Fabrication and Characterization of a Biocompatible Coating Formed on a Heat-Treated Magnesium Alloy Using Micro-Arc Oxidation

2017 ◽  
Author(s):  
Hamdy Ibrahim ◽  
Mohammad Elahinia
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Mg Alloys ◽  
Corrosion Tests ◽  
Bone Fixation ◽  
Immersion Corrosion ◽  
Heat Treated ◽  
Micro Arc Oxidation

The fast corrosion rate of magnesium (Mg) alloys is the main problem associated with the use of such biocompatible alloys for bone fixation applications. The corrosion resistance of Mg alloys can be improved by different post-fabrication processes such as heat treatment and coating. We have heat-treated a biocompatible Mg-1.2Zn-0.5Ca (wt.%) alloy at optimized heat treatment parameters to achieve the highest mechanical strength and corrosion resistance. Afterwards, the heat-treated alloy was coated with a ceramic layer using micro arc oxidation (MAO) process to further enhance the corrosion resistance. The microstructure of the prepared samples was investigated using optical microscopy and scanning electron microscopy (SEM). The corrosion characteristics were determined by conducting in vitro electrochemical and immersion corrosion tests. The results showed that the heat treatment process successfully improved the mechanical and corrosion properties of the Mg-1.2Zn-0.5Mn (wt.%) alloy. Both the in vitro electrochemical and immersion corrosion tests showed that the MAO-coated samples have a significantly higher corrosion resistance which results in a significantly lower corrosion rate. This study indicated that the biocompatible coating produced by MAO process may be suitable for providing heat-treated Mg-Zn-Ca-based alloys with protection from corrosion towards synthesizing bone fixation materials in clinical application.

The Effect of Heat-Treatment on Mechanical, Microstructural, and Corrosion Characteristics of a Magnesium Alloy With Potential Application in Resorbable Bone Fixation Hardware

2016 ◽  
Author(s):  
Hamdy Ibrahim ◽  
Andrew D. Klarner ◽  
Behrang Poorganji ◽  
David Dean ◽  
Alan A. Luo ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Cast Alloy ◽  
Immersion Test ◽  
Mg Alloys ◽  
Corrosion Properties ◽  
Corrosion Tests ◽  
Orthopedic Fixation Devices ◽  
Heat Treated ◽  
Mechanical And Corrosion Properties

Mg alloys are promising materials for bone implant applications mainly due to their low specific density, desirable stiffness and bioresorbability in the human body. Mg-Zn-Ca alloys are among the most promising materials for resorbable orthopedic fixation devices due to their superior biocompatibility. However, the mechanical and corrosion properties of the as-cast Mg-Zn-Ca alloys are insufficient. Heat treatment is a practical approach for strengthening Mg alloys especially after the fabrication of porous structures and 3D-printed components. We have investigated heat treatment of these devices and have studied the resulting microstructure of Mg-1.6Zn-0.5Ca (wt. %) alloys by hardness, compression, scanning electron microscopy (SEM), and electrochemical and immersion corrosion tests. Mg-1.6Zn-0.5Ca alloy was prepared with high purity Mg, Zn and Ca by casting. The cast ingots were solution-treated at 510 °C for 3 h then quenched in water. The quenched ingots were age hardened in an oil bath at 200 °C for 2 h. Pure Mg, as-cast and heat-treated Mg-1.6Zn-0.5Ca alloy ingots were cut into coupons to characterize their mechanical and corrosion properties. In vitro corrosion tests were conducted in modified simulated body fluid (m-SBF) at pH 7.4 and 37 °C. The hardness of the Mg-Zn-Ca alloy was significantly increased from 52.6 to be 66.8 HV after heat treatment. Also, the compression test results revealed that the heat-treated alloy has the highest compressive yield and ultimate strengths without significant change in stiffness and maximum strain. The mass loss of the Mg-Zn-Ca alloy by week 4 of the in vitro immersion test reduced from 174.6 mg/cm2 for the as-cast alloy to 101.7 mg/cm2 after the heat-treatment process. Heat-treatment was found to be a powerful post-shaping process not only to enhance the mechanical properties of the Mg-1.6Zn-0.5Ca (wt. %) alloy, but also to significantly improve its biocorrosion properties. Such heat-treated alloys can also be coated with biocompatible ceramics that provide additional protection from corrosion during the bone healing period (3–4 months).

