Physicomechanical characterization and wood machining from 10 12-year-old Hevea progeny clones with potential for furniture

The objective of this work was to evaluate the physical, mechanical, and wood machining properties of 10 clonal progenies with 12 years of age aiming to produce furniture. A total of 10 progenies and three trees per progenies were used, totalling 30 trees analyzed. The basic density ranged from 0.404 g.cm-3 (IAC 301) to 0.495 g.cm-3 (IAC 326), being it considered a light wood. The anisotropy coefficient values ranged from 1.05 (IAC 40) to 1.68 (PB 330) considered low to medium dimensional instability allowing the use of wood to produce furniture with low dimensional movements. In the compression test most clones fall under class C30. For MOR and MOE, it was observed greater values for IAC 326 (11666 MPa) and GT1 (9575 MPa). In wood machining tests, slightly raised large and few defects on the surface, being them considered easy to work. The results obtained for Hevea brasiliensis, 12 years old, allow us to affirm that wood from a younger age is an alternative for furniture production and will consequently contribute to the reduction of the exploitation and degradation of native forests in Brazil for this purpose.

Tribological Behavior and Analysis on Surface Roughness of CNC Milled Dual Heat Treated Al6061 Composites

Dual heat treatment (DHT) effect is analyzed using the machining of Al6061-T6 alloy, a readily available material for quickly finding the machining properties. The heat treatments are conducted twice over the specimen by the furnace heating before processing through CNC machining. The HSS and WC milling cutters are preferred for the diameter of 10 mm for the reviewed rotational speeds of 2000 rpm and 4000 rpm, and the constant depth of cut of 0.5 mm is chosen based on various reviews. Worthy roughness could be provided mostly by the influence of feed rates preferred here as 0.05 mm/rev and 0.1 mm/rev. The influencing factors are identified by the Taguchi, genetic algorithm (GA), and Artificial Neural Network (ANN) techniques and compared within it. The simulation finding also helps to clarify the relationship between influenced machining constraints and roughness outcomes of this project. The average values of heat treated and nonheat treated Al6061-T6 are compared and it is to be evaluated that 41% improvement is obtained with the lower surface roughness of 1.78975 µm and it shows good surface finish with the help of dual heat treatment process.

Investigating on the machinability assessment of precision machining pumice reinforced AA7075 syntactic foam

On the road to real applications, although there are lots of efforts focusing on mechanical and physical features in the literature, their machining abilities were examined in a very limited manner. In this study, machining properties of pumice reinforced AA7075 syntactic foams manufactured via the newly offered sandwich infiltration technique were investigated by performing face turning. Physical and microstructural (optical and SEM works) analyses were conducted on fabricated foams to carry out sample characterization. All machining forces were measured for different cutting speeds (25, 50, and 100 m/min) and feed rates (0.05, 0.10, and 0.15 mm/rev). After the turning operation, areal surface roughness values were measured using a 3D surface profilometer and material removal rate (MRR) values were calculated. Besides, chip mixtures including pumice and metal fragments were collected to probe chip morphology in detail. The results showed that machining forces were affected by the operation parameters differently, and the lowest surface roughness was detected at the cutting speed of 100 m/min and 0.05 mm/rev feed rate. Furthermore, the shape of the metal chips changed from long/continuous characteristic to saw-tooth morphology depending on increasing cutting speed levels while pumice particles exhibited breakaway tendency as the feed rates went up.

Difficult Cutting Property of NiTi Alloy and Its Mechanism

This paper describes the difficult machinability of nickel titanium alloy (NiTi alloy) and its mechanism. As a result of examining the difficult cutting machinability via a turning experiment, NiTi alloy cutting showed larger cutting force, higher cutting temperature, and severe tool wear with plastic deformation of the tool compared to Ti-6Al-4V. In addition, the discharged chips were tangled with the jaw chuck and the cutting tool. As a result of investigating the cause of these difficult machining properties by orthogonal cutting, it was found that the progression of severe flank wear is affected by the elastic recovery due to the super elasticity of the material. The verification of the results according to the shear plane theory suggest that the large deformation resistance of the material is the cause of the increase in cutting temperature. Furthermore, because the cutting temperature exceeds the shape memory transformation temperature, the generated chips are shape memory processed. It was also found that because the generated chips are super elastic, chips are not easily broken and they are lengthened, and are easily entangled with a cutting tool and a jaw chuck.

Keragaan Permesinan dan Keteguhan Rekat Kayu Jati Cepat Tumbuh Terdensifikasi

The objective of this study was to analyze machining performance (characteristic and quality), as well as bonding quality of densified wood, and then compared to those of un-treated (control) wood and boron-treated wood. Characteristic and quality of machining properties were directly evaluated by qualified technician during processing, while bonding quality was evaluated through its shear strength. The results showed that densification employed was able to improve machining performance and bonding quality of the 5-year-old faster-grown teakwood. Compared to control wood and boron-treated wood, machining performances of densified teakwood are greater, while bonding quality increased by 18.79 and 26.86%, respectively. The surface became much fine and even, and has similar colour to older teakwood. Analysis hierarchy process (AHP) proves that densified teakwood is the best raw material for furniture manufacturing since its machining performances, appearance, colour, and bonding quality are better either than control wood or boron-treated wood. Keywords: AHP, bonding quality, densification, faster-grown teakwood, machining performance

Processing Characteristics of Micro Electrical Discharge Machining for Surface Modification of TiNi Shape Memory Alloys Using a TiC Powder Dielectric

Titanium-nickel shape memory alloy (SMA) has good biomedical application value as an implant. Alloy corrosion will promote the release of toxic nickel ions and cause allergies and poisoning of cells and tissues. With this background, surface modification of TiNi SMAs using TiC-powder-assisted micro-electrical discharge machining (EDM) was proposed. This aims to explore the effect of the electrical discharge machining (EDM) parameters and TiC powder concentration on the machining properties and surface characteristics of the TiNi SMA. It was found that the material removal rate (MRR), surface roughness, and thickness of the recast layer increased with an increase in the discharge energy. TiC powder’s addition had a positive effect on increasing the electro-discharge frequency and MRR, reducing the surface roughness, and the maximum MRR and the minimum surface roughness occurred at a mixed powder concentration of 5 g/L. Moreover, the recast layer had good adhesion and high hardness due to metallurgical bonding. XRD analysis found that the machined surface contains CuO2, TiO2, and TiC phases, contributing to an increase in the surface microhardness from 258.5 to 438.7 HV, which could be beneficial for wear resistance in biomedical orthodontic applications.