scholarly journals Observation and Modelling of Electromigration-Induced Void growth in Al-Based Interconnects

1993 ◽  
Vol 309 ◽  
Author(s):  
O. Kraft ◽  
S. Bader ◽  
J.E. Sanchez ◽  
E. Arzt

AbstractAccelerated electromigation tests on unpassivated, pure aluminum interconnects were performed. The failure mechanisms were observed by interrupting the tests and exanming the conductor lines using an SEM. Because the metal thin film was subjected to a so-called laser reflow process before patterning, grain boundaries were visible in the SEM as thermal grooves. Voids were observed to move along the line and to grow in a transgranular manner, and a characteristic asymmetric void shape was identified which seems to be related to the failure mechanism. It is argued that substantial progress in modelling and understanding of electromigration failure can be made by consideration of such void shape effects.

1993 ◽  
Vol 308 ◽  
Author(s):  
O. Kraft ◽  
S. Bader ◽  
J.E. Sanchez ◽  
E. Arzt

ABSTRACTAccelerated electromigation tests on unpassivated, pure aluminum interconnects were performed. The failure mechanisms were observed by interrupting the tests and examining the conductor lines using an SEM. Because the metal thin film was subjected to a so-called laser reflow process before patterning, grain boundaries were visible in the SEM as thermal grooves. Voids were observed to move along the line and to grow in a transgranular manner, and a characteristic asymmetric void shape was identified which seems to be related to the failure mechanism. It is argued that substantial progress in modelling and understanding of electromigration failure can be made by consideration of such void shape effects.


Author(s):  
Jin Young Kim ◽  
R. E. Hummel ◽  
R. T. DeHoff

Gold thin film metallizations in microelectronic circuits have a distinct advantage over those consisting of aluminum because they are less susceptible to electromigration. When electromigration is no longer the principal failure mechanism, other failure mechanisms caused by d.c. stressing might become important. In gold thin-film metallizations, grain boundary grooving is the principal failure mechanism.Previous studies have shown that grain boundary grooving in gold films can be prevented by an indium underlay between the substrate and gold. The beneficial effect of the In/Au composite film is mainly due to roughening of the surface of the gold films, redistribution of indium on the gold films and formation of In2O3 on the free surface and along the grain boundaries of the gold films during air annealing.


1999 ◽  
Vol 563 ◽  
Author(s):  
V. K. Andleigh ◽  
Y. J. Park ◽  
C. V. Thompson

AbstractA tool for simulation of electromigration and electromigration-induced damage, MIT/EmSim, has been used to investigate interconnect reliability, focusing on transitions in failure mechanisms associated with void nucleation, growth, and growth saturation. Conventional scaling of electromigration test results assume that the median time to electromigration-induced failure scales with the current density j to the power −n. The effects of transitions in failure mechanisms have been studied by characterizing the apparent current density exponent. When failure is limited by void nucleation, n=2 scaling is observed, and when failure requires substantial void growth, n=1 scaling is observed. When lines end at diffusion barriers such as W or liner-filled vias, void growth saturates in short lines at low current densities, and, depending on the failure criterion, lines under these conditions can be ‘immortal’. As growth saturates, apparent current density exponents increase above 2. Failure mechanism maps can be constructed to illustrate the failure mechanisms and scaling behavior as a function of line length and current density. Failure maps can be used in accurately scaling test results to service conditions, to suggest layout strategies for optimized circuit reliability, and to assess the reliability of new interconnect materials and structures.


2015 ◽  
Vol 162 (14) ◽  
pp. A2847-A2853 ◽  
Author(s):  
Nathanaël Grillon ◽  
Emilien Bouyssou ◽  
Sébastien Jacques ◽  
Gaël Gautier

2020 ◽  
Vol 2020 (1) ◽  
pp. 000100-000105
Author(s):  
P.E. Chris South

Abstract Acceleration factors (AF) are key to designing an effective accelerated life test (ALT). They represent the ratio of the time in field to the time in test for a particular event to occur (typically a failure event related to a specific failure mechanism). Time to failure for a device generally correlates with the amount of stress applied (the higher the stress, the quicker the device will fail), and failure models exist to mathematically define that correlation for various failure mechanisms. This allows for use of a higher stress in test than in the field, thereby providing an acceleration factor that shortens the time in test to demonstrate a failure-free time period. ALT can take the form of qualitative or quantitative testing. The latter is used to determine the life characteristics of the device with some reliability and confidence level. Usage rate acceleration and higher stress acceleration can be used. It is important to consider the design limits of the device based on its specification and material properties, and limit the stress levels in test so as not to induce failure mechanisms that the device would not otherwise have experienced in the field. ALT results are used to make life predictions for the device tested. With no failures, the test results demonstrate the required reliability and confidence level metrics for the failure mechanism of interest. With several failures, a reliability software tool can be used with the appropriate analysis method, rank method, and confidence bounds method chosen in order to extrapolate to an expected life in test. The equivalent field life is based on multiplying the expected life in test by the AF. If the field stress and/or test stress are not constant, there are multiple acceleration factors to utilize. As a result, an equivalent acceleration factor needs to be calculated and used as the AF when predicting equivalent field life.


2020 ◽  
Vol 57 (10) ◽  
pp. 1617-1621
Author(s):  
Shuangfeng Guo ◽  
D.V. Griffiths

This note presents results of stability analyses of two-layer undrained slopes by the finite element method. The study focuses on the circumstances under which either deep or shallow failure mechanisms occur, as a function of the strength ratio of the layers, slope angle, and foundation depth ratio. Improved knowledge of the location of the critical failure mechanism(s) in two-layer systems will give engineers better insight into where to focus their attention in terms or remediation or reinforcement to preserve stability.


Author(s):  
Aldo Kingma ◽  
Peter Toonssen ◽  
Shruti Kulkarni ◽  
Dorrit Roosen-Melsen ◽  
Monique van den Nieuwenhof ◽  
...  

2011 ◽  
Vol 311-313 ◽  
pp. 1814-1817
Author(s):  
Guo Ning Liu ◽  
Hua Dong Zhao ◽  
He Zheng Wang ◽  
Jing Ru Dong ◽  
Ming Hao Zhao

Polyester textiles usually have excellent mechanical properties. However, their mechanical behaviors under extreme conditions such as in the environment with high ozone concentration usually decay after a certain time period. Aiming at increasing the mechanical behavior of commercial polyester textiles under extreme conditions, a PET thin film coated with pure aluminum (Al) on its surface has been introduced as the top layer of the fabricated material with polyester textile as the middle layer. Main purpose of the study is to evaluate the role of aluminum thin film on the surface in improving the mechanical behavior of the polyester textiles after they have been exposed in the environment with extremely high concentration of ozone gas.


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