The Effect of Heat-Treatment on Mechanical, Microstructural, and Corrosion Characteristics of a Magnesium Alloy With Potential Application in Resorbable Bone Fixation Hardware

2016 ◽  
Author(s):  
Hamdy Ibrahim ◽  
Andrew D. Klarner ◽  
Behrang Poorganji ◽  
David Dean ◽  
Alan A. Luo ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Cast Alloy ◽  
Immersion Test ◽  
Mg Alloys ◽  
Corrosion Properties ◽  
Corrosion Tests ◽  
Orthopedic Fixation Devices ◽  
Heat Treated ◽  
Mechanical And Corrosion Properties

Mg alloys are promising materials for bone implant applications mainly due to their low specific density, desirable stiffness and bioresorbability in the human body. Mg-Zn-Ca alloys are among the most promising materials for resorbable orthopedic fixation devices due to their superior biocompatibility. However, the mechanical and corrosion properties of the as-cast Mg-Zn-Ca alloys are insufficient. Heat treatment is a practical approach for strengthening Mg alloys especially after the fabrication of porous structures and 3D-printed components. We have investigated heat treatment of these devices and have studied the resulting microstructure of Mg-1.6Zn-0.5Ca (wt. %) alloys by hardness, compression, scanning electron microscopy (SEM), and electrochemical and immersion corrosion tests. Mg-1.6Zn-0.5Ca alloy was prepared with high purity Mg, Zn and Ca by casting. The cast ingots were solution-treated at 510 °C for 3 h then quenched in water. The quenched ingots were age hardened in an oil bath at 200 °C for 2 h. Pure Mg, as-cast and heat-treated Mg-1.6Zn-0.5Ca alloy ingots were cut into coupons to characterize their mechanical and corrosion properties. In vitro corrosion tests were conducted in modified simulated body fluid (m-SBF) at pH 7.4 and 37 °C. The hardness of the Mg-Zn-Ca alloy was significantly increased from 52.6 to be 66.8 HV after heat treatment. Also, the compression test results revealed that the heat-treated alloy has the highest compressive yield and ultimate strengths without significant change in stiffness and maximum strain. The mass loss of the Mg-Zn-Ca alloy by week 4 of the in vitro immersion test reduced from 174.6 mg/cm2 for the as-cast alloy to 101.7 mg/cm2 after the heat-treatment process. Heat-treatment was found to be a powerful post-shaping process not only to enhance the mechanical properties of the Mg-1.6Zn-0.5Ca (wt. %) alloy, but also to significantly improve its biocorrosion properties. Such heat-treated alloys can also be coated with biocompatible ceramics that provide additional protection from corrosion during the bone healing period (3–4 months).

Fabrication and Characterization of a Biocompatible Coating Formed on a Heat-Treated Magnesium Alloy Using Micro-Arc Oxidation

2017 ◽  
Author(s):  
Hamdy Ibrahim ◽  
Mohammad Elahinia
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Corrosion Rate ◽  
Mg Alloys ◽  
Corrosion Tests ◽  
Bone Fixation ◽  
Immersion Corrosion ◽  
Heat Treated ◽  
Micro Arc Oxidation

The fast corrosion rate of magnesium (Mg) alloys is the main problem associated with the use of such biocompatible alloys for bone fixation applications. The corrosion resistance of Mg alloys can be improved by different post-fabrication processes such as heat treatment and coating. We have heat-treated a biocompatible Mg-1.2Zn-0.5Ca (wt.%) alloy at optimized heat treatment parameters to achieve the highest mechanical strength and corrosion resistance. Afterwards, the heat-treated alloy was coated with a ceramic layer using micro arc oxidation (MAO) process to further enhance the corrosion resistance. The microstructure of the prepared samples was investigated using optical microscopy and scanning electron microscopy (SEM). The corrosion characteristics were determined by conducting in vitro electrochemical and immersion corrosion tests. The results showed that the heat treatment process successfully improved the mechanical and corrosion properties of the Mg-1.2Zn-0.5Mn (wt.%) alloy. Both the in vitro electrochemical and immersion corrosion tests showed that the MAO-coated samples have a significantly higher corrosion resistance which results in a significantly lower corrosion rate. This study indicated that the biocompatible coating produced by MAO process may be suitable for providing heat-treated Mg-Zn-Ca-based alloys with protection from corrosion towards synthesizing bone fixation materials in clinical application.

scholarly journals Effect of solid-solution and aging treatment on corrosion behavior of orthogonal designed and vacuum melted Mg-Zn-Ca-Mn alloys

