Use of Waste Ceramic as Aggregate in Concrete

This research paper represents the experimental study on use of ceramic waste material as an aggregate in concrete. To reach the goal of sustainable development utilization of waste materials in concrete production is very much useful. The ceramic aggregate used in this study was recycled from industrial ceramic tile waste in India. From the results it can be seen that it is possible to produce a concrete with good strength by using ceramic waste as an aggregate in .It is also seen from the results that the compressive strength characteristics of ceramic aggregate concrete met the required criteria set by various international standards and codes, which shows the ability of ceramic waste to be used as a substitute to the conventional aggregates in concrete. We replaced the coarse aggregate in concrete by 100% to thewaste ceramic aggregate of size 10mm. The water cementratio taken was 0.30 for concrete production and compared it with normal aggregate concrete of M20 grade. By the decrease in water/cement ratio, high strength concrete canbe obtained. But it is found that the workability will be very low. In our project the required workability was achieved by the use of maximum water-cement ratio .To overcome this use of several admixtures like super-plasticizers and silica fume are recommended to add in the mixing so that the workability can be improved. Keywords: Sustainable development, Ceramic waste as aggregate

High Temperature Degradation Mechanism of Concrete with Plastering Layer

At present, the research on the high temperature degradation of concrete usually focuses on only the degradation of concrete itself without considering the effect of the plastering layer. It is necessary to take into account the influence of the plastering layer on the high temperature degradation of concrete. With an increase in the water/cement ratio, the explosion of concrete disappeared. Although increasing the water/cement ratio can alleviate the cracking of concrete due to lower pressure, it leads to a decrease in the mechanical properties of concrete after heating. It is proved that besides the water/cement ratio, the apparent phenomena and mechanical properties of concrete at high temperature can be affected by the plastering layer. The plastering layer can relieve the high temperature cracking of concrete, and even inhibit the high temperature explosion of concrete with 0.30 water/cement ratio. By means of an XRD test, scanning electron microscope test and thermogravimetric analysis, it is found that the plastering layer can promote the rehydration of unhydrated cement particles of 0.30 water/cement ratio concrete at high temperature and then promote the mechanical properties of concrete at 400 °C. However, the plastering layer accelerated the thermal decomposition of C-S-H gel of concrete with a water/cement ratio of 0.40 at high temperature, and finally accelerate the decline of mechanical property of concrete. To conclude, the low water/cement ratio and plastering layer can delay the deterioration of concrete at high temperature.

Implementing The Multi Expression Programming, Nonlinear Regression, Artificial Neural Network, and M5P-Tree Models to Predict The Long-Term of Compressive Strength of Cement- Mortar Modified With Fly Ash

In the recent decade, supplementary cementing ingredients have become an essential part of various strength ranges of concrete and cement-mortar mix design. Examples are natural materials, by-products, industrial wastes, and materials that require less energy and time to generate. Fly ash is one of the most widely utilized additional cementing ingredients. Fly ash is a by-product substance produced by coal combustion. It's being used in cement mortar and concrete as a pozzolanic substance. It has demonstrated significant influence in improving liquid and solid properties of cement mortar, such as compressive strength. Multi Expression Programming (MEP) is employed in this study to estimate the compressive strength (CS) of cement mortar modified with fly ash. The outcomes of this model were compared and evaluated with several other models such as the Nonlinear Regression model (NLR), Artificial Neural Network (ANN), and M5P-tree models that have been used in the construction fields. The input parameters included water/cement ratio (w/c), curing time (t days), and fly ash content (FA %), while the target property was compressive strength up to 360 days of curing. Four hundred fifty (450) data are collected from previous literature on modifying cement mortar with fly ash for that purpose. The water/cement ratio ranged from 0.24 to 1.2, and the fly ash was used to replace cement up to 55% (%wt. of dry cement). Based on the Coefficient of Determination (R2), Root Mean Squared Error (RMSE), Scatter Index (SI), Objective (OBJ), Mean Absolute Error (MAE), t-test value, the uncertainty of 95%, Performance Index (ρ), and boxplot for actual and predicted compressive strength. The MEP model performed better than other developed models according to evaluation tools. The compressive strength was also correlated with flexural and splitting tensile strengths using different nonlinear models.

Optimal Proportion of Similar Materials and Rockburst Tendency of White Sandstone

To explore the tendency of rockburst, a similar material ratio was optimised based on white sandstone. Quartz sand, iron powder, gypsum, cement, retarder, and a water-reducing agent were used as the main materials. The orthogonal test design principle was used to determine the four-factor and four-level orthogonal test design with the quartz sand content, iron powder content, gypsum-cement ratio, and sand particle size as the influencing factors. Uniaxial compression tests and tensile tests were conducted on similar material models. The tensile strength and elastic modulus were analysed, the significance of each influencing factor was investigated, and the test results of the similar materials were fitted. The optimal ratios of the similar materials of white sandstone were found to be quartz sand content of 36%, iron powder content of 1.9%, gypsum-cement ratio of 1.8 : 1, and sand particle size of 2–4 mm. The physical and mechanical properties of the similar materials were consistent with those of white sandstone. The mechanical properties of the similar materials were compared with those of the original rock. By judging the rockburst propensity and verifying the index, it is concluded that the similar materials can effectively simulate the characteristics of white sandstone, which is an ideal similar material of rockburst, and they all show strong rockburst propensity. The rock specimens with optimal proportions were produced, and the internal energy changes and rockburst mechanisms of the model at different temperatures were discussed. The results show that the rockburst process is closely related to energy, such as thermal energy and elastic strain energy, and the rock failure process can be divided into three main stages: energy accumulation, microcrack formation and propagation, and crack penetration and bursting. It provides an experimental basis for the preparation of rockburst similar materials that are more in line with the actual situation of the project and provides a basis for discussing the energy criterion of rockburst.

