scholarly journals Fluidity Influencing Factors Analysis and Ratio Optimization of New Sealing Materials Based on Response Surface Method

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Xin Guo ◽  
Sheng Xue ◽  
Yaobin Li ◽  
Chunshan Zheng ◽  
Gege Yang

The borehole sealing material is one of the key factors affecting the gas drainage effect of a borehole. This paper takes the compressive strength, fluidity, expansion rate, and setting time of the sealing material as the main research indicators and explores the influence of each key influencing factor on the performance of the high-fluid sealing material through the single factor experiment method. Using the Design-Expert 8.0.5 Trial software designed orthogonal experiments and establishing a quadratic model between liquidity and each test factor, which showed the impact of each key factor on the fluidity. Finally, by adjusting the amount of admixtures, the optimal ratio of high-fluidity borehole sealing materials was obtained. The results showed that the key factors had the following order of significance: water – cement   reducing   agent > water – cement   ratio > retarder > expansion   agent . With the water-cement ratio and the amount of water reducing agent increase, the fluidity of the material will increase; and with the increase of the retarder and expansion agent, the fluidity will decrease. In actual use, the fluidity is the main factor, but the expansion rate, compressive strength, and setting time are also considered. The optimal percentages were found for the high-fluidity borehole sealing material: a water-cement ratio of 1, along with 0.03% retarder, 0.5% water reducer, and 8% expansion agent. These research results could provide a reference for improving the performance of gas drainage borehole sealing materials and enhancing the effect of gas drainage.

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Sheng Xue ◽  
Xin Guo ◽  
Chunshan Zheng ◽  
Yaobin Li ◽  
Xiaoliang Zheng

The influence of the interaction among water-cement ratio, content of expansion agent, water reducing agent, and retarder on the compressive strength of new sealing material was studied. The Design-Expert software was used to design experiments, establish a quadratic polynomial regression model, draw response surface, and optimize parameters. The microstructure morphology of the sample is explored by a scanning electron microscope (hereinafter referred to as SEM). The research results show that the interaction between the water-cement ratio and expansion agent content is the most crucial factor affecting the compressive strength of the new sealing material. Under the optimal condition of 0.4% water reducing agent, 0.04% retarder, 0.8 water-cement ratio, and 8% expansion agent, the compressive strength of the sealing material cured for 3 d and 7 d is 39.247 MPa and 41.044 MPa, with the maximum absolute error of 1.71% and 2.81%, which proves the high accuracy of the model. The main hydration products of the new sealing material are ettringite and C-S-H gel, interlacing each other to form a dense structure, which contributes to the high strength of the new sealing material.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4583
Author(s):  
Martyna Nieświec ◽  
Łukasz Sadowski

Recently, the surfaces of concrete structures are impregnated to protect them against the environment in order to increase their durability. It is still not known how the use of these agents affects the near-surface hardness of concrete. This is especially important for experts who use the near-surface hardness of concrete for estimating its compressive strength. The impregnation agents are colorless and, thus, without knowledge of their use, mistakes can be made when testing the surface hardness of concrete. This paper presents the results of investigations concerning the impact of impregnation on the subsurface hardness concrete measured using a Schmidt hammer. For this research, samples of cement paste with a water–cement ratio of 0.4 and 0.5 were used. The samples were impregnated with one, two, and three layers of two different agents. The first agent has been made based on silanes and siloxanes and the second agent has been made based on based on polymers. The obtained research results allow for the conclusion that impregnation affects the near-surface hardness of concrete. This research highlights the fact that a lack of knowledge about the applied impregnation of concrete when testing its near-surface hardness, which is then translated into its compressive strength, can lead to serious mistakes.


2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Chuanlin Wang ◽  
Meimei Song

The present work studies the influence of water-cement ratio and types of mixing water on the hydration process and microstructure of calcium sulphoaluminate (CSA) cement. Experimental tests on the setting time, physical properties, compressive strength, chemical shrinkage, X-ray diffraction (XRD), and scanning electron microscopy (SEM) of CSA cement paste were carried out. The XRD analysis confirmed that the main hydration product is ettringite in both freshwater and seawater mixed CSA cement with different w/c ratios. The SEM analysis and physical properties test show that both low w/c ratio and seawater can improve the microstructure of CSA cement. The test results also find out that the high w/c ratio can accelerate the hydration process, extend the setting time, lower the compressive strength, and increase the chemical shrinkage of CSA cement, and the seawater presents a similar influence except for the mechanical property. The seawater increases the compressive strength of CSA cement in the early stage of hydration but will increase the microcracks at the later hydration stage of CSA cement and reduce its mechanical properties.


