Effects of a Thermal Coating Process on X100 UOE Line Pipe

2005 ◽  
Author(s):  
Chris Timms ◽  
Duane DeGeer ◽  
Martin McLamb
Keyword(s):  
Heat Treatment ◽  
Yield Strength ◽  
Room Temperature ◽  
High Strength ◽  
Economic Benefits ◽  
Slight Reduction ◽  
Strength Increase ◽  
Coating Process ◽  
Line Pipe ◽  
Heat Treated

The increased demand for high strength linepipe for onshore and offshore pipeline systems has been well documented over the past few years. The economic benefits have been demonstrated, and solutions have been developed to address the technical issues facing high strength linepipe use. However, there are still a few unanswered questions, one of which is addressed in this paper: what is the effect of thermal treatment during the pipeline coating process on the material behaviour of high strength linepipe? This paper presents the results of a thermal coupon study investigating the effects of low temperature heat treatment on the tensile and compressive stress strain curves of samples taken from X100 linepipe. Thirty axial test coupons and thirty circumferential test coupons were machined from a 52 inch diameter, 21 mm wall thickness UOE X100 linepipe. Some of the coupons were maintained in the as-received condition (no heat treatment) while others were heat-treated in a manner that simulates a coating plant induction heat treatment process. All coupons were subsequently tested in tension or compression, either at room temperature or at −18°C. This study has provided a number of interesting results. In regards to material strength, the heat treatment increased the tensile and compressive yield strengths in the longitudinal and circumferential coupons. Axial tensile, axial compressive and circumferential tensile yield strength increases ranged from 5 to 10%. Circumferential compressive yield strength increases ranged from 14 to 24%. A Y/T ratio increase of approximately 7% was observed for all heat-treated tensile coupons. The coupon tests conducted at −18°C were only slightly different than their room temperature counterparts; with an average yield strength increase of 4% in all directions and orientations and a slight reduction in Y/T ratio.

The Effect of Heat Treatment on Formability of Ultra-Fine Grained AA6061 for Bolt Manufacturing

2010 ◽  
Vol 443 ◽  
pp. 164-169 ◽  
Author(s):  
Jun Seok Choi ◽  
Young Gwan Jin ◽  
Yong Taek Im
Keyword(s):  
Heat Treatment ◽  
Artificial Aging ◽  
Equal Channel Angular Extrusion ◽  
High Strength ◽  
Strength Increase ◽  
Fine Grained ◽  
Heat Treated ◽  
Before And After ◽  
Fine Grained Material ◽  
Set Up

Equal channel angular extrusion (ECAE) was used before and after artificial aging to investigate the effect of heat treatment on formability of bulk nanostructure of commercially available aluminum alloy of AA6061 in the present study. In the ECAE, route A was applied up to four or eight passes by using the split dies set-up. The three-stage bolt forming using the ultra-fine grained specimens was carried out to check formability of the material. In the present experiments, the bolt forming was successful with the specimen prepared by the ECAE after artificial aging whilst it was not successful with the specimen prepared by a reverse process sequence. The strength increase was confirmed by the tension and microhardness tests and compared to the result of conventional AA2024 bolt made by the conventionally heat treated specimen. It was found that the strength was comparable to the level of the heat treated conventional one although the actual value was a little bit lower. In addition, it was demonstrated that the heat treatment sequence is important to achieve proper formability of the ultra-fine grained material to manufacture the high strength bolt.

Effects of Heat Treatment on Unique Layered Microstructure and Tensile Properties of TiAl Fabricated by Electron Beam Melting

2018 ◽  
Vol 941 ◽  
pp. 1366-1371
Author(s):  
Masahiro Sakata ◽  
Jong Yeong Oh ◽  
Ken Cho ◽  
Hiroyuki Y. Yasuda ◽  
Mitsuharu Todai ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Electron Beam ◽  
Tensile Properties ◽  
Heat Treatment Temperature ◽  
Electron Beam Melting ◽  
Room Temperature ◽  
High Strength ◽  
Treatment Temperature ◽  
Heat Treated ◽  
High Elongation

