scholarly journals Effect of grinding parameters on surface roughness and subsurface damage and their evaluation in fused silica

2018 ◽  
Vol 26 (4) ◽  
pp. 4638 ◽  
Author(s):  
Huapan Xiao ◽  
Zhi Chen ◽  
Hairong Wang ◽  
Jiuhong Wang ◽  
Nan Zhu
Keyword(s):  
Surface Roughness ◽  
Fused Silica ◽  
Subsurface Damage ◽  
Grinding Parameters

scholarly journals Relations between subsurface damage depth and surface roughness of grinded fused silica

2013 ◽  
Vol 21 (25) ◽  
pp. 30433 ◽  
Author(s):  
P. Blaineau ◽  
R. Laheurte ◽  
P. Darnis ◽  
N. Darbois ◽  
O. Cahuc ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Fused Silica ◽  
Subsurface Damage ◽  
Damage Depth

Surface roughness and subsurface damage characterization of fused silica substrates

1999 ◽  
Author(s):  
Andreas Wuttig ◽  
Joerg Steinert ◽  
Angela Duparre ◽  
Horst Truckenbrodt
Keyword(s):  
Surface Roughness ◽  
Fused Silica ◽  
Subsurface Damage ◽  
Damage Characterization ◽  
Silica Substrates

scholarly journals Experimental Study on Surface Integrity and Subsurface Damage of Fused Silica in Ultra-Precision Grinding

2021 ◽  
Author(s):  
Yaoyu Zhong ◽  
Yifan Dai ◽  
Hang Xiao ◽  
Feng Shi
Keyword(s):  
Surface Roughness ◽  
Plastic Flow ◽  
Material Removal ◽  
Cutting Speed ◽  
Fused Silica ◽  
Subsurface Damage ◽  
Depth Of Cut ◽  
Grinding Wheel ◽  
Precision Grinding ◽  
Ultra Precision

Abstract To realize low-damage ultra-precision grinding on fused silica, the surface quality and subsurface damage (SSD) distribution with fine-grained grinding wheel under different depth-of-cut and cutting speed are experimentally studied. The material removal mechanism under different grinding parameters is revealed by calculating undeformed chip thickness and observed with the help of transmission electron microscopy. The results show that brittle-ductile surfaces and ductile-like surfaces are generated during grinding. With the decrease of depth-of-cut and the increase of wheel cutting speed, the ultra-precision grinding changes to ductile-regime grinding with plastic flow removal. Besides, the surface roughness (SR) and SSD depth are reduced. The fracture defects such as fractured pits and grinding streaks on brittle-ductile surface gradually decrease. Instead, a ductile-like surface covered with grinding streaks is found. On brittle-ductile surfaces, the nonlinear relationship SSD∝SR4/3 is no longer proper under the influence of plastic flow. Using surface roughness Ra to predict SSD depth is more accurate. When depth-of-cut is 1 µm, cutting speed is 23.4 m/s and the material removal mode is dominated by plastic flow removal, the surface Ra is improved to 2.0 nm and there is no crack but only a 3.4 nm deep plastic flow layer in subsurface after grinding.

Investigation of surface/subsurface integrity and grinding force in grinding of BK7 glass

2016 ◽  
Vol 231 (12) ◽  
pp. 2349-2356 ◽  
Author(s):  
XH Lin ◽  
XL Ke ◽  
H Ye ◽  
CL Hu ◽  
YB Guo
Keyword(s):  
Surface Roughness ◽  
High Efficiency ◽  
Great Influence ◽  
Grinding Force ◽  
Subsurface Damage ◽  
Grinding Wheel ◽  
Grinding Parameters ◽  
Force Increase ◽  
Bk7 Glass ◽  
Damage Depth

The surface/subsurface integrity and grinding force formed during grinding processes of have been researched on BK7 glass using a surface grinder with diamond grinding wheel. The values of surface roughness, subsurface damage and grinding force were measured and the morphology of surface roughness, and subsurface damage were observed with different grinding parameters. The experimental results show that the values of surface roughness, subsurface damage and grinding force increase with the increasing of feed rate and grinding depth and decreasing of wheel speed. The effects trend of grinding parameters on surface roughness, subsurface damage and grinding force are almost the same and the normal grinding force have great influence on surface roughness and subsurface damage, which agree well with theoretical analysis. These relationships can serve as a useful method for non-destructively predicting subsurface damage depth and a theoretical basis for proposing the appropriate grinding parameters to obtain better surface/subsurface integrity and high efficiency.

