Operational Experience of Running Multicasing Gas Compression Trains on a North Sea Platform

1986 ◽  
Vol 1 (04) ◽  
pp. 279-288
Author(s):  
W.P. Hancock
2020 ◽  
Vol 143 (3) ◽  
Author(s):  
Damir Tadjiev

Abstract Dynamic flexible risers are complex engineered systems, which provide a connection between topside (normally floating) facilities and subsea pipeline infrastructure on offshore oilfields. Such systems require the use of ancillary equipment to ensure the riser’s correct configuration is maintained throughout the service life. Industry experience shows that the integrity management of riser ancillary equipment is not always comprehensive, and failure of such equipment is one of the causes of premature removal of flexible risers from service. This article presents some case studies from the operational experience of dynamic flexible risers by an operator in the UK North Sea covering a period of approximately 20 years. The case studies look at the anomalies identified in service by general visual inspection (GVI) using a remotely operated vehicle (ROV) and the lessons learned. Some of the anomalies, had they not been identified and addressed promptly, could have resulted in costly repairs, which demonstrates the importance of inspecting the ancillary equipment of flexible risers as a part of the riser integrity management strategy. The challenges associated with integrity management of ancillary equipment of dynamic flexible risers are also discussed. The case studies presented in this article demonstrate that ROV GVI is an effective method for identifying installation and in-service anomalies related to flexible riser ancillary equipment. The purpose of this article is to share lessons learned with the wider offshore oil and gas community. It is also believed that the information presented in this article may provide useful information to other users of dynamic flexible riser systems when developing and/or implementing their subsea pipelines integrity management programs.


Author(s):  
A. D. Simnett

This paper relates the problems encountered with the operation of series configuration gas compression since its introduction in 1976 to the Leman Gas Field in the UK Southern North Sea gas transmission system. Various topics are addressed with the problem described and the adopted solution. Although solutions to these problems can be achieved by different methods, it is hoped that by relating these experiences, future operators embarking on offshore compression can take account during design stages and hence dispel the need of expensive modifications to plant offshore.


Author(s):  
R. B. Spector ◽  
L. S. Cimino

Approximately 50 years of offshore oil exploration drilling and production have led to refined techniques and equipment selection criteria. Gas turbines have established themselves as the prime source of energy transfer in that sector of the industrial marketplace where space and weight are of major importance. The increased worldwide demand for petroleum has pushed offshore platforms into deeper waters requiring further sophistication in the allocation of space, weight and maintenance resources. The aeroderivative gas turbine meets the above criteria and in addition offers the platform designer high thermal efficiency and system flexibility coupled with ease of maintenance. This paper presents a summary of experience gained in over 10 years of operation of the General Electric LM2500 gas turbine on platforms in the North Sea. Although all of the circumstances that may be encountered cannot be adequately covered, highlighting the events which occurred in over one million hours of operation presents the potential user with a better understanding of the uniqueness of this type application. The advantages and the reliability of the aeroderivative gas turbine are also discussed. The LM2500 gas turbine was first introduced into off-shore operation in the Norwegian sector of the North Sea in November 1979, after successful application in gas compression and transmission duty on pipelines and other on shore facilities.


Author(s):  
Stian Madsen ◽  
Jørn Watvedt ◽  
Lars E. Bakken

Optimized operation of gas turbines is discussed for a fleet of eleven LM2500PE engines at a Statoil North Sea offshore field in Norway. Three engines are generator drivers while eight engines are compressor drivers. Several of the compressor drive engines run at peak load (T5.4 control), hence production rate is limited by the available power from these engines. The majority of the engines discussed run continuously without redundancy, hence gas turbine uptime is critical for the field’s production and economy. The performance and operational experience with upgraded inlet air filter systems, as well as successful operation at longer maintenance intervals and higher average engine performance are described. For North Sea operation, a key property of the filter system is the ability to handle high humidity and high salt-content, typical of the harsh environment in these waters. The upgraded filter system analyzed in this paper is a 2-stage system (vane separator stage upstream of the high-efficiency filter stage), which is a simplified design versus the old traditional 3-stage systems (louvre upstream and vane separator downstream of the filter stage). These 2-stage systems rely on an efficient upstream vane separator to remove the vast majority of water from the airflow before it reaches the high-efficiency filters. The high-efficiency filters are specially designed to withstand moisture. The effectiveness and contribution of each component in the filtration system are described. Extensive testing of both new and used filter elements, of different filter grade and operated at different intervals, has been performed in a filter test rig facility onshore. Extensive testing of used filters has also been performed at the filter OEM, where filter efficiency is measured as well as destructive testing and analysis of the filter layers. The effect of an optimized air intake filter system for the subject engines, is longer operating intervals, higher power availability and lower engine deterioration. The operating intervals are now extended to six months (4,000 hours), from initially two months (1,500 hours, early 1990s) then four months (3,000 hours, mid 2000s). The HPC efficiency deterioration is reduced by some 3% related to intake filter system, of a total of over 6% in efficiency deterioration over each 6-month operating period.


Author(s):  
J. M. Overli ◽  
R. Magnusson

This paper describes the results obtained from a study commissioned to ascertain the optimum drive arrangements for the gas compression machinery to be installed on an integrated platform in the North Sea. The study was restricted to two main drive type alternatives: - All compressor stages on one shaft driven by a variable speed aero-derivative gas turbine. - All compressor stages with separate, constant speed, electric motor drives. The study took into account drive option and shafting arrangements with regard to flexibility of operation, weight, area, lay-out, foundation/alignment, waste heat recovery requirements, availability/reliability, safety, maintenance, fuel consumption, investment cost and operational experience. For the specific case studied, the overall conclusion was in favour of the gas turbine drive alternative.


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