scholarly journals The Immersion Corrosion Resistance of Shot Peening and MAO Applied on AZ31−0.5% La Sheets

2020 ◽  
Vol 10 (1) ◽  
pp. 5201-5204
Author(s):  
G. Elmansouri ◽  
I. H. Kara ◽  
H. Ahlatci ◽  
Y. Turen
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Shot Peening ◽  
Rolling Speed ◽  
Dominant Factor ◽  
Base Materials ◽  
Immersion Corrosion ◽  
Micro Arc Oxidation ◽  
The One ◽  
Hot Rolled

In this study, the effect of Shot Peening (SP) and Micro Arc Oxidation (MAO) process on the corrosion resistance of 0.5% La with added AZ31 Mg alloy, hot rolled at different rolling speeds, was investigated. It was found that the surface of the rolled material at a rolling speed of 4.7m/min had higher surface smoothness values than the one rolled at 10m/min. It was observed that the corrosion rate changed in the first 40 of 168 hours. In the following hours, the corrosion rate showed different results according to the initial microstructure properties of the base materials. Initially, pore size was the dominant factor determining corrosion resistance, although, after coating, the corrosion rate was affected by the twins formed, based on rolling speed, which enhanced the corrosion rate between 48 and 168 hours.

“In vitro” and in Animal Model Studies on a Double Virus- Inactivated Factor VIII Concentrate

1995 ◽  
Vol 74 (03) ◽  
pp. 868-873 ◽  
Author(s):  
Silvana Arrighi ◽  
Roberta Rossi ◽  
Maria Giuseppina Borri ◽  
Vladimir Lesnikov ◽  
Marina Lesnikov ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Animal Model ◽  
Factor Viii ◽  
Hepatitis A ◽  
Hepatitis A Virus ◽  
Virus Inactivation ◽  
Enveloped Viruses ◽  
Model Studies ◽  
Heat Treated

SummaryTo improve the safety of plasma derived factor VIII (FVIII) concentrate, we introduced a final super heat treatment (100° C for 30 min) as additional virus inactivation step applied to a lyophilized, highly purified FVIII concentrate (100 IU/mg of proteins) already virus inactivated using the solvent/detergent (SID) method during the manufacturing process.The efficiency of the super heat treatment was demonstrated in inactivating two non-lipid enveloped viruses (Hepatitis A virus and Poliovirus 1). The loss of FVIII procoagulant activity during the super heat treatment was of about 15%, estimated both by clotting and chromogenic assays. No substantial changes were observed in physical, biochemical and immunological characteristics of the heat treated FVIII concentrate in comparison with those of the FVIII before heat treatment.

Heat Treatment Influence on the Corrosion Resistance of a Cu-Al-Fe-Mn Bronze

2018 ◽  
Vol 69 (5) ◽  
pp. 1055-1059 ◽  
Author(s):  
Mariana Ciurdas ◽  
Ioana Arina Gherghescu ◽  
Sorin Ciuca ◽  
Alina Daniela Necsulescu ◽  
Cosmin Cotrut ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Structural Changes ◽  
Heating Temperature ◽  
Galvanic Corrosion ◽  
Cooling Water ◽  
Open Circuit ◽  
Water Quenching ◽  
Heat Treated ◽  
Different Temperatures