In the present study, effects of heat treatment on microstructures and tensile properties of the cylindrical bars of Ti-48Al-2Cr-2Nb (at.%) alloy with unique layered microstructure consisting of equiaxed γ grains region (γ band) and duplex-like region fabricated by electron beam melting (EBM) were investigated. We found that it is possible to control width of the γ bands (Wγ) by heat treatments at 1100°C and 1190°C. The Wγ increases with decreasing heat treatment temperature. The bars heat-treated at 1190°C exhibit high elongation of 2.9% at room temperature (RT) with maintaining high strength. The RT elongation increases with increasing the Wγ because of increasing deformable regions. In contrast, the RT elongation of the bars decreases with increasing the Wγ when Wγ is very large. This is because the large γ band leads intergranular fracture. These results indicate that there is appropriate width for the γ band to obtain excellent tensile properties at RT.

scholarly journals Interstitials in f.c.c. High Entropy Alloys

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 695 ◽  
Author(s):  
Ian Baker
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Yield Strength ◽  
Room Temperature ◽  
Sharp Decrease ◽  
Slight Reduction ◽  
Strength Increase ◽  
High Entropy Alloys ◽  
High Entropy ◽  
Carbon Doped

The effects of interstitials on the mechanical properties of single-phase f.c.c. high entropy alloys (HEAs) have been assessed based on a review of the literature. It is found that in nearly all studies, carbon increases the yield strength, in some cases by more than in traditional alloys. This suggests that carbon can be an excellent way to strengthen HEAs. This strength increase is related to the lattice expansion from the carbon. The effects on other mechanical behavior is mixed. Most studies show a slight reduction in ductility due to carbon, but a few show increases in ductility accompanying the yield strength increase. Similarly, some studies show little or modest increases in work-hardening rate (WHR) due to carbon, whereas a few show a substantial increase. These latter effects are due to changes in deformation mode. For both undoped and carbon doped CoCrFeMnNi, the room temperature ductility decreases slightly with decreasing grain size until ~2–5 µm, below which the ductility appears to decrease rapidly. The room temperature WHR also appears to decrease with decreasing grain size in both undoped and carbon-doped CoCrFeMnNi and in nitrogen-doped medium entropy alloy NiCoCr, and, at least for the undoped HEA, shows a sharp decrease at grain sizes <2 µm. Interestingly, carbon has been shown to almost double the Hall–Petch strengthening in CoCrFeMnNi, suggesting the segregation of carbon to the grain boundaries. There have been few studies on the effects of other interstitials such as boron, nitrogen and hydrogen. It is clear that more research is needed on interstitials both to understand their effects on mechanical properties and to optimize their use.

High-Strength Steel Hot Forming Mechanics Performance and Characteristic Experimental Study

2016 ◽  
Vol 693 ◽  
pp. 800-806
Author(s):  
You Dan Guo
Keyword(s):  
Yield Strength ◽  
High Strength Steel ◽  
High Strength ◽  
High Energy ◽  
Absorption Capacity ◽  
Hot Forming ◽  
Gas Content ◽  
Strength Increase ◽  
Gradual Change ◽  
Forming Process

In high-strength steel hot forming, under the heating and quenching interaction, the material is oxidized and de-carbonized in the surface layer, forming a gradual change microstructure composed of ferrite, ferrite and martensite mixture and full martensite layers from surface to interior. The experiment enunciation: Form the table to ferrite, ferrite and martensite hybrid organization, completely martensite gradual change microstructure,and make the strength and rigidity of material one by one in order lower from inside to surface, ductility one by one in order increment in 22MnB5 for hot forming;Changes depends on the hot forming process temperature and the control of reheating furnace gas content protection, when oxygen levels of 5% protective gas, can better prevent oxidation and decarburization;Boron segregation in the grain boundary, solid solution strengthening, is a major cause of strength increase in ;The gradual change microstructure in outer big elongation properties, make the structure of the peak force is relatively flat, to reduce the peak impact force of structure, keep the structure of high energy absorption capacity;With lower temperature, the material yield strength rise rapidly,when the temperature is 650 °C, the yield strength at 950 °C was more than 3 times as much.

