scholarly journals Electrochemical Data on the Effect of Extreme Temperatures on 2101 Duplex Steel Corrosion Performance in Chloride-Sulphate Environment

2019 ◽  
Vol 35 (2) ◽  
pp. 531-537 ◽  
Author(s):  
Roland Tolulope Loto

The detrimental outcome of heat treatment operation at 1200oC on 2101 duplex stainless steel was studied in 2 M H2SO4/0%-1.75% NaCl by potentiodynamic polarization, open circuit potential measurement and optical microscopy analysis. Result reveal the processes heightened the corrosion vulnerability of the duplex alloy with maximum corrosion rate result of 11.3 mm/y at 0.5% NaCl for the annealed steel (A2101ST), followed by quenched steel (Q2101ST) with corrosion rate value of 9.03 mm/y. These values were significantly lower than the peak corrosion rate of the as received steel (ASR2101ST) at 5.785 mm/y. The corrosion rate of all the duplex steels generally decreased beyond 0.5% NaCl. ASR2101ST sustained it passivation characteristics till 1.75% NaCl due to the resilience of its oxide protective film while the passive film of Q2101ST and A2101ST were completely destroyed due to alteration in the metallurgical configuration of the heat treated duplex steels. While the surface of ASR2101ST mildly deteriorated, severe intergranular and pitting corrosion was observed on Q2101ST and the surface of A2101ST was marginally pitted in the presence of SO42- ions. In Cl-/SO4 ion solution ASR2101ST showed an etched morphology with ferrite and austenite phases appearing in addition to superficial pitting. Q2101ST and A2101ST were severely deteriorated in the solution.

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1552
Author(s):  
Chenxi Yang ◽  
Nikhil Gupta ◽  
Hanlin Ding ◽  
Chongchen Xiang

The improvement in corrosion resistance of WE43 was well realized by heat treatment. To study the influence of microstructure on the corrosion behavior of WE43 in as-cast and heat-treated conditions, an immersion test was employed with as-cast and heat-treated samples in the 3.5% NaCl solution. The corrosion rate and change of morphology were recorded and the corrosion behavior was further investigated by scanning electron microscopy (SEM). The results indicated that the corrosion rate of the WE43 alloy decreased after heat treatment. It was observed that the eutectic gradually damages the protective film on the surface of the as-cast WE43 in the process of corrosion, which further increases the corrosion rate. The Zr-rich phase formed a domed structure resulting in the adjacent area being further corroded. The Y-rich phase has little effect on the corrosion reaction.


CORROSION ◽  
10.5006/4000 ◽  
2021 ◽  
Author(s):  
Ali Ashrafriahi ◽  
Anatolie Carcea ◽  
Roger Newman

This work is aimed at improving the understanding of the localized corrosion of carbon steel in ethanolic solutions. The role of ethanol dehydration, chloride, and oxygen level in the pitting behaviour of carbon steel in ethanolic environments in the presence of supporting electrolytes was investigated. Open Circuit Potential measurement, Cyclic Potentiodynamic Polarization and Potentiostatic testing were conducted on specimens exposed to ethanolic environments prepared from pure dehydrated ethanol to study the pitting behaviour of carbon steel. Corrosion and passivation potentials significantly reduce due to the change in the cathodic reaction and the decrease in passivation kinetics under de-aerated conditions. SEM and EDX examination indicated that no pitting corrosion is observed without chlorides, and chloride significantly destabilizes the surface film resulting in decreases of both corrosion potential and passivation potential. A decrease in the dissolved oxygen in the solution reduces but does not eliminate the pitting susceptibility. Iron oxide is identified as the significant corrosion product at different water and oxygen content. Therefore, ethanol aeration can be a proper method to increase pitting corrosion resistance in ethanolic solutions.


2017 ◽  
Vol 64 (5) ◽  
pp. 492-498 ◽  
Author(s):  
K. Anbarasi ◽  
V.G. Vasudha

Purpose This paper aims to examine the influence of leaves of Cucurbita maxima (LCM) extract on the corrosion of mild steel (MS) in 1N H2SO4 by gravimetric measurement and electrochemical study. The inhibition efficiency increased with increase in concentration of LCM. The corrosion rate increased with increase in temperature and decreased with increase in concentration of inhibitor compared to blank. The maximum inhibition efficiency of 96 per cent was obtained at 3 per cent v/v LCM at 343K for 1 h. The inhibitory action was explained on the basis of adsorption of secondary metabolites in the plant extract on the mild steel surface. The adsorption process obeys Langmuir, El-Awady, Temkin and Freundlich adsorption isotherms and was best fitted by Langmuir adsorption isotherm. Some kinetic and thermodynamic parameters are also discussed. Design/methodology/approach Weight loss measurements were conducted under total immersion of already weighed mild steel coupons in 100 ml of the test solution containing 0.05, 0.5, 1, 1.5, 2, 2.5 and 3 per cent of LCM extract and in blank solution at different temperature range (303, 313, 323, 333 and 343 K) for 1h. The electrochemical experiments were conducted at room temperature and at various concentrations of LCM extract. The electrochemical experiments were performed using a potentiostat. A three-electrode cell was used for the impedance measurements conducted at open circuit potential. Findings The inhibitor (LCM) shows good inhibition performance for the corrosion of mild steel in 1N H2SO4 solution. The inhibition efficiency increased and the corrosion rate decreased with increasing concentrations of inhibitor. Originality/value The studied plant material is a new one in mild steel corrosion. The influence of the plant material is clearly explained in the submitted paper.