Aluminium bronzes are exhibiting good corrosion resistance in saline environments combined with high mechanical properties. Their corrosion resistance is obviously confered by the alloy chemical composition, but it can also be improved by heat treatment structural changes. In the present paper, five Cu-Al-Fe-Mn bronze samples were subjected to annealing heat treatments with furnace cooling, water quenching and water quenching followed by tempering at three different temperatures: 200, 400 and 550�C. The heating temperature on annealing and quenching was 900�C. The structure of the heat treated samples was studied by optical and scanning electron microscopy. Subsequently, the five samples were submitted to corrosion tests. The best resistance to galvanic corrosion was showed by the quenched sample, but it can be said that all samples are characterized by close values of open-circuit potentials and corrosion potentials. Concerning the susceptibility to other types of corrosion (selective leaching, pitting, crevice corrosion), the best corrosion resistant structure consists of a solid solution, g2 and k compounds, corresponding to the quenched and 550�C tempered sample.

Effect of Electrolyte Composition on Corrosion Resistance in Nickel Plating Process for Coating Bonded Magnet PrFeB

2014 ◽  
Vol 896 ◽  
pp. 245-248 ◽  
Author(s):  
Candra Kurniawan ◽  
Hayati M.A. Sholihat ◽  
Kemas Ahmad Zaini Thosin ◽  
Muljadi ◽  
Prijo Sardjono
Keyword(s):  
Magnetic Properties ◽  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Nickel Coating ◽  
Electrolyte Composition ◽  
Nickel Metal ◽  
Sem Images ◽  
Average Value ◽  
Immersion Corrosion ◽  
Bonded Magnet

Despite of its excellence magnetic quality, one of the critical properties of PrFeB based permanent magnet is a low corrosion resistance so it can be oxidized easily which can reduce its magnetic properties. In this study, Nickel coating has been performed for bonded PrFeB magnet by the electroplating method using Nickel-Watts bath-type as the electrolyte to improve the corrosion resistance. The varying amount of the electrolyte compounds used to have the optimized composition indicated by the corrosion resistance measurement. The solution composition used was NiSO4 (230-380 g/L), NiCl2 (30-60 g/L), and H3BO3 (30 and 45 g/L) with a fixed value of other parameters. Characterization used including the immersion corrosion test, microstructure analysis, and magnetic properties. Based on the corrosion rate measurement, the highest corrosion resistant of Nickel coated PrFeB magnet achieved from the electrolyte composition of NiSO4: NiCl2: H3BO3 = 380: 60: 30 g/L with a plating time and current density (J) of 60 minutes and 40 mA/cm2 respectively. The corrosion rate data showed that the Nickel metal coating can improve the corrosion resistance of bonded PrFeB magnet up to 29 times than of the substrate. The SEM images showed that the thickness of the Nickel coating on the optimum electrolyte composition was in average value of 35.1 µm. The overall samples has a magnetic remanence value (Br) reached ≥ 6 kG, so it has enough properties to be applied in devices such as generators and electric motors.

scholarly journals Effect of Heat Treatment and Sulfuric Acid Anodization on Corrosion Resistance of Aluminum Alloy (AA7075)

2021 ◽  
Vol 40 (1) ◽  
pp. 56-62
Author(s):  
M. Abdullahi ◽  
L.S. Kuburi ◽  
P.T. Zubairu ◽  
U. Jabo ◽  
A.A. Yahaya ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Sulfuric Acid ◽  
Corrosion Rate ◽  
Polarization Resistance ◽  
Testing Machine ◽  
Palm Kernel ◽  
Engine Oil ◽  
Micro Hardness