2020 ◽  
Vol 18 ◽  
pp. 228080001988790 ◽  
Author(s):  
Dexue Liu ◽  
Tianshui Zhou ◽  
Zehua Liu ◽  
Bing Guo
Keyword(s):  
Solid Solution ◽  
Corrosion Resistance ◽  
Degradation Rate ◽  
Cast Alloy ◽  
Vacuum Induction Melting ◽  
Corrosion Properties ◽  
X Ray ◽  
Orthogonal Method ◽  
Heat Treated

Fast degradation rate and inhomogeneous corrosion are obstacles for magnesium alloy bio-corrosion properties. In this paper, a quaternary Mg-Zn-Ca-Mn alloy was designed by an orthogonal method and prepared by vacuum induction melting to investigate its bio-corrosion. Microstructure, corrosion morphology, and bio-corrosion properties of as-cast alloys 1 to 5 with good corrosion resistance were characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction with immersion and electrochemical tests in simulated body fluid (SBF), respectively. Both the orthogonal method and in vitro degradation experiments demonstrated that alloy 3 exhibited the lowest degradation rate among the tested quaternary Mg-Zn-Ca-Mn alloys. Then, as-cast alloy 3 was treated by solid-solution and solid-solution aging. In vitro experimental results indicated that as-cast alloy 3 showed better corrosion resistance than heat-treated specimens and the average corrosion rate was approximately 0.15 mm/y. Heat-treated alloy 3 exhibited more uniform corrosion than as-cast alloy specimens. These results suggest that alloy 3 has the potential to become a biodegradable candidate material.

scholarly journals Effect of Heat Treatment on the Mechanical and Corrosion Properties of Mg–Zn–Ga Biodegradable Mg Alloys

Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7847
Author(s):  
Viacheslav Bazhenov ◽  
Anastasia Lyskovich ◽  
Anna Li ◽  
Vasily Bautin ◽  
Alexander Komissarov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Corrosion Rate ◽  
Orthopedic Implants ◽  
Mg Alloys ◽  
Medical Implants ◽  
Corrosion Properties ◽  
Treatment Regimens ◽  
Mechanical And Corrosion Properties ◽  
Potential Use

Mg alloys have mechanical properties similar to those of human bones, and have been studied extensively because of their potential use in biodegradable medical implants. In this study, the influence of different heat treatment regimens on the microstructure and mechanical and corrosion properties of biodegradable Mg–Zn–Ga alloys was investigated, because Ga is effective in the treatment of disorders associated with accelerated bone loss. Solid–solution heat treatment (SSHT) enhanced the mechanical properties of these alloys, and a low corrosion rate in Hanks’ solution was achieved because of the decrease in the cathodic-phase content after SSHT. Thus, the Mg–4 wt.% Zn–4 wt.% Ga–0.5 wt.% Y alloy after 18 h of SSHT at 350 °C (ultimate tensile strength: 207 MPa; yield strength: 97 MPa; elongation at fracture: 7.5%; corrosion rate: 0.27 mm/year) was recommended for low-loaded orthopedic implants.

scholarly journals Stress-corrosion resistance of the EN AW-AlZn5Mg1,5CuZr alloy in different heat treatment states

2013 ◽  
Vol 20 (4) ◽  
pp. 39-44
Author(s):  
Lesław Kyzioł
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Aluminium Alloy ◽  
Stress Corrosion ◽  
Alloy System ◽  
Mg Alloys ◽  
Corrosion Properties ◽  
Chemical Constitution ◽  
Stress Corrosion Resistance ◽  
Mechanical And Corrosion Properties

ABSTRACT The effect of heat treatment of the plastically worked 7000 series Al-Zn-Mg aluminium alloy system on its stress-corrosion resistance is examined. For the same chemical constitution, the effect of heat treatment on mechanical and corrosion properties of Al-Zn-Mg alloys systems is remarkable. It was proved that a parameter having significant effect on corrosion properties of the alloy is the rate of alloy cooling after heat treatment. This conclusion is confirmed by observation of structural forms which fully reflect mechanical and corrosion properties of the alloy.