Detection and In-Field Verification of Potential Pipeline Expansion Due to Low Yield Strength Pipe in High Strength Line Pipe

2010 ◽  
Author(s):  
Jill Braun ◽  
Stuart Clouston
Keyword(s):  
High Resolution ◽  
Yield Strength ◽  
Measurement Errors ◽  
High Strength ◽  
Lessons Learned ◽  
Chemical Compositions ◽  
Line Pipe ◽  
Variable Yield ◽  
Field Verification ◽  
Pipe Joints

On May 21, 2009, the Pipeline & Hazardous Materials Safety Administration (PHMSA) issued an Advisory Bulletin (PHMSA-2009-0148) entitled, “Potential for Low and Variable Yield, Tensile Strength and Chemical Compositions in High Strength Line Pipe” [1] recommending that pipeline operators investigate whether recently constructed pipelines contain pipe joints not meeting the minimum specification requirements (74FR2390). Based on PHMSA’s technical reviews, high resolution deformation tool inspection combined with comprehensive infield verification has been recommended in accordance with the “Interim Guidelines for Confirming Pipe Strength in Pipe Susceptible to Low Yield Strength,” issued by PHMSA in September 2009[2]. Kern River Gas Transmission Company (Kern River) underwent a detailed program of engineering and assessment in order to proactively demonstrate compliance with the interim guidelines. This paper discusses the process, inspection results and infield verifications performed by the pipeline operator. In particular, detailed consideration to the methodology of detection and assessment of potential pipeline expansions is presented with discussion on the special considerations needed for low level anomaly identification, reporting and verification of expansions as defined in the PHMSA guidelines. High resolution caliper analysis approaches developed for this particular application are discussed and appropriate techniques are recommended that consider the effects of possible asymmetry of expansions and impact of other deformations such as ovality. Field verification practices and findings are reviewed in detail with particular focus on the challenges facing the pipeline operator in resolving both tool and in-field measurement errors that can significantly impact the number of identifiable candidate expansions for verification. In conclusion, an overview of the assessment criteria and field activity to comply with the PHMSA interim guidelines are presented along with the lessons learned from the analysis, verification and remediation steps that may assist other pipeline operators as they address these newly established regulatory requirements.

Comparison of Microstructure and Mechanical Properties of Additively Manufactured and Conventional Maraging Steel

2020 ◽  
Vol 405 ◽  
pp. 133-138
Author(s):  
Ludmila Kučerová ◽  
Andrea Jandová ◽  
Ivana Zetková
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Maraging Steel ◽  
Precipitation Hardening ◽  
High Strength ◽  
Hardness Measurement ◽  
Nickel Steel ◽  
Heat Treated ◽  
Good Material ◽  
Iron Nickel

Maraging steel is an iron-nickel steel alloy, which achieves very good material properties like high toughness, hardness, good weldability, high strength and dimensional stability during heat treatment. In this work, maraging steel 18Ni-300 was manufactured by selective laser melting. It is a method of additive manufacturing (AM) technology, which produces prototypes and functional parts. Sample of additively manufactured and conventional steel with the same chemical composition were tested after in three different states – heat treated (as-built/as-received), solution annealed and precipitation hardened. Resulting microstructures were analysed by light and scanning electron microscopy and mechanical properties were obtained by hardness measurement and tensile test. Cellular martensitic microstructures were observed in additively manufactured samples and conventional maraging steel consisted of lath martensitic microstructures. Very similar mechanical properties were obtained for both steels after the application of the same heat treatment. Ultimate tensile strengths reached 839 – 900 MPa for samples without heat treatment and heat treated by solution annealing, the samples after precipitation hardening had tensile strengths of 1577 – 1711 MPa.

Effect of Hot Processing on Mircrostructure and Properties of Flat Billets of TA15 Titanium Alloy

2021 ◽  
Vol 1016 ◽  
pp. 906-910
Author(s):  
Xin Hua Min ◽  
Cheng Jin
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Titanium Alloy ◽  
High Temperature ◽  
Room Temperature ◽  
High Strength ◽  
Slow Cooling ◽  
Microstructure And Mechanical Properties ◽  
Ta15 Titanium Alloy ◽  
The Ideal

In this paper,effect of the different forging processes on the microstructure and mechanical properties of the flat flat billets of TA15 titanium alloy was investigated.The flat billiets of 80 mm×150 mm×L sizes of TA15 titanium alloy are produced by four different forging processes.Then the different microstrure and properties of the flat billiets were obtained by heat treatment of 800 °C~850 °C×1 h~4h.The results show that, adopting the first forging temperature at T1 °C、slow cooling and the second forging temperature at T2°C 、quick cooling, the primary αphases content is just 10%, and there are lots of thin aciculate phases on the base. This microstructure has both high strength at room temperature and high temperature, while the properties between the cross and lengthwise directions are just the same. So the hot processing of the first forging temperature at T1 °C、slow cooling and the second forging temperature at T2°C 、quick cooling is choosed as the ideal processing for production of aircraft frame parts.