This paper, studied the effect of heat treatment and anodization on corrosion resistance of aluminum alloy 7075 (AA7075), with a view to improving its corrosion resistance. Microstructure and micro hardness of the anodic film of the samples were studied with the aid of optical metallurgical microscope and automated micro hardness testing machine. Linear polarization methods were used to assess the corrosion behaviour of the alloy in 0.5M HCl. The microstructure of the annealed sample showed formation of dendrites while precipitation hardened samples in palm kernel oil and SAE 40 engine oil showed precipitates of MgZn2. The SEMS result showed pores and micro cracks on the surfaces of the anodized samples, with the as cast and anodized sample in sulfuric acid exhibiting most compact with few pores. The as cast and sulfuric acid anodized sample shows highest micro hardness value of 205.33 HV, while the least value of 150.67 HV was recorded in sample precipitation hardened in SAE 40 engine oil and anodized in sulfuric acid. Analysis of the potentiodynamic polarization data and curves showed a linear relationship (decrease in icorr, decreases the corrosion rate) between current density and the corrosion rate in all the samples. Higher polarization resistance of 15.093 Ω/cm2 was recorded by the as cast and Sulfuric acid (SA) anodized sample while the precipitation treated in SAE 40 engine oil plus SA anodized sample recorded lowest polarization resistance of 5.2311 Ω/cm2. Heat treatment alone improves corrosion resistance of AA 7075 in 0.5 M HCl solution but heat treatment plus SA anodization does not improve corrosion resistance in the same environment.

EFFECT OF HEAT TREATMENT ON MICROSTRUCTURE AND CORROSION RESISTANCE OF Ni-B-W-Mo COATING DEPOSITED BY ELECTROLESS METHOD

2018 ◽  
Vol 25 (08) ◽  
pp. 1950023 ◽  
Author(s):  
ARKADEB MUKHOPADHYAY ◽  
TAPAN KUMAR BARMAN ◽  
PRASANTA SAHOO
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Electrochemical Techniques ◽  
Sodium Molybdate ◽  
Medium Carbon Steel ◽  
X Ray Diffraction ◽  
X Ray ◽  
Solid Solution Strengthening ◽  
Heat Treated ◽  
Electroless Coatings

The present work reports the deposition of a quaternary Ni-B-W-Mo coating on AISI 1040 medium carbon steel and its characterization. Quaternary deposits are obtained by suitably modifying existing electroless Ni-B bath. Composition of the as-deposited coating is analyzed by energy dispersive X-ray spectroscopy. The structural aspects of the as-deposited and coatings heat treated at 300[Formula: see text]C, 350[Formula: see text]C, 400[Formula: see text]C, 450[Formula: see text]C and 500[Formula: see text]C are determined using X-ray diffraction technique. Surface of the as-deposited and heat-treated coatings is examined using a scanning electron microscope. Very high W deposition could be observed when sodium molybdate is present in the borohydride-based bath along with sodium tungstate. The coatings in their as-deposited condition are amorphous while crystallization takes place on heat treatment. A nodulated surface morphology of the deposits is also observed. Vickers’ microhardness and crystallite size measurement reveal inclusion of W and Mo results in enhanced thermal stability of the coatings. Solid solution strengthening of the electroless coatings by W and Mo is also observed. The applicability of kinetic strength theory to the hardening of the coatings on heat treatment is also investigated. Corrosion resistance of Ni-B-W-Mo coatings and effect of heat treatment on the same are also determined by electrochemical techniques.

In vitro evaluation of freeze-drying chitosan-mineralized collagen/Mg–Ca alloy composites for osteogenesis

2022 ◽  
pp. 088532822110492
Author(s):  
Zhenbao Zhang ◽  
Xirao Sun ◽  
Jingxin Yang ◽  
Chengyue Wang
Keyword(s):  
Corrosion Resistance ◽  
Bone Repair ◽  
Umbilical Vein ◽  
Matrix Mineralization ◽  
Repair Materials ◽  
Micro Arc Oxidation ◽  
Umbilical Vein Endothelial Cells ◽  
Endothelial Growth Factor ◽  
Mineralized Collagen

