating the scattering potential using density functional theory (DFT) Gemming, T.; Möbus, G.; Exner, M.; Ernst, F.; Rühle, M. J. Microsc. 1998, 190, 89–98. doi:10.1046/j.1365-2818.1998.3110863.xDeng, B.; Marks, L. D. Acta Crystallogr., Sect. A 2006, 62, 208–216. doi:10.1107/S010876730601004X. This approach accounts for the fact that electrons in the specimen are redistributed according to their local chemical environment. This influences the scattering process and alters the absolute and relative contrast in the final image. For light element materials with well defined geometry, such as graphene and hexagonal boron nitride monolayers, the DFT based simulation scheme turned out to be necessary to prevent misinterpretation of weak signals, such as the identification of nitrogen substitutions in a graphene network. Furthermore, this implies that the HRTEM image does not only contain structural information (atom positions and atomic numbers). Instead, information on the electron charge distribution can be gained in addition. In order to produce meaningful results, the new input parameters need to be chosen carefully. Here we present details of the simulation process and discuss the influence of the main parameters on the final result. Furthermore we apply the simulation scheme to three model systems: A single atom boron and a single atom oxygen substitution in graphene and an oxygen adatom on graphene.


2014 ◽  
Vol 793 ◽  
pp. 23-27
Author(s):  
C. Patiño-Carachure ◽  
J. Luis López-Miranda ◽  
F. de la Rosa ◽  
M. Abatal ◽  
R. Pérez ◽  
...  

In this investigation the Al64Cu24Fe12 alloy was melted in an induction furnace and solidified under normal casting conditions. The as-cast sample was subject to a heat treatment at 700 oC under argon atmosphere in order to obtain the icosahedral quasicrystalline phase in a monophase region. Subsequently, the icosahedral phase was milled for different times and water added conditions. The pre-alloyed and milled powders were characterized using scanning electron microscopy, X-Ray diffraction, and transmission electron microscopy. The experimental results showed that the icosahedral phase is sensitive to the reaction between water and aluminum of the quasicrystalline alloy to generate hydrogen. As the milling time and the amount of water are increased, the embrittlement reaction of the alloy is accentuated releasing more hydrogen.


2010 ◽  
Vol 105-106 ◽  
pp. 179-183 ◽  
Author(s):  
De Gui Zhu ◽  
Hong Liang Sun ◽  
Yu Shu Wang ◽  
Liang Hui Wang

Fully dense samples of TiB2-TiCX and TiB2-TiCX/15SiC ceramic composites were fabricated by in-situ synthesis under hot isostatic pressing from TiH2, B4C and SiC powders. Their oxidized behaviors at different temperatures were tested. Optical micrograph studies and thermo-gravimetric analyses show that the highest effective temperature of oxidation resistance is 700°C for TiB2-TiCX, and 1100°C for TiB2-TiCX/15SiC. The weight gain of TiB2-TiCX/15SiC below 1100°C is quite low, and it rises up suddenly when the temperature reaches 1200°C. Thus, the highest effective temperature of oxidation resistance is 1100°C for TiB2-TiCX/15SiC. The oxidation dynamic curves of TiB2-TiCX/15SiC ceramics accord with the parabola’s law. The activation energy of TiB2-TiCx/15SiC (189.87kJ.mol-1) is higher than that of TiB2-TiCx (96.44kJ.mol-1). In the oxidation process of TiB2-TiCx/15SiC, TiB2 reacts with oxygen and generates TiO2 and B2O3 at first. A layer of whole homogeneous oxide film cannot be formed, in the mean time, the oxidation of TiC begins. When temperature goes up to 1000°C, TiC phase is totally oxidized. SiC is oxidized to SiO2 at about 900°C, Meanwhile, TiO2 forms denser film than B2O3, which grows and covers the surface of the material, and gives better property of oxidation resistance.


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