2018 ◽  
Vol 69 (5) ◽  
pp. 1055-1059 ◽  
Author(s):  
Mariana Ciurdas ◽  
Ioana Arina Gherghescu ◽  
Sorin Ciuca ◽  
Alina Daniela Necsulescu ◽  
Cosmin Cotrut ◽  
...  

Aluminium bronzes are exhibiting good corrosion resistance in saline environments combined with high mechanical properties. Their corrosion resistance is obviously confered by the alloy chemical composition, but it can also be improved by heat treatment structural changes. In the present paper, five Cu-Al-Fe-Mn bronze samples were subjected to annealing heat treatments with furnace cooling, water quenching and water quenching followed by tempering at three different temperatures: 200, 400 and 550�C. The heating temperature on annealing and quenching was 900�C. The structure of the heat treated samples was studied by optical and scanning electron microscopy. Subsequently, the five samples were submitted to corrosion tests. The best resistance to galvanic corrosion was showed by the quenched sample, but it can be said that all samples are characterized by close values of open-circuit potentials and corrosion potentials. Concerning the susceptibility to other types of corrosion (selective leaching, pitting, crevice corrosion), the best corrosion resistant structure consists of a solid solution, g2 and k compounds, corresponding to the quenched and 550�C tempered sample.


2021 ◽  
Vol 13 (6) ◽  
pp. 3444
Author(s):  
Zheng Li ◽  
Hao Jin ◽  
Shuo Yu

Segment reinforcement corrosion can cause bearing-capacity degradation of shield tunnel, which is unsafe for the metro operation. Therefore, a three-dimensional computational model was proposed in this paper to study the corrosion rate and rust expansion form of segment reinforcement by the combined action of soil loading, chloride ion and stray current. The results show that the arch waist segment steel corrosion rate in the middle is larger than the ends. The rust expansion form of segment reinforcement appears be an eccentric circle. The radius size and circular center are related to the non-uniform corrosion coefficient and the maximum corrosion current density.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 744
Author(s):  
Ameeq Farooq ◽  
Umer Masood Chaudry ◽  
Ahsan Saleem ◽  
Kashif Mairaj Deen ◽  
Kotiba Hamad ◽  
...  

To protect steel structures, zinc coatings are mostly used as a sacrificial barrier. This research aims to estimate the dissolution tendency of the electroplated and zinc-rich cold galvanized (ZRCG) coatings of a controlled thickness (35 ± 1 μm) applied via brush and dip coating methods on the mild steel. To assess the corrosion behavior of these coated samples in 3.5% NaCl and 10% NaCl containing soil solutions, open circuit potential (OCP), cyclic polarization (CP), and electrochemical impedance spectroscopy (EIS) tests were performed. The more negative OCP and appreciably large corrosion rate of the electroplated and ZRCG coated samples in 3.5% NaCl solution highlighted the preferential dissolution of Zn coatings. However, in saline soil solution, the relatively positive OCP (>−850 mV vs. Cu/CuSO4) and lower corrosion rate of the electroplated and ZRCG coatings compared to the uncoated steel sample indicated their incapacity to protect the steel substrate. The CP scans of the zinc electroplated samples showed a positive hysteresis loop after 24 h of exposure in 3.5% NaCl and saline soil solutions attributing to the localized dissolution of the coating. Similarly, the appreciable decrease in the charge transfer resistance of the electroplated samples after 24 h of exposure corresponded to their accelerated dissolution. Compared to the localized dissolution of the electroplated and brush-coated samples, the dip-coated ZRCG samples exhibited uniform dissolution during the extended exposure (500 h) salt spray test.


2010 ◽  
Vol 36 ◽  
pp. 176-181
Author(s):  
Xian Feng He ◽  
Shou Gang Zhao ◽  
Yuan Bao Leng

The corrosion of steel will have a bad impact on the safety of reinforced concrete structure. In severe cases, it may even be disastrous. In order to understand the impact of steel corrosion on the structure, tests are carried out to study corrosion and expansion rules of steel bars as well as the impact rules of corrosion on bond force between steel and concrete. The results show that wet and salty environment will result in steel corrosion; relatively minor corrosion will not cause expansion cracks of protection layers; when steel rust to a certain extent, it will cause cracks along the protection layer; when there exists minor corrosion in steel and the protection layer does not have expansion cracks, the bond force is still large and rapidly decreases as the corrosion rate increases.


1988 ◽  
Vol 135 (6) ◽  
pp. 1333-1337 ◽  
Author(s):  
John N. Murray ◽  
Patrick J. Moran

2011 ◽  
Vol 255-260 ◽  
pp. 514-518
Author(s):  
Zheng Yi Kong ◽  
Shan Hua Xu ◽  
Yu Sheng Chen

Because of the complexity of corrosion, the law of uniform corrosion and localized corrosion is still not clear,so it is difficult to assess their impact on the structure safety. In order to differ them and find their own law, we obtain a lot of corrosion specimens by ways of constant temperature and humidity, and then detect the size of corrosion pits by roughness tester. After that, the method for calculating the thickness of uniform corrosion and localized corrosion is proposed. Then the method is used to analyze the experiment data. The result indicates the thickness of uniform corrosion and localized corrosion all increase with the rate of corrosion, and they all show a power relationship with corrosion rate, so it will provide a basis for distinguishing them in safety assessment.


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