Magnesium (Mg) alloy with good mechanical properties and biodegradability is considered as one of the ideal bone repair materials. However, the rapid corrosion of Mg-based metals can pose harm to the function of an implant in clinical applications. In this study, micro-arc oxidation coating was prepared on the surface of the Mg–Ca matrix, then the chitosan and mineralized collagen (nano-hydroxyapatite/collagen; nHAC) were immobilized on the surface of the MAO/Mg–Ca matrix to construct the CS-nHAC/Mg–Ca composites of different component proportions (the ratio of CS to nHAC is 2:1, 1:1, and 1:2, respectively). The corrosion resistance, osteogenic activity, and angiogenic ability were extensively investigated. The results indicated that the CS-nHAC reinforcement materials can improve the corrosion resistance of the Mg matrix significantly and promote the proliferation and adhesion of mouse embryo osteoblast precursor cells (MC3T3-E1) and human umbilical vein endothelial cells (HUVECs). In addition, the CS-nHAC/Mg–Ca composites can not only promote the alkaline phosphatase (ALP) activity and extracellular matrix mineralization of MC3T3-E1 cells but also enhance the migration motility and vascular endothelial growth factor (VEGF) expression of HUVECs. Meanwhile, the 2CS-1nHAC/Mg–Ca composite exhibited the optimum function characteristics compared with other samples. Therefore, considering the improvement of corrosion resistance and biocompatibility, the CS-nHAC/Mg–Ca composites are expected to be a promising orthopedic implant.

Corrosion Resistance of Mg Alloy with High Zn Concentration Including Impurity Cu

2021 ◽  
Vol 1016 ◽  
pp. 592-597
Author(s):  
Masato Ikoma ◽  
Taiki Morishige ◽  
Tetsuo Kikuchi ◽  
Ryuichi Yoshida ◽  
Toshihide Takenaka
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Mg Alloys ◽  
Mg Alloy ◽  
Second Phase ◽  
Transportation Industry ◽  
Primary Metal ◽  
Cu Content ◽  
Zn Concentration ◽  
Lower Corrosion Rate

Mg alloys are very attractive materials for transportation industry due to their toughness and lightness. Recycling Mg alloys is desired for energy saving that otherwise would be required to produce its primary metal. However, secondary produced Mg tends to contain a few impurity elements that deteriorate its corrosion resistance. For example, contamination of Mg alloy by Cu induces second phase of Mg2Cu and it works as strong cathode, resulting in the corrosion rate rapidly increasing. It was previously reported that the corrosion resistance of Mg with impurity Cu was remarkably improved by addition of alloying element Zn. Addition of Zn into Mg formed MgZn2 phase and incorporated Cu into MgZn2 phase instead of Mg2Cu formation. In this way, since Zn serves to improve the corrosion resistance of Mg, Mg alloy with high Zn concentration may form a lot of MgZn2 and may have better corrosion resistance even with high Cu concentration. In this work, the corrosion behavior of Mg-6mass%-1mass%Al (ZA61) with different Cu content up to 1mass% was investigated. As a result, ZA61-1.0Cu had much lower corrosion rate compared to Mg-0.2%Cu and the corrosion rate was almost the same as that of pure Mg.

Effect of Heat Treatment on Tensile Strength and Microstructure of AZ61A Magnesium Alloy

2014 ◽  
Vol 606 ◽  
pp. 55-59 ◽  
Author(s):  
R. Senthil ◽  
A. Gnanavelbabu
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Mg Alloys ◽  
Forming Process ◽  
Microstructural Parameters ◽  
Heat Treated ◽  
Mutual Relations

Magnesium alloys are the very progressive materials whereon is due to improve their end-use properties. Especially, wrought Mg alloys attract attention since they have more advantageous mechanical properties than cast Mg alloys. Investigations were carried out the effects of heat treatment on tensile strength and microstructure of AZ61A magnesium alloy. The AZ61A Mg alloy is solution heat treated at the temperature of 6500F (343°C) for various soaking timing such as 120 min, 240 min and 360 minutes and allowed it cool slowly in the furnace itself. Magnesium alloys usually are heat treated either to improve mechanical properties or as means of conditioning for specific fabrication operations. Special attention had been focused on the analysis of mutual relations existing between the deformation conditions, microstructural parameters, grain size and the achieved mechanical properties. The result after the solution heat treatment, showed remarkably improved hardness, tensile strength and yield strength. It would be appropriate for a forming process namely isostatic forming process.

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