“In vitro” and in Animal Model Studies on a Double Virus- Inactivated Factor VIII Concentrate

1995 ◽  
Vol 74 (03) ◽  
pp. 868-873 ◽  
Author(s):  
Silvana Arrighi ◽  
Roberta Rossi ◽  
Maria Giuseppina Borri ◽  
Vladimir Lesnikov ◽  
Marina Lesnikov ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Animal Model ◽  
Factor Viii ◽  
Hepatitis A ◽  
Hepatitis A Virus ◽  
Virus Inactivation ◽  
Enveloped Viruses ◽  
Model Studies ◽  
Heat Treated

SummaryTo improve the safety of plasma derived factor VIII (FVIII) concentrate, we introduced a final super heat treatment (100° C for 30 min) as additional virus inactivation step applied to a lyophilized, highly purified FVIII concentrate (100 IU/mg of proteins) already virus inactivated using the solvent/detergent (SID) method during the manufacturing process.The efficiency of the super heat treatment was demonstrated in inactivating two non-lipid enveloped viruses (Hepatitis A virus and Poliovirus 1). The loss of FVIII procoagulant activity during the super heat treatment was of about 15%, estimated both by clotting and chromogenic assays. No substantial changes were observed in physical, biochemical and immunological characteristics of the heat treated FVIII concentrate in comparison with those of the FVIII before heat treatment.

On the defects of enamel coatings

2019 ◽  
pp. 145-150
Author(s):  
T. O. Soshina ◽  
V. R. Mukhamadyarovа
Keyword(s):  
Heat Treatment ◽  
Surface Tension ◽  
Electron Microscope ◽  
Enamel Coating ◽  
Surface Defects ◽  
Linear Expansion ◽  
Corrosion Properties ◽  
Treatment Conditions ◽  
Mechanical And Corrosion Properties ◽  
Coefficient Of Linear Expansion

The defects destroy the integrity of the enamel, and the paper examines the influence of the physical-mechanical and corrosion properties of frits and heat treatment on the defectiveness of the enamel coating. The surface defects were scanned by electron microscope. It has been established that the defectiveness of enamel coatings depends on the melting index, temperature coefficient of linear expansion, surface tension of the frits, and heat treatment conditions. When burning rate of the enamel coating decreases, the fine-meshed structure of the enamel changes, and the size of the defects decreases.

The structure and properties of sheets from the new alloy V-1381 of the Al – Mg – Si system

2021 ◽  
Vol 5 ◽  
pp. 18-27
Author(s):  
A. A. Selivanov ◽  
◽  
K. V. Antipov ◽  
Yu. S. Oglodkova ◽  
A. S. Rudchenko ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Arc Welding ◽  
Structure And Properties ◽  
Strengthening Phase ◽  
Critical Rate ◽  
Corrosion Properties ◽  
Β Phase ◽  
Mechanical And Corrosion Properties ◽  
20 Nm ◽  
6Xxx Series

The results of the development of a new alloy of the Al – Mg – Si system of the 6xxx series, which received the V-1381 grade, are presented. The influence of the composition and modes of heat treatment on the mechanical and corrosion properties of sheets with a thickness of 1,0 and 3,0 mm, manufactured under the conditions of FSUE “VIAM”, was investigated. Average level of sheet properties: UTS = 410 MPa, YTS = 360 MPa, El = 11.5 %; fatigue crack growth (dl/dN) = 0,59 mm/kcycle at ΔK = 18,6 MPa·m1/2, intergranular corrosion ≤ 0,15 mm, exfoliation corrosion 4 points. It was found that the structure of the sheets is recrystallized, the main strengthening phase is the coherent matrix β’(Mg2Si)-phase evenly distributed in the volume of grains with a high density. There is also a heterogeneous origin of β′-phase on dislocations and dispersoids. At grain boundaries there are zones free from emissions with a width of 15 – 20 nm. Dispersoids of various morphologies are observed in the tested samples. Temperature and heat values of phase transformations in ingots and sheets are determined and established liquidus and solidus points. The sheet weldability was evaluated by automatic argon-arc welding and the critical rate of deformation of the weld metal during crystallization was determined, at which no cracks were formed in it. Laser welding mode has been developed to ensure optimal formation of geometric parameters of the weld.

