A Thermo-Mechanical Study on Vertically Split Distribution-Wet Cooling Media Used in Data Centers

2018 ◽  
Author(s):  
Mullaivendhan Varadharasan ◽  
Dereje Agonafer ◽  
Ahmed Al Khazraji ◽  
Jimil Shah ◽  
Ashwin Siddarth ◽  
...  
Keyword(s):  
Relative Humidity ◽  
Flow Rate ◽  
Data Center ◽  
Data Centers ◽  
Air Flow ◽  
Scale Formation ◽  
Flow Rates ◽  
Direct Evaporative Cooling ◽  
The Media ◽  
Cooling Media

Direct evaporative cooling (DEC) is widely used in the data center cooling units to maintain the air condition inside the data centers. Often, the flow rate of the water over the wet cooling media in this DEC process is frequently varied to maintain the air condition inside the data centers based on changing weather conditions. Though the adopted method helps to control the air temperature and relative humidity, the scale formation occurs on the surface of wet cooling media due to the frequent variation of the flow rate and deposition of minerals present in the water at low flow rate values, which increases the total weight of the wet cooling media and it can lead to a wet cooling media collapse. In this paper an alternative and simplified method to control the air condition is presented. A vertically split wet cooling media is designed and tested in a commercial CFD tool to analyze the temperature and relative humidity parameters of the inlet and outlet air to the wet cooling media, in this approach the sections of the media can either be completely wet or completely dry which can potentially avoid the scale formation on the surface of the wet cooling media. In addition to the temperature and relative humidity parameters against the air flow rates, the pressure drop and cooling efficiency values for varied air flow rates are studied. The vertically split wet cooling media configurations are achieved by sectioning the media in to equal and unequal sections. In the equal configuration, media has been tested for 0%, 50% and 100% wetting conditions, and in the unequal configuration, media has been tested for 0%, 33%, 66% and 100% wetting conditions. The test results are used to emphasis the advantage of this staged wetting method and gives a possible solution to the scale formation problem on the wet cooling media during the direct evaporative cooling process in the data center.

Raised Floor Hybrid Cooled Data Center: Effect on Rack Inlet Air Temperatures When In Row Cooling Units are Installed Between the Racks

2015 ◽  
Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Russell Tipton ◽  
Bruce Murray ◽  
Bahgat G. Sammakia ◽  
...  
Keyword(s):  
Flow Rate ◽  
Data Center ◽  
Heat Load ◽  
Data Centers ◽  
Cooling System ◽  
Air Flow ◽  
Inlet Temperature ◽  
Air Flow Rate ◽  
Air Temperatures ◽  
Cooling Unit

The heat dissipated by high performance IT equipment such as servers and switches in data centers is increasing rapidly, which makes the thermal management even more challenging. IT equipment is typically designed to operate at a rack inlet air temperature ranging between 10 °C and 35 °C. The newest published environmental standards for operating IT equipment proposed by ASHARE specify a long term recommended dry bulb IT air inlet temperature range as 18°C to 27°C. In terms of the short term specification, the largest allowable inlet temperature range to operate at is between 5°C and 45°C. Failure in maintaining these specifications will lead to significantly detrimental impacts to the performance and reliability of these electronic devices. Thus, understanding the cooling system is of paramount importance for the design and operation of data centers. In this paper, a hybrid cooling system is numerically modeled and investigated. The numerical modeling is conducted using a commercial computational fluid dynamics (CFD) code. The hybrid cooling strategy is specified by mounting the in row cooling units between the server racks to assist the raised floor air cooling. The effect of several input variables, including rack heat load and heat density, rack air flow rate, in row cooling unit operating cooling fluid flow rate and temperature, in row coil effectiveness, centralized cooling unit supply air flow rate, non-uniformity in rack heat load, and raised floor height are studied parametrically. Their detailed effects on the rack inlet air temperatures and the in row cooler performance are presented. The modeling results and corresponding analyses are used to develop general installation and operation guidance for the in row cooler strategy of a data center.

scholarly journals Thermal Performance and Energy Saving Analysis of Indoor Air–Water Heat Exchanger Based on Micro Heat Pipe Array for Data Center

Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 393 ◽  
Author(s):  
Heran Jing ◽  
Zhenhua Quan ◽  
Yaohua Zhao ◽  
Lincheng Wang ◽  
Ruyang Ren ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Energy Saving ◽  
Heat Pipe ◽  
Flow Rate ◽  
Data Center ◽  
Data Centers ◽  
Air Flow ◽  
Air Flow Rate ◽  
Cold Energy

According to the temperature regulations and high energy consumption of air conditioning (AC) system in data centers (DCs), natural cold energy becomes the focus of energy saving