The Production of Metastable Metallic Particles Directly from the Mineral Concentrate By In-Flight Plasma Reduction

1983 ◽  
Vol 30 ◽  
Author(s):  
J.J. Moore ◽  
K.J. Reid ◽  
J.M. Sivertsen

ABSTRACTCombining the reduction of the mineral oxide to a liquid metal and its rapid solidification provides an energetically favorable route tod provide metastable metallic particles or powders. Such an option is available with the Sustained Shockwave Plasma (SSP) reactor in which the mineral oxide is reduced using a carbon-based reductant within the plasma medium and subsequently rapidly solidified. This paper examines the degree of metastability of these metal particles using optical, electron and Auger microscopy and discusses the potential of this processing route.

1996 ◽  
Vol 455 ◽  
Author(s):  
J. J. Suñol ◽  
M. T. Clavaguera-Mora ◽  
N. Clavaguera ◽  
T. Pradell

ABSTRACTMechanical alloying and rapid solidification are two important routes to obtain glassy alloys. New Fe-Ni based metal-metalloid (P-Si) alloys prepared by these two different processing routes were studied by differential scanning calorimetry and transmission Mössbauer spectroscopy. Mechanical alloyed samples were prepared with elemental precursors, and different nominal compositions. Rapidly solidified alloys were obtained by melt-spinning. The structural analyses show that, independent of the composition, the materials obtained by mechanical alloying are not completely disordered whereas fully amorphous alloys were obtained by rapid solidification. Consequently, the thermal stability of mechanically alloyed samples is lower than that of the analogous material prepared by rapid solidification. The P/Si ratio controls the magnetic interaction of the glassy ribbons obtained by rapid solidification. The experimental results are discussed in terms of the degree of amorphization and crystallization versus processing route and P/Si ratio content.


Author(s):  
N. Qiu ◽  
J. E. Wittig

PtCo hard magnets have specialized applications owing to their relatively high coercivity combined with corrosion resistance and ductility. Increased intrinsic coercivity has been recently obtained by rapid solidification processing of PtCo alloys containing boron. After rapid solidification by double anvil splat quenching and subsequent annealing for 30 minutes at 650°C, an alloy with composition Pt42Co45B13 (at.%) exhibited intrinsic coercivity up to 14kOe. This represents a significant improvement compared to the average coercivities in conventional binary PtCo alloys of 5 to 8 kOe.Rapidly solidified specimens of Pt42Co45B13 (at.%) were annealed at 650°C and 800°C for 30 minutes. The magnetic behavior was characterized by measuring the coercive force (Hc). Samples for TEM analysis were mechanically thinned to 100 μm, dimpled to about 30 nm, and ion milled to electron transparency in a Gatan Duomill at 5 kV and 1 mA gun current. The incident ion beam angle was set at 15° and the samples were liquid nitrogen cooled during milling. These samples were analyzed with a Philips CM20T TEM/STEM operated at 200 kV.


Author(s):  
J. E. O’Neal ◽  
K. K. Sankaran ◽  
S. M. L. Sastry

Rapid solidification of a molten, multicomponent alloy against a metallic substrate promotes greater microstructural homogeneity and greater solid solubility of alloying elements than can be achieved by slower-cooling casting methods. The supersaturated solid solutions produced by rapid solidification can be subsequently annealed to precipitate, by controlled phase decomposition, uniform 10-100 nm precipitates or dispersoids. TEM studies were made of the precipitation of metastable Al3Li(δ’) and equilibrium AL3H phases and the deformation characteristics of a rapidly solidified Al-3Li-0.2Ti alloy.


2021 ◽  
Vol 1 (4) ◽  
pp. 2170041
Author(s):  
Xuyang Sun ◽  
Bo Yuan ◽  
Hongzhang Wang ◽  
Linlin Fan ◽  
Minghui Duan ◽  
...  
Keyword(s):  

2021 ◽  
pp. 2000086
Author(s):  
Xuyang Sun ◽  
Bo Yuan ◽  
Hongzhang Wang ◽  
Linlin Fan ◽  
Minghui Duan ◽  
...  
Keyword(s):  

2018 ◽  
Vol 30 (16) ◽  
pp. 1706157 ◽  
Author(s):  
Jiangxin Wang ◽  
Guofa Cai ◽  
Shaohui Li ◽  
Dace Gao ◽  
Jiaqing Xiong ◽  
...  
Keyword(s):  

1998 ◽  
Vol 4 (S2) ◽  
pp. 98-99
Author(s):  
D. H. Ping ◽  
K. Hono ◽  
A. Inoue

Recently, Inoue et al. succeeded in fabricating ultrahigh-strength Al-based alloys consisting of a nanoscale mixture of α-Al and amorphous phases or a mixture of a-Al, amorphous and icosahedral phases in Al-TM-Ce, Al-TM-Ln (TM: transition metals) and Al-Cr-Co-Ce systems by rapid solidification [1-3]. In order to understand the mechanism of the nanoscale microstructural evolution during the rapid solidification processes in these nanocomposite alloys, we have characterized the microstructures of rapidly solidified Al94.5Cr3Co1.5Ce1 and Al96V4Fe2 alloys by atom probe field ion microscopy (APFIM) and high resolution transmission electron microscopy (HREM).TEM investigations have revealed that the as-quenched Al94.5Cr3Co1.5Ce1 alloy is composed of a nanoscale mixture of amorphous and α-Al. A typical TEM bright field micrograph is shown in Fig. 1. The microdiffraction patterns taken at various locations in the darkly contrasted region have shown that the region consists of a few interconnected α-Al grains and many localized amorphous regions which are trapped within the Al grains.


Soft Matter ◽  
2020 ◽  
Vol 16 (28) ◽  
pp. 6608-6618
Author(s):  
Taylor V. Neumann ◽  
Emily G. Facchine ◽  
Brian Leonardo ◽  
Saad Khan ◽  
Michael D. Dickey

Silicone composites featuring inclusions of liquid metal particles are soft and stretchable materials with useful electric, dielectric, mechanical, and thermal properties.


Author(s):  
Bradley Boyd ◽  
Sergey Suslov ◽  
Sid Becker ◽  
Andrew D. Greentree ◽  
Ivan S. Maksymov

2020 ◽  
Vol 993 ◽  
pp. 203-207
Author(s):  
Wei Min Ren ◽  
Zi Yong Chen ◽  
Zhi Lei Xiang ◽  
Li Hua Chai

Refining grain plays an important role in improving the mechanical properties of aluminum alloys. However, the conventional casting method with a slow cooling rate can be easy to cause coarseness of the microstructure and serious segregation. In this paper, the rapid solidification of Al-Zn-Mg-Cu alloy was prepared by the single-roller belt method. The alloy strip was studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and hardness test to study the microstructure and properties of the rapidly solidified aluminum alloy. The results show that the roller speed was an important parameters affecting the formability of the alloy. When the roller speed was 15 m/s, the aluminum alloy produced a thin bandwidth of 5 mm and a thickness of 150 um. As the rotation speed of the roller increased, the cooling rate of the melt increased, and the microstructure of the rapidly solidified Al-Zn-Mg-Cu aluminum alloy strip improved in grains refinement. Compared with the conventionally cast Al-Zn-Mg-Cu aluminum alloys, the Al-Zn-Mg-Cu aluminum alloys prepared by rapid solidification showed much finer crystal grains, and enhanced solid solubility of alloying elements with less precipitation of second phase and high hardness.


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