Effect of Heat Treatment on Tensile Strength and Microstructure of AZ61A Magnesium Alloy

2014 ◽  
Vol 606 ◽  
pp. 55-59 ◽  
Author(s):  
R. Senthil ◽  
A. Gnanavelbabu
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Mg Alloys ◽  
Forming Process ◽  
Microstructural Parameters ◽  
Heat Treated ◽  
Mutual Relations

Magnesium alloys are the very progressive materials whereon is due to improve their end-use properties. Especially, wrought Mg alloys attract attention since they have more advantageous mechanical properties than cast Mg alloys. Investigations were carried out the effects of heat treatment on tensile strength and microstructure of AZ61A magnesium alloy. The AZ61A Mg alloy is solution heat treated at the temperature of 6500F (343°C) for various soaking timing such as 120 min, 240 min and 360 minutes and allowed it cool slowly in the furnace itself. Magnesium alloys usually are heat treated either to improve mechanical properties or as means of conditioning for specific fabrication operations. Special attention had been focused on the analysis of mutual relations existing between the deformation conditions, microstructural parameters, grain size and the achieved mechanical properties. The result after the solution heat treatment, showed remarkably improved hardness, tensile strength and yield strength. It would be appropriate for a forming process namely isostatic forming process.

scholarly journals White-Ceramic Conversion on Ti-29Nb-13Ta-4.6Zr Surface for Dental Applications

2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Akiko Obata ◽  
Eri Miura-Fujiwara ◽  
Akimitsu Shimizu ◽  
Hirotaka Maeda ◽  
Masaaki Nakai ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Pure Titanium ◽  
Average Roughness ◽  
Heat Treated Sample ◽  
Cell Compatibility ◽  
Heat Treated ◽  
Treated Sample ◽  
Mouse Osteoblast ◽  
Cp Ti

Ti-29Nb-13Ta-4.6Zr (TNTZ) alloy has excellent mechanical properties and bone conductivity. For dental application, TNTZ surfaces were converted to white oxidized layer by a simple heat treatment in air to achieve the formation of aesthetic surfaces. The oxidized layer formed by the heat treatment at 1000°C for 0.5 or 1 hr was whiter and joined to TNTZ substrate more strongly than that formed by the treatment at 900°C. The layer consisted of TiO2(rutile), TiNb2O7, and TiTa2O7and possessed ~30 μm in thickness for the sample heat-treated at 1000°C and ~10 μm for that heat-treated at 900°C. The surface average roughness and the wettability increased after the heat treatment. The spreading and proliferation level of mouse osteoblast-like cell (MC3T3-E1 cell) on the heat-treated sample were almost the same as those on as-prepared one. The cell spreading on TNTZ was better than those on pure titanium (CP Ti) regardless of the heat treatment for the samples. There was no deterioration in thein vitrocell compatibility of TNTZ after the oxidized layer coating by the heat treatment.

scholarly journals Performance Evaluation of the Effects of Post Weld Heat Treatment on the Microstructure, Mechanical and Corrosion Potentials of Low Carbon Steel

2019 ◽  
Vol 44 (1) ◽  
pp. 41-47 ◽  
Author(s):  
Isiaka Oluwole Oladele ◽  
Davies Babatunde Alonge ◽  
Timothy Olakunle Betiku ◽  
Emmanuel Ohiomomo Igbafen ◽  
Benjamin Omotayo Adewuyi
Keyword(s):  
Heat Treatment ◽  
Carbon Steel ◽  
Low Carbon Steel ◽  
Welding Process ◽  
Post Weld Heat Treatment ◽  
Welding Parameters ◽  
Low Carbon ◽  
Corrosion Properties ◽  
Mechanical And Corrosion Properties ◽  
Weld Heat

The effect of Post Weld Heat Treatment (PWHT) on the microstructure, mechanical and corrosion properties of low carbon steel have been investigated. The welding process was conducted on butt joint using Manual Metal Arc Welding (MMAW) techniques at a welding voltage of 23 V and welding current of 110 A with the use of E6013 and 3.2 mm diameter as filler material. Heat treatment through full annealing was carried out on the welded low carbon steel. The mechanical properties (hardness, impact toughness and tensile properties) of the AW and PWHT samples were determined. The microstructure of the AW and PWHT samples was characterized by means of an optical microscopy. Corrosion behavior of the sample was studied in3.5 wt.% NaCl environment using potentiodynamic polarization method. The results showed that the AW samples has good combination of mechanical and corrosion properties. The microstructure revealed fine grains of pearlite randomly dispersed in the ferrite for the AW base metal (BM) sample while agglomerated and fine particle of epsilon carbide or cementite randomly dispersed on the ferritic phase of the heat affected zone (HAZ) and weld metal (WM), of the AW, respectively. The PWHT samples shows that the annealing process allow diffusion and growth of the fine grains into partial coarse grains of ferrite and pearlite which did not encourage improvement of the properties. Therefore, it was concluded that the welding parameters put in place during welding of the low carbon steel are optimum for quality weld.

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