Effects of Seeding Layers on Electroless Copper Deposition

1999 ◽  
Vol 564 ◽  
Author(s):  
Kai Yu Liu ◽  
Man Siu Tse ◽  
Wang Ling Goh

AbstractCopper has been actively pursued as the most promising candidate for replacing the current Al metallization for ULSI interconnection because of its higher electrical conductivity and resistance to electromigration. In this work, we present our experimental results on electroless copper deposition on various seeding layers from a formaldehyde-based solution with EDTA as a complexing agent. For electroless plating, a seeding layer is essential for the initiation of copper deposition. X-ray diffraction analysis revealed a variation in the crystallographic orientation of the electroless deposited copper with different underlying seeding layers. The seeding layer is the key factor affecting copper nucleation and grain growth. The initial nucleation behaviors of electroless copper deposition on palladium and copper seeding layers were investigated. The microstructure of electroless deposited copper blanket films was studied using both SEM and AFM, and the crystallinity was analyzed using XRD. The crystal orientation and surface texture of the electroless deposited copper films could be modified by thermal annealing in vacuum (10E-6 Torr) for 30 min at temperatures ranging from 200°C to 300°C. The ratio of crystal orientation, I(111)/I(200) increased with higher annealing temperature, indicating enhanced growth of the (111) crystal structure.

2002 ◽  
Vol 716 ◽  
Author(s):  
Seok Woo Hong ◽  
Yong Sun Lee ◽  
Ki-Chul Park ◽  
Jong-Wan Park

AbstractThe effect of microstructure of dc magnetron sputtered TiN and TaN diffusion barriers on the palladium activation for autocatalytic electroless copper deposition has been investigated by using X-ray diffraction, sheet resistance measurement, field emission scanning electron microscopy (FE-SEM) and plan view transmission electron microscopy (TEM). The density of palladium nuclei on TaN diffusion barrier increases as the grain size of TaN films decreases, which was caused by increasing nitrogen content in TaN films. Plan view TEM results of TiN and TaN diffusiton barriers showed that palladium nuclei formed mainly on the grain boundaries of the diffusion barriers.


2013 ◽  
Vol 160 (6) ◽  
pp. D226-D232 ◽  
Author(s):  
Tanu Sharma ◽  
Ralf Brüning ◽  
Colby Brown ◽  
Allison Sibley ◽  
Johannes Etzkorn ◽  
...  

2011 ◽  
Vol 519 (13) ◽  
pp. 4377-4383 ◽  
Author(s):  
Ralf Brüning ◽  
Bruce Muir ◽  
Eric McCalla ◽  
Émilie Lempereur ◽  
Frank Brüning ◽  
...  

2012 ◽  
Vol 1529 ◽  
Author(s):  
Tanu Sharma ◽  
Ralf Brüning ◽  
Delilah A. Brown ◽  
Simon Bamberg ◽  
Michael Merschky ◽  
...  

ABSTRACTElectroless copper films are usually the first conducting layer on the insulating substrates of printed circuit boards. For this and other emerging applications, the internal stress of the copper layer is an important consideration both for film adhesion and film-substrate interaction. We have combined stress/strain analysis based on X-ray diffraction, which is sensitive to the strain of the copper crystallites, with a conventionally used technique that analyses the bending of the substrate (Deposit Stress Analyzer). Both techniques were implemented in such a way that the stress could be monitored continuously during the deposition of the films from the electroless plating bath as well as afterwards. These tests were carried out for three chemical formulations and the results from both techniques agree qualitatively. For one bath, the substrate bending method detects a 60 nm region of local stress at the film-surface interface.


2000 ◽  
Vol 612 ◽  
Author(s):  
H. Gu ◽  
R. Fang ◽  
T. J. O'Keefe ◽  
M. J. O'Keefe ◽  
W.-S. Shih ◽  
...  

AbstractSpontaneous deposition of copper seed layers from metal bearing organic based solutions onto sputter deposited titanium, titanium nitride, and tantalum diffusion barrier thin films has been demonstrated. Based on electrochemically driven cementation exchange reactions, the process was used to produce adherent, selectively deposited copper metal particulate films on blanket and patterned barrier metal thin films on silicon substrates. The organic solution deposited copper films were capable of acting as seed layers for subsequent electrolytic and electroless copper deposition processes using standard plating baths. Electroless and electrolytic copper films from 0.1µm to 1.0µm thick were produced on a variety of samples on which the organic solution copper acted as the initial catalytic seed layer. The feasibility of using organic solution deposited palladium as a seed layer followed by electroless copper deposition has also been demonstrated. In addition, experiments conducted on patterned barrier metal samples with exposed areas of dielectric such as polyimide indicated that no organic solution copper or palladium deposition occurred on the insulating materials.


2013 ◽  
Vol 2013 (1) ◽  
pp. 000026-000030 ◽  
Author(s):  
Tobias Bernhard ◽  
Simon Bamberg ◽  
Frank Brüning ◽  
Ralf Brüning ◽  
Laurence J. Gregoriades ◽  
...  

Polymer substrates were chemically coated with copper using various electroless copper baths and the internal strain/stress, as well as the adhesion quality, in the resulting copper films were studied during and after deposition as a function of the deposit thickness and the operation parameters of the electroless bath. The appearance of internal compressive stress in the copper film correlates to the probability of buckle driven delamination failure (blistering). Based on a simple theoretical concept we derived limits of allowed compressive stress in the copper film without inducing this failure mode. Furthermore depth-resolved X-ray diffraction (XRD) measurements in up to 1 μm thick electroless films indicate an approximately linear internal stress profile from about +200 MPa tensile stress at the substrate/adsorbate interface to −100 MPa compressive stress at the surface of the deposit. This will be explained in terms of a possible composition gradient of nickel in the copper film.


2013 ◽  
Vol 2013 (DPC) ◽  
pp. 001358-001388
Author(s):  
Simon Bamberg ◽  
Tobias Bernhard (corresponding author) ◽  
Laurence J. Gregoriades (presenting author) ◽  
Frank Brüning ◽  
Ralf Brüning ◽  
...  

Strain in chemically deposited copper films on polymer substrates was determined by means of in situ X-ray diffraction (XRD), deposit stress analyzer (DSA) and spiral contractometer (SC). The strain evolution of the films was studied as a function of copper film thickness and electroless copper bath parameters, during and after deposition. The results are not indicative of a preferred crystallite orientation or texturing in the deposit. The copper film stress is controllable over a wide range of some 100 MPa from compressive to tensile stress by appropriate variation of bath parameters (e.g. temperature, concentration of bath components such as nickel, stabilizer and formaldehyde). A higher tendency of blister generation for relaxed or compressively stressed films is apparent, which implies that a sufficient level of tensile stress throughout the deposition promotes film adhesion. An observable change from tensile to compressive film stress during the cooling of the sample from bath operation to rinse water temperature is discussed in terms of substrate-induced thermal stress to the copper film. In this context, the difference in the substrate materials required for XRD (polymer), DSA (copper) and SC (stainless steel) may be a significant factor contributing to the diverging measured stress behaviors of the methods. Moreover, it is questionable whether SC stress data can be compared with XRD and DSA stress data, due to the low resolution of the SC method (~60 MPa).


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