Generation mechanism modeling of surface topography in tangential ultrasonic vibration-assisted grinding with green silicon carbide abrasive wheel

2021 ◽  
pp. 095440542110406
Author(s):  
Yutong Qiu ◽  
Jingfei Yin ◽  
Yang Cao ◽  
Wenfeng Ding
Keyword(s):  
Surface Roughness ◽  
Surface Topography ◽  
Ultrasonic Vibration ◽  
Generation Mechanism ◽  
Surface Generation ◽  
Depth Of Cut ◽  
Abrasive Wheel ◽  
Grinding Parameters ◽  
Conventional Grinding ◽  
Ultrasonic Vibration Assisted Grinding

Tangential ultrasonic vibration-assisted grinding (TUAG) has a wide prospect in machining difficult-to-machine materials. However, the surface generation mechanism in TUAG is not fully recovered. This study proposes an analytical model of the surface topography produced by TUAG. Based on the model, the surface topography and roughness are predicted and experimentally verified. In addition, the influence of the grinding parameters on the surface topography is analyzed. The predicted surface topography well coincides with experimental measurements, and the prediction error in surface roughness Ra by the proposed model is less than 5%. Compared with conventional grinding, TUAG produces a surface with more uniform scratches and surface roughness Ra was reduced by up to 27% with the proper parameters. However, the improvement of surface roughness in TUAG is weakened when grinding speed or depth of cut increases. Moreover, the influence of the ultrasonic vibration amplitude on the surface roughness is not monotonous. With the grinding parameters selected in this study, TUAG with an ultrasonic amplitude of 7.5 μm produces the minimum surface roughness.

Optimization of Surface Roughness in Centreless Grinding Process Based on Taguchi Method

2021 ◽  
pp. 37-47
Author(s):  
Prosun Mandal
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
Wheel Speed ◽  
Depth Of Cut ◽  
Grinding Process ◽  
Signal To Noise ◽  
Grinding Parameters ◽  
Medium Level ◽  
Grinding Conditions ◽  
Valve Opening

This chapter aims to optimize centreless grinding conditions using the Taguchi method for minimizing surface roughness. The grinding operation has been performed according to the L9 orthogonal array in a centreless grinding process. The centreless grinding experiments are carried out on the crane-hook pin of C40 steel. The analysis of variance (ANOVA) and computation of signal to noise (S/N) ratio are adopted to determine the influence of grinding parameters (depth of cut [µm], regulating wheel speed [rpm], and coolant valve opening) on surface roughness. The depth of cut (µm) is found to be the most significant among the grinding parameters on the surface roughness. The signal to noise (S/N) ratio was calculated based on smaller the best criteria. The lower level of depth of cut, medium level of regulating wheel speed, and higher-level coolant valve opening is found to be optimal grinding condition according to the mean response and signal to noise (S/N) ratio.

Experimental Study on the Surface Roughness in Mesoscopic-Scale Grinding of Nickel-Based Superalloy

2016 ◽  
Vol 1136 ◽  
pp. 9-14
Author(s):  
Yun Guang Zhou ◽  
Ya Dong Gong ◽  
Yang Sun ◽  
Zhong Xiao Zhu ◽  
Qi Gao
Keyword(s):  
Mathematical Model ◽  
Surface Roughness ◽  
Feed Rate ◽  
Theoretical Basis ◽  
Spindle Speed ◽  
Range Analysis ◽  
Mesoscopic Scale ◽  
Nickel Based Superalloy ◽  
Grinding Parameters ◽  
Grinding Tool

This paper uses micro-grinding tool with 500# grains and 0.9 mm diameter to grind nickel-based superalloy Inconel600 through three factors(grinding depth, feed rate, spindle speed ) at three levels orthogonal grinding experiment in mesoscopic scale. Then according to the range analysis of surface roughness, the primary and secondary influencial factors are found; the micro grinding parameters are optimized ,the results show: the influence of the feed rate(vf)is the biggest, followed by the spindle speed(n), the grinding depth(ap) is minimal, when n=50kr/min, vf=100μm/s, ap=6μm, the grinding surface roughness is minimum: Ra=579nm; finally , the regression mathematical model of micro grinding surface roughness is established, the relative error of the calculated value and experimental measurements is low, showing that this regression mathematical model is accurate and effective. This study provides a theoretical basis for the micro grinding parameters and surface quality control of nickel-based superally.

Optimization of Coated SiC Belt Grinding of Alumina Ceramics

2009 ◽  
Vol 76-78 ◽  
pp. 38-42 ◽  
Author(s):  
Xavier Kennedy ◽  
S. Gowri
Keyword(s):  
Surface Roughness ◽  
Material Removal ◽  
High Hardness ◽  
Surface Damage ◽  
High Temperature Strength ◽  
Structural Ceramics ◽  
Alumina Ceramics ◽  
Belt Grinding ◽  
Grinding Parameters ◽  
Surface Damages

Advanced structural ceramics have been increasingly used in automotive, aerospace, military, medical and other applications due to their high temperature strength, low density, thermal and chemical stability. However, the Grinding of advanced ceramics such as alumina is difficult due to its low fracture toughness and sensitivity to cracking, high hardness and brittleness. In this paper, surface integrity and material removal mechanisms of Alumina ceramics ground with SiC abrasive belts, have been investigated. The surface damage have been studied with scanning electron microscope (SEM). The significance of grinding parameters on the responses was evaluated using Signal to Noise ratios.This research links the surface roughness and surface damages to grinding parameters. The optimum levels for maximum material removal and surface roughness been discussed.

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