Failure Behavior of Colonies of Corrosion Defects Composed of Symmetrically Arranged Defects

Author(s):  
Adilson C. Benjamin ◽  
Edmundo Q. de Andrade ◽  
Breno P. Jacob ◽  
Leonardo C. Pereira ◽  
Paulo R. S. Machado

This paper presents a case study on the failure behavior of four colonies of corrosion defects using solid Finite Element models. These analyses accounted for large strains and displacements, stress-stiffening and material nonlinearity. Colonies 1 and 2 are each composed of two longitudinally aligned defects. Colonies 3 and 4 are each composed of four defects (two longitudinally aligned defects and two circumferentially aligned defects) arranged in a rhombus shape. For each of the four colonies a parametric study is performed in which the longitudinal spacing sL between the two defects longitudinally aligned is varied from a small value (sL)min to a large value (sL)max. Based on the results obtained the failure behavior of each colony is described and illustrated by contour plots of stresses. The failure pressures predicted by the Finite Element analyses are compared with those predicted by six assessments methods, namely: the ASME B31G method, the RSTRENG 085dL method, the DNV RP-F101 method for single defects (Part B), the RPA method, the RSTRENG Effective Area method and the DNV RP-F101 method for interacting defects (Part B).

Author(s):  
Edmundo Q. de Andrade ◽  
Adilson C. Benjamin ◽  
Paulo R. S. Machado ◽  
Leonardo C. Pereira ◽  
Breno P. Jacob ◽  
...  

This paper describes the application of solid finite element models in the analysis of five tubular specimens containing interacting corrosion defects. Each of these specimens has been submitted to hydrotest up to failure as part of a previous research project. The specimens were cut from longitudinal welded tubes made of API 5L X80 steel with a nominal outside diameter of 457.2 mm (18 in) and a nominal wall thickness of 7.93 mm (0.312 in). The analyses accounted for large strains and displacements, stress-stiffening and material nonlinearity. The failure pressures predicted by the solid finite element models are compared with the failure pressures of these specimens measured in the laboratory burst tests carried out previously. Also the failure behavior of each specimen is described and illustrated by contour plots of stresses.


Author(s):  
D Chichì ◽  
Y Garbatov

The objective of the present study is to investigate the possibility to recover the ultimate strength of a rectangular steel plate with a manhole shape opening subjected to a uniaxial compressive load and non-uniform corrosion degradation reinforced by additional stiffeners. Finite element analyses have been carried out to verify the possible design solutions. A total of four finite element models are generated, including 63 sub-structured models. The non-uniform corrosion has been generated by the Monte Carlo simulation. The reinforcement process covers three scenarios that include mounting of two longitudinal stiffeners, two longitudinal and two transverse stiffeners and the flange on the opening. The positioning of the stiffeners has also been studied. A total of 10 cases has been selected and tested for the numerical experiment. Three different assessments have been performed to evaluate the ultimate strength, weight and cost. Two additional studies on the effect of the plate thickness and slenderness have been also carried out.


Author(s):  
Bai-Qiao Chen ◽  
C. Guedes Soares

The present work aims at better understanding and predicting the thermal and structural responses of aluminum components subjected to welding, contributing to the design and fabrication of aluminum ships such as catamarans, lifesaving boats, tourist ships, and fast ships used in transportation or in military applications. Taken into consideration the moving heat source in metal inert gas (MIG) welding, finite element models of plates made of aluminum alloy are established and validated against published experimental results. Considering the temperature-dependent thermal and mechanical properties of the aluminum alloy, thermo-elasto-plastic finite element analyses are performed to determine the size of the heat-affected zone (HAZ), the temperature histories, the distortions, and the distributions of residual stresses induced by the welding process. The effects of the material properties on the finite element analyses are discussed, and a simplified model is proposed to represent the material properties based on their values at room temperature.


2020 ◽  
Vol 47 (3) ◽  
pp. 301-316
Author(s):  
Peter Gerges ◽  
Sameh Gaawan ◽  
Ashraf Osman

In steel design, enhancing the structural joints’ capacity is considered a challenge that faces the designer. This challenge becomes more difficult when it comes to enhancing the capacities of circular hollow section (CHS) joints due to their closed nature that complicates the strengthening process. Recent research related to strengthening T-joints by utilizing two outer hollow ring flanges welded to additional pipe showed that this technique can significantly improve the joints’ strength. In this study, the utilization of this technique is extended for enhancing the axial strength of CHS X-joints. In this regard, a parametric study using finite element models was carried out to investigate the different design aspects that might affect the behavior of strengthened X-joints. The examined parameters included, the ring flange diameter, the stiffening pipe thickness and length for different brace diameter-to-chord diameter ratios and chord diameter to double chord thickness ratio. The results demonstrated that these strengthened X-joints gained significant axial strength that reached up to three times the axial strength of the unstrengthened joints. Guidelines for proper detailing of such strengthening scheme were provided. Finally, an equation that estimates the axial strength of strengthened joints was established based on the achieved results.


