AlNi and Ni2Si based ohmic contacts to p-type 4H-SiC have been produced using low
energy ion implantation, a Ti contact layer, and sequential anneals. Low resistivities were promoted
by degenerately (>1020 cm-3) doping the surface region of 4H-SiC epilayers via Al+ implantation.
High acceptor activation and improved surface morphology was achieved by capping the samples
with pyrolized photoresist and using a two-step anneal sequence in argon. Ti/AlNi/W and
Ti/Ni2Si/W stacks of varying Ti and/or binary layer thickness were compared at varying anneal
temperatures. AlNi based samples reliably and repeatedly achieved specific contact resistivities as
low as 5.5 x10-5 ohm-cm2 after annealing at temperatures of 700-1000°C. For the Ni2Si samples,
resistivities as low 4.5x10-4 ohm-cm2 were reached after annealing between 750 and 1100°C.
Similarly, a set of Ti/AlNi/Au samples, with or without Ge as an additional contact layer, were
prepared via the same procedures. In this case, specific contact resistivities as low as 5.0 x10-4
ohm-cm2 were achieved after annealing the Ti/AlNi/Au samples between 600 and 700°C for 30
minutes in a dynamic argon atmosphere or under high vacuum. The lowest resistivities were
realized using thicker (~ 40 nm) Ti layers. I-V analysis revealed superior linear characteristics for
the AlNi system, which also exhibited a more stable microstructure after anneal. SIMS and RBS
were used to analyze the stability of the stacks subsequent to thermal treatment. AFM analysis
demonstrated the superiority of photoresist capping over alternatives in minimizing surface
roughness. Linear ohmic behavior after significantly reduced anneal temperature is the main
observation of the present study.