2018 ◽  
Vol 382 ◽  
pp. 230-234
Author(s):  
Ming Ju Lee ◽  
Ming Gin Lee ◽  
Yung Chih Wang ◽  
Yu Min Su ◽  
Jia Lun Deng

In order to let fresh concrete react with carbon dioxide sufficiently, the carbon dioxide was added to mixing concrete. The study used three water cement ratio (0.55, 0.65, 0.75), three CO2 pressures (0.2, 0.4, 0.6 MPa), and two CO2 concentration (50% and 100%) to make concrete samples, and observed the effect of carbon dioxide adsorption in the above parameters. Finally, the compressive strength and carbonation degree of concretes were tested after three curing time (7, 14 and 28 days). The research showed that concrete could be more efficient to absorb carbon dioxide by using this pressure method. The results found that the mixing concrete react with carbon dioxide in a short time, and shorten the initial setting time of concrete. But this method would greatly reduce the workability of concrete after mixing with carbon dioxide and it might be enhanced by water or superplasticizer. The bond of cement matrix might cut down after reacting with carbon dioxide. Based on the above, the compressive strength of concrete which was mixed with carbon dioxide would be impaired. The proposed CO2-mixing method has the capacity to uptake 9.5% carbon dioxide based on water cement ratio and CO2 pressure.


2012 ◽  
Vol 174-177 ◽  
pp. 743-746
Author(s):  
Ya Jun Zhao ◽  
Ying Gao ◽  
Li Li He

The mixture proportion of recycled concrete was discussed by orthogonal design method. The influence of water-cement ratio, recycled aggregate quantity on workability, cube compressive strength of recycled concrete was analyzed. The experimental results indicated that,Recycled concrete mix proportion design should consider the impact of the water absorption of recycled aggregate. Unit water amount of recycled concrete should be plain concrete unit water consumption and recycled aggregate additional amount of water. Sand ratio should increase in the corresponding ordinary aggregate concrete sand ratio on the basis of 1 to 3 percent. When the water-cement ratio is 0.36 and construction waste content of 40% slag content of 20%, 28d compressive strength of concrete is 48.1MPa, slightly higher than the reference concrete (48.0MPa).


2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Zhu Bian ◽  
Yuan Fang ◽  
Feng Yu ◽  
Xuliang Wang ◽  
Guosheng Xiang

In this study, the bit-level table of orthogonal test is adopted as the coding form of Genetic Algorithm (GA), and a Back Propagation (BP) neural network prediction model of the basic properties of full steel slag aggregate concrete (FSSAC) is established, and the experiment data are validated with good agreement. The impacts of several parameters including the sand ratio, water-cement ratio, content of steel slag sand, replacement particle size of steel slag sand, content of coarse steel slag, and replacement particle size of coarse steel slag on the compressive strength and expansion rate of the FSSAC are numerically investigated. The results show that the compressive strength of the FSSAC declines with the increase of the sand ratio, water-cement ratio, content of the steel slag sand, or coarse steel slag while it first increases and then decreases as the replacement particle size of steel slag sand or replacement particle size of coarse steel slag increases. The expansion rate of the FSSAC increases as the sand ratio or content of coarse steel slag increases. With a gradual increase of the water-cement ratio, content of steel slag sand, replacement particle size of steel slag sand, or replacement particle size of coarse steel slag, the expansion rate of the FSSAC first increases and then decreases. In addition, the impacts of the three most important parameters (i.e., water-cement ratio, content of steel slag sand, and replacement particle size of steel slag sand) on the stress-strain relationship of the FSSAC stub columns is further numerically studied.