2013 ◽  
Vol 393 ◽  
pp. 317-322
Author(s):  
Abdul Malik Hussein Abdul Jalil ◽  
Wahyu Kuntjoro

This paper describes the methodology to predict the stress level that occurs at the wing-fuselage lugs (joints). The finite element models of the wing, the wing lugs and the fuselage lugs were developed. Finite Element Analyses were performed using NASTRAN finite element software. CQUAD4 and BAR2 elements were used to represent the individual structures of the wing such as the ribs and stringers. The applied load was based on the symmetrical level flight condition. Once the load distribution acting at the wing had been calculated and applied, reaction forces at the nodes representing the wing lugs were obtained and these values applied to the lug models where the maximum stress value acting at the lugs was obtained.


2011 ◽  
Vol 368-373 ◽  
pp. 1217-1221
Author(s):  
Yan Xia Zhang ◽  
Yun Peng Li ◽  
Lu Yao Wang ◽  
Fan Yang

Based on the previous experiments and theoretical analyses, finite element analyses (FEA) and parametric study on seismic behavior of Cover Plate Strengthen-Beam Flange Weaken Beam-to-Column (CPSBFW) connection are executed by using ABAQUS. Suggestions on design conceptions and details of the cover plate strengthen-beam flange weaken beam-to-column connection are presented in this paper, and that provide valuable reference for design of beam-to-column connections in steel structures.


Author(s):  
Adilson Carvalho Benjamin ◽  
Edmundo Queiroz de Andrade

PETROBRAS is conducting a research project with the purpose of investigating the behavior of pipelines containing long nonuniform depth corrosion defects. In the first phase of this project, burst tests of two tubular specimens were carried out. Each of the two specimens had one external nonuniform depth corrosion defect, machined using spark erosion. This defect consists of two short and deep defects within a long and shallow corrosion patch, longitudinally oriented. The second phase of the project aims at appraising the performance of two different finite element models: a shell model and a solid model. This paper describes the application of these models in the analysis of the two tubular specimens containing a long nonuniform depth defect that were tested in the first phase of this project. The failure pressures predicted by the two types of FE models are compared with the burst pressures measured in the laboratory tests. Also a comparison between the results obtained by these models is presented. It is concluded that the solid model is more accurate than the shell model, but both models proved to be capable of simulating the failure behavior of defects constituted by a long and shallow corrosion patch with deep defects over it.


2013 ◽  
Vol 284-287 ◽  
pp. 1441-1445
Author(s):  
Doo Yong Cho ◽  
Sun Kyu Park ◽  
Woo Seok Kim

This paper presents the live load distribution in straight prestressed concrete (PSC) girder bridges with curved deck slab utilizing finite element analyses. Numerical modeling methodology was established and calibrated based on field testing results. A parametric study of 73 cases with varying 6 critical parameters was used to determine a trend over each parameter. Through live load girder distribution factor (GDF) comparisons between the AASHTO LRFD, AASHTO Standard factors and finite element analyses results, both AASHTO live load distribution predicted conservatively in most bridges considered in the parametric study. However, in the bridges with curved slab, GDF was underestimated due to curvature influences. This study proposes a new live load distribution formula to predict rational and conservative live load distribution in PSC girder bridges with curved slab for a preliminary design purpose. The proposed live load distribution provides better live load analysis for the PSC girder bridge with curved slab and ensures the GDF is not underestimated.


2019 ◽  
Vol 16 (161) ◽  
pp. 20190674 ◽  
Author(s):  
Nuria Melisa Morales-García ◽  
Thomas D. Burgess ◽  
Jennifer J. Hill ◽  
Pamela G. Gill ◽  
Emily J. Rayfield

Finite-element (FE) analysis has been used in palaeobiology to assess the mechanical performance of the jaw. It uses two types of models: tomography-based three-dimensional (3D) models (very accurate, not always accessible) and two-dimensional (2D) models (quick and easy to build, good for broad-scale studies, cannot obtain absolute stress and strain values). Here, we introduce extruded FE models, which provide fairly accurate mechanical performance results, while remaining low-cost, quick and easy to build. These are simplified 3D models built from lateral outlines of a relatively flat jaw and extruded to its average width. There are two types: extruded (flat mediolaterally) and enhanced extruded (accounts for width differences in the ascending ramus). Here, we compare mechanical performance values resulting from four types of FE models (i.e. tomography-based 3D, extruded, enhanced extruded and 2D) in Morganucodon and Kuehneotherium . In terms of absolute values, both types of extruded model perform well in comparison to the tomography-based 3D models, but enhanced extruded models perform better. In terms of overall patterns, all models produce similar results. Extruded FE models constitute a viable alternative to the use of tomography-based 3D models, particularly in relatively flat bones.


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