Study on the Effects of Powder-Liquid Ratio and Cement Ratio on Mechanical Properties and Microscopic Characteristics of Polymer-Cement Composite

This paper is about a study on the mechanical properties of a new polymer-cement composite (PCC) in constant elongation, tension, and shear. The study explored the effects of powder-liquid ratio and cement ratio on the mechanical properties of PCC through detecting the strength, deformation, and energy consumption of specimens under different powder-liquid ratios and cement ratios. In addition, scanning electron microscope and mercury injection apparatus were used for an in-depth analysis on the micromorphology and pore structure features of PCC under different powder-liquid ratios and cement ratios to explore the influence of powder-liquid ratio and cement ratio of the micromechanical properties of PCC. The results showed that, with the increase of powder-liquid ratio and cement ratio, the constant elongation adhesion strength of PCC decreased, and, at a high powder-liquid ratio (0.55) or a high cement ratio (0.5), the constant elongation adhesion strength of PCC completely disappeared. Meanwhile, with the increase of powder-liquid ratio and cement ratio, the tensile shear strength of PCC increased, while the deformation capacity of PCC decreased. The optimal ranges of powder-liquid ratio and cement ratio for PCC were 0.35–0.4 and 0.3-0.4, respectively. Furthermore, the increased powder-liquid ratio and cement ratio made the total pore volume decreased and pore structure refined, which improved the compactness of PCC, thus influencing the performance of PCC macroscopically. An achievement for the study is a flexible composite material, which was formulated with the polymer film as continuous base phase, as well as the inorganic composition and cement hydrates as dispersion phase. The material can effectively improve the economy and practicability of cementation of fissures for airfield pavement.

Optimization of the Physical and Mechanical Properties of Grouting Material for Non-Soil-Squeezing PHC Pipe Pile

The physical and mechanical properties of grouting materials greatly affect the friction resistance and the bearing performance of a non-soil-squeezing PHC pipe pile. Orthogonal tests for four factors at five levels were carried out to optimize the proportion of the water–cement mixture by using Portland cement as a raw material and a water-reducing agent, expansion agent and early-strength agent as additives. The following conclusions were obtained: (1) Both the water–cement ratio and the dosage of water-reducing agent are positively correlated with the fluidity of the water–cement mixture and have the greatest influence on the fluidity, followed by the expansion agent and early-strength agent. The saturation point of the water-reducing agent is 1.5%. (2) The strength of the grouting body decreases linearly with the increase of the water–cement ratio, and the dosage of the water-reducing agent has no obvious effect on the strength. As the dosage of expansion agent increases, the strength of the grouting body decreases rapidly. The expansion agent mainly plays a key role in the middle and late stages of the hardening process of the slurry. Early-strength agents have a greater impact on the early strength, but less on the later strength. When the slurry is solidified for 3 h, the early-strength agent has the greatest impact on the strength with an optimal dosage of 5%. (3) The volume of the grouting body has an inverse relationship with the water–cement ratio, and the optimal amount of expansion agent is 12%. The incorporation of an expansion agent makes the volume increase of the grouting body exceed the volume shrinkage ratio caused by the hardening of the grouting body with a curing time of more than 3 days, ensuring a slight increase in the volume of the grouting body. After 3 days, even though the effect of the expansion agent is gradually weakened, it can still ensure that the volume of the grouting body does not shrink. With the increase of the amount of water-reducing agent, the volume of the grouting body gradually decreases. When the amount of water-reducing agent exceeds 1.5%, the volume of the grouting body no longer decreases. (4) The early-strength agent has almost no effect on the volume of the grouting body. When the curing time is 3 h, the water–cement ratio has the greatest influence on the volume of the grouting body, followed by the water-reducing agent, and, finally, the expansion agent. After 3 h, the water–cement ratio still has the greatest influence, and the influence of the expansion agent gradually exceeds that of the water-reducing agent. The water-reducing agent mainly affects the volume of the grouting body in the water separation stage, and the expansion agent mainly plays a role in the middle and late stages of the slurry solidification. After optimized ratio analysis, the fluidity of the water–cement mixture can be improved, the volume shrinkage ratio rate can be lowered and the early strength can be increased.

A STUDY ON DIFFERENT PROPERTIES OF CEMENT MORTAR BY PARTIAL REPLACEMENT OF FINE AGGREGATE WITH BOTTOM ASH

This paper consists of the results of an experimental research on the effect of bottom ash as partial replacement of natural sand on the properties of cement mortar. The experimental works were carried out by replacement of fine aggregate with varying percentages of bottom ash i.e. 15%, 20%, 25% and 30%. As the microstructure of mortar matrix changes with varying water cement ratio, the w/c was kept constant i.e. 0.45.Mortar cubes of 70.6mm×70.6mm×70.6mm were casted and vibrated on an electrically operated vibrator. Then various tests including compressive strength, water permeable porosity (apparent porosity), percentage of water absorption, sorptivity were performed on mortar cubes replaced with bottom ash. The results were compared with the results of control mix and all the tests were performed at 3, 7, 28, 56 and 90 days. Based on the results, it is concluded that fine aggregates can be replaced up to 20% with bottom ash in cement mortar.