Tanks Assurance and Endorsement Extension Strategy

2021 ◽  
Author(s):  
Sahar Abdul-Karim Khattab ◽  
Marwa Sami Alsheebani

Abstract The objective of this paper is to study various methods that can be implemented on existing or new tanks to achieve an extended endorsement period (e.g. 20 years plus) for Crude Oil Floating Roof Storage Tanks. This extended period is necessary in order to overcome anticipated future challenges in tank availability due to (i) increased production and loading, (ii) stretched major overhaul (MOH) duration due to unforeseen delays in MOH works, (iii) corrosion in bottom plates, etc. An extensive research based on international API Standard 653 "Tank Inspection, Repair, Alteration, and Reconstruction" was conducted to achieve this extended period. Initially, some COS tanks aspects were assessed based on API SPEC 653 (2014, Addendum 2, May 2020) to achieve this new Tanks Endorsement Vision, such as: (a) studying the currently applied Corrosion Protection Barriers to the COS tanks and their effectiveness to the endorsement period, (b) the adequacy of commonly applied Corrosion Protection Barriers with respect to the endorsement period, and (c) exploring possible enhancements on COS Tanks Corrosion Protection Barriers, and Monitoring systems to extend tanks endorsement period. Based on API SPEC 653 (2014, Addendum 2, May 2020), currently applied tank safeguards were found inadequate to achieve the 20 years plus tank endorsement period requirement. In order to extend tanks endorsement period, additional safeguards shall be implemented, with special attention to tank bottom plates (soil side), since corrosion problems are mostly exhibited in tank bottom plates from the soil/oil side. Multiple solutions for corrosion safeguards were explored and recommended as part of this study such as the installation of a CP system under COS tanks, as well as installation of a corrosion monitoring system, and performing routine in-service inspections for COS tanks (internal and external) as per API SPEC 653 (2014, Addendum 2, May 2020), etc. Overall, this paper provides an insight on the calculation method of tanks endorsement period, and possible tank corrosion safeguards and controls that can be implemented to extend the COS tanks endorsement period to at least 20 years. Results and recommendations studied in this paper will benefit the Oil and Gas Industry and help in overcoming future challenges.

2013 ◽  
Author(s):  
Maria Simone de Menezes Alencar ◽  
Ronaldo Pedro da Silva ◽  
Daniel Giacometti ◽  
Adriana Forero ◽  
Alan Labes

Author(s):  
Abdullah N. AlKhudhayr ◽  
Abdulrahman M. AlAdel

Abstract A gas turbine is a reliable type of rotating equipment, utilized in various applications. It is well known in power generation and aviation. In the oil and gas industry, gas turbines are utilized in locations with limited electrical power or a high power driven load requirement, such as offshore or a high-rated power 20MW compressor. Five gas turbines are used as mechanical drive equipment. After a few years of operation, the gas turbines were experiencing high operating temperatures in bearings, turbine compartments, high spread temperature, and the presence of smoke in the exhaust. During a major overhaul of the turbines, oil was found to have accumulated internally in the wrapper casing, along with damage to several internal combustion components. In one case, the exhaust casing experienced severe damage with deformation. This paper presents a case study of a gas turbine failure and its contributors. The paper explains the mitigated solution to overcome the challenges related to the gas turbine operation, maintenance, and machine design.


2013 ◽  
Author(s):  
Saleh Mohammed Al-Jabri ◽  
Mohammed Al-Otaibi ◽  
Sadoun Al-Khaledi

2018 ◽  
Vol 2 (1) ◽  
pp. 55-65 ◽  
Author(s):  
H. N. Phan ◽  
◽  
F. Paolacci ◽  
D. Corritore ◽  
S. Alessandri ◽  
...  

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2457
Author(s):  
Ahmad Aljarah ◽  
Nader Vahdati ◽  
Haider Butt

Corrosion in the oil and gas industry represents one of the major problems that affect oil production and transportation processes. Several corrosion-inspection technologies are in the market to detect internal and external corrosion of oil storage tanks, but inspection of storage tanks occurs every 3 to 7 years. In between inspection interval, aggressive corrosion can potentially occur, which makes the oil and gas industry vulnerable to accidents. This study proposes a new internal corrosion detection sensor based on the magnetic interaction between a rare-earth permanent magnet and the ferromagnetic nature of steel, used to manufacture oil storage tanks. Finite element analysis (FEA) software was used to analyze the effect of various sensor parameters on the attractive force between the magnet and the steel. The corrosion detection sensor is designed based on the FEA results. The experimental testing of the sensor shows that it is capable of detecting internal metal loss due to corrosion in oil storage tanks within approximately 8 mm of the internal surface thickness. The sensor showed more than two-fold improvement in the detection range compared to previous sensor proposed by the authors. Furthermore, the sensor of this paper provides a monitoring rather than occasional inspection solution.


2016 ◽  
Author(s):  
Omar Alaref ◽  
Mahmoud Saada ◽  
Mongi Abdelmoula ◽  
Marvin Rourke

ABSTRACT Well integrity technologies have been in high demand within the oil and gas industry in the recent years due to two main reasons; Recent incidents and down term in industry. The recent failures and blow out incidents occurring in different parts of the world encouraged new strategies and well integrity management systems to be deployed in order to ensure wells are meeting health, safety and environmental standards. Moreover, the down term in industry caused by relatively low oil price which led oil and gas operators to scale down on exploration and drilling and alternatively work-over existing wells. It is believed that the most economical way to work-over the well is by performing data acquisition first, which enables the work-over team to do an informed decision and tackle the specified problem, saving non-productive time. One of the fast growing well integrity technologies is leak detection. Unlike conventional data acquisition techniques such as corrosion monitoring, leak detection method traces the fluids entering to the well-bore and gives a dynamic image of what's going on in a producing/injecting well. The leak detection is mainly based on passive acoustic measurement, which is typically based on listening to fluid vibration by moving through different aperture sizes, and recorded in different frequencies and amplitudes. Other measurements are recommended to add such as temperature, pressure and multiphase sensors (in case leak is suspected to be inside the tubing). The technology has been used in various locations around the world with challenging environments. The typical and most desired ones are firstly the surface casing leaks where fluids of various types enter into the annuli between casings and build up on surface. Moreover, high amounts of undesired fluids contributing to the production and the source would be hard to identify with conventional technologies.


Author(s):  
Hoang N. Phan ◽  
◽  
Fabrizio Paolacci ◽  
Daniele Corritore ◽  
Silvia Alessandri ◽  
...  

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