Analysis of contacting characteristics on aerostatic bearing stylus displacement sensor

Author(s):  
Wu Hao ◽  
Chang Suping ◽  
Zhou Jianfei ◽  
Hu Chunbing ◽  
Zhang Zhongyu
2016 ◽  
Author(s):  
Junwei Wang ◽  
Suping Chang ◽  
Xiaojun Liu ◽  
Wenlong Lu ◽  
Yanling Sun ◽  
...  

Author(s):  
Dongju Chen ◽  
Jihong Han ◽  
Lihua Dong ◽  
Jinwei Fan ◽  
Chenhui An

In order to improve the machining precision of the aerostatic bearing, an eccentric rotor orbit model considering the microscale effects is established. A flow factor Q embodying the effects in the microscale is introduced into the fluid control equation, the dynamic stiffness, and damping coefficients of bearing are calculated considering the microscale effects. According to the actual working condition of the shaft, the modal analysis in both cases (with and without the microscale effects) is performed. And with the modal information, the dynamic orbit in both states (with and without the microscale effects) is described by the deduced orbit model of the shaft system. Finally, experiments of the frequency by LMS vibration test system and shaft orbit by displacement sensor are measured, and the results indicate that the simulated results considering the microscale effects are more similar with the actual experimental one, which provides a guideline and evaluation standard for further optimization design and precision control of the shaft system.


2008 ◽  
Vol 128 (4) ◽  
pp. 289-297 ◽  
Author(s):  
Tsutomu Mizuno ◽  
Shigemi Enoki ◽  
Takashi Asahina ◽  
Takayuki Suzuki ◽  
Hiroyuki Maeda ◽  
...  

2019 ◽  
Vol 19 (21) ◽  
pp. 9680-9687 ◽  
Author(s):  
Yating Yu ◽  
Hanchao Li ◽  
Ke Xue ◽  
Dahuan Liu ◽  
Geng Gao

Micromachines ◽  
2019 ◽  
Vol 10 (12) ◽  
pp. 863 ◽  
Author(s):  
Weiqing Huang ◽  
Mengxin Sun

A piezoelectric actuator using a lever mechanism is designed, fabricated, and tested with the aim of accomplishing long-travel precision linear driving based on the stick-slip principle. The proposed actuator mainly consists of a stator, an adjustment mechanism, a preload mechanism, a base, and a linear guide. The stator design, comprising a piezoelectric stack and a lever mechanism with a long hinge used to increase the displacement of the driving foot, is described. A simplified model of the stator is created. Its design parameters are determined by an analytical model and confirmed using the finite element method. In a series of experiments, a laser displacement sensor is employed to measure the displacement responses of the actuator under the application of different driving signals. The experiment results demonstrate that the velocity of the actuator rises from 0.05 mm/s to 1.8 mm/s with the frequency increasing from 30 Hz to 150 Hz and the voltage increasing from 30 V to 150 V. It is shown that the minimum step distance of the actuator is 0.875 μm. The proposed actuator features large stroke, a simple structure, fast response, and high resolution.


Mathematics ◽  
2021 ◽  
Vol 9 (13) ◽  
pp. 1492
Author(s):  
Vladimir Kodnyanko ◽  
Stanislav Shatokhin ◽  
Andrey Kurzakov ◽  
Lilia Strok ◽  
Yuri Pikalov ◽  
...  

The disadvantage of aerostatic bearings is their low dynamic quality. The negative impact on the dynamic characteristics of the bearing is exerted by the volume of air contained in the bearing gap, pockets, and microgrooves located at the outlet of the feeding diaphragms. Reducing the volume of air in the flow path is a resource for increasing the dynamic quality of the aerostatic bearing. This article presents an improved design of an axial aerostatic bearing with simple diaphragms, an annular microgroove, and an elastic suspension of the movable center of the supporting disk. A mathematical model is presented and a methodology for calculating the static characteristics of a bearing and dynamic quality indicators is described. The calculations were carried out using dimensionless quantities, which made it possible to reduce the number of variable parameters. A new method for solving linearized and Laplace-transformed boundary value problems for transformants of air pressure dynamic functions in the bearing layer was applied, which made it possible to obtain a numerical solution of problems sufficient for practice accuracy. The optimization of the criteria for the dynamic quality of the bearing was carried out. It is shown that the use of an elastic suspension of the support center improves its dynamic characteristics by reducing the volume of compressed air in the bearing layer and choosing the optimal volume of the microgroove.


Author(s):  
Eric B. Halfmann ◽  
C. Steve Suh ◽  
N. P. Hung

The workpiece and tool vibrations in a lathe are experimentally studied to establish improved understanding of cutting dynamics that would support efforts in exceeding the current limits of the turning process. A Keyence laser displacement sensor is employed to monitor the workpiece and tool vibrations during chatter-free and chatter cutting. A procedure is developed that utilizes instantaneous frequency (IF) to identify the modes related to measurement noise and those innate of the cutting process. Instantaneous frequency is shown to thoroughly characterize the underlying turning dynamics and identify the exact moment in time when chatter fully developed. That IF provides the needed resolution for identifying the onset of chatter suggests that the stability of the process should be monitored in the time-frequency domain to effectively detect and characterize machining instability. It is determined that for the cutting tests performed chatters of the workpiece and tool are associated with the changing of the spectral components and more specifically period-doubling bifurcation. The analysis presented provides a view of the underlying dynamics of the lathe process which has not been experimentally observed before.


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