Evolution of Microstructure during Hot Deformation of the PM Molybdenum Alloy TZM

2007 ◽  
Vol 539-543 ◽  
pp. 2725-2730 ◽  
Author(s):  
T. Mrotzek ◽  
Andreas Hoffmann ◽  
U. Martin ◽  
H. Oettel
Keyword(s):  
Yield Strength ◽  
Hot Deformation ◽  
Room Temperature ◽  
Elevated Temperatures ◽  
High Strength ◽  
Tensile Tests ◽  
Primary Recrystallization ◽  
Molybdenum Alloy ◽  
Texture Formation ◽  
Evolution Of Microstructure

The molybdenum alloy TZM (Mo-0.5wt%Ti-0.08wt%Zr) is a commonly used structural material for high temperature applications. For these purposes a high strength at elevated temperatures and also a sufficient ductility at room temperature are being aimed. Preceding investigations revealed the existence of subgrains in hot deformed TZM. It was observed that with proceeding primary recrystallization and therefore with disappearance of subgrains the yield strength drops almost to a level of pure molybdenum. It is being assumed that the existence of a dislocation substructure has a pronounced effect on the yield strength of TZM. The aim of the present study was to evaluate the subgrain and texture formation and also to estimate the dislocation arrangement within subgrains during hot deformation. Hence, TZM rods were rolled to different degrees of deformation at a temperature above 0.5 Tm. The microstructure of the initial material was fully recrystallized. Texture formation, misorientation distributions and subgrain sizes were analyzed by electron backscattering diffraction (EBSD). Mechanical properties were characterized by tensile tests at room temperature and up to 1200°C. It was revealed, that with increasing degree of deformation a distinct substructure forms and therefore yield strength rises. Consequently, the misorientation between adjacent subgrains increases, their size decreases and a <110> fibre texture develops. To estimate the influence of texture on strength of TZM the Taylor factors are calculated from EBSD data.

Semi-Automatic Gas-Less Process for Girth Welding X-80 Line Pipe

2006 ◽  
Author(s):  
Badri K. Narayanan ◽  
Patrick Soltis ◽  
Marie Quintana
Keyword(s):  
Yield Strength ◽  
Weld Metal ◽  
Slag System ◽  
High Strength ◽  
Automatic Process ◽  
Line Pipe ◽  
High Toughness ◽  
New Process ◽  
Girth Welding ◽  
Acidic Components

A new process (M2M™) to girth weld API Grade X-80 line pipe with a gas-less technology is presented. This process combines innovations in controlling arc length and energy input with microstructure control of the weld metal deposited to achieve high strength (over matching 550 MPa yield strength) and Charpy V-Notch toughness of over 60 Joules at −20°C. This paper will concentrate on the metallurgical aspects of the weld metal and the systematic steps taken to achieve high strength weld metal without sacrificing toughness. The development of an appropriate slag system to achieve the best possible microstructure for high toughness weld metal is discussed. The indirect effects of the slag system on the weld metal composition, which in turn affects the microstructure and physical properties, are detailed. In order to achieve sound weld metal without gas protection using a semi-automatic process, a basic slag system with minimal acidic components is used to improve the cleanliness of the weld metal without sacrificing weldability. In addition, a complex combination of micro-alloying elements is used to achieve the optimum precipitation sequence of nitrides that is critical for high toughness. The final part of this paper gives details about the robustness of this process to weld high strength pipe. The results show that this is a practical and unique solution for girth welding of X-80 pipe to achieve acceptable toughness and over a 15% overmatch in yield strength of X-80 pipe without sacrificing productivity.

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