2020 ◽  
Author(s):  
Sheng Xue ◽  
Xin Guo ◽  
Yaobin Li ◽  
Chunshan Zheng

Abstract The influence of the interaction among water-cement ratio, content of expansion agent, water reducing agent, and retarder on the compressive strength of new sealing material was studied. The Design-Expert software was used to design experiments, establish a quadratic polynomial regression model, draw response surface, and optimize parameters. The microstructure morphology of the sample is explored by scanning electron microscope (Hereinafter referred to as SEM). The research results show that the interaction between water-cement ratio and expansion agent content is the most crucial factor affecting the compressive strength of the new sealing material. Under the optimal condition of 0.4% water reducing agent, 0.04% retarder, 0.8 water-cement ratio, and 8% expansion agent, the compressive strength of the sealing material cured for 3 d and 7 d is 39.247 MPa and 41.044 MPa, with the maximum absolute error of 1.71% and 2.81%, which proves the high accuracy of the model. The main hydration products of the new sealing material are ettringite and C-S-H gel, interlacing each other to form a dense structure, which contributes to the high strength of the new sealing material.


2014 ◽  
Vol 2 (1) ◽  
pp. 58-74 ◽  
Author(s):  
ELIVS M. MBADIKE

The research investigated the effect of incorporation of aluminum waste in concrete matrix using different mix ratio and water cement ratio. Aluminum waste which was obtained from Aluminum Extrusion Industry (ALEX) Inyishi in Ikeduru Local Government Area of Imo State, Nigeria was investigated. Concrete Cubes with different ingredient components, mix ratio and water cement ratio were used to cast cube samples. The cubes have a dimension of 150mm x 150mm x 150mm. The cube samples were tested for 7, 14 and 28days strength.  The total of 216 concrete cubes were cast. The result showed that the addition of 5% Aluminum waste to a standard 1:2:4:0.55 mix caused the compression strength of the concrete to rise from 26.07N/mm2   to 28.47N/mm2  .This result represents an increase of 9.21% in compressive strength. The initial and final setting time of the Ordinary Portland Cement (OPC) used is 53mins and 587mins respectively. The slump test of aluminum waste concrete at different water cement ratio using 1:2:4 mix ranges from 4-20mm while that of 1:3:6 mix ranges from 7-14mm.


Buildings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 44
Author(s):  
Fernando A. N. Silva ◽  
João M. P. Q. Delgado ◽  
Rosely S. Cavalcanti ◽  
António C. Azevedo ◽  
Ana S. Guimarães ◽  
...  

The work presents the results of an experimental campaign carried out on concrete elements in order to investigate the potential of using artificial neural networks (ANNs) to estimate the compressive strength based on relevant parameters, such as the water–cement ratio, aggregate–cement ratio, age of testing, and percentage cement/metakaolin ratios (5% and 10%). We prepared 162 cylindrical concrete specimens with dimensions of 10 cm in diameter and 20 cm in height and 27 prismatic specimens with cross sections measuring 25 and 50 cm in length, with 9 different concrete mixture proportions. A longitudinal transducer with a frequency of 54 kHz was used to measure the ultrasonic velocities. An ANN model was developed, different ANN configurations were tested and compared to identify the best ANN model. Using this model, it was possible to assess the contribution of each input variable to the compressive strength of the tested concretes. The results indicate an excellent performance of the ANN model developed to predict compressive strength from the input parameters studied, with an average error less than 5%. Together, the water–cement ratio and the percentage of metakaolin were shown to be the most influential factors for the compressive strength value predicted by the developed ANN model.


2013 ◽  
Vol 648 ◽  
pp. 108-111
Author(s):  
Qi Jin Li ◽  
Guo Zhong Li

The construction waste was processed into recycled aggregate to produce solid construction waste brick with grade of MU20. The preparation process of recycled aggregate and the optimal value of mass ratio of water to cement (water cement ratio) and mass ratio of recycled aggregate to cement was studied. The results shows that when the water cement ratio is 0.86 and the mass ratio of recycled aggregate to cement is 5.5 and the dosage of activator is 0.25% (mass fraction with recycled aggregate), the compressive strength of sample is 22.5MPa and can be satisfied with the requirement of MU20 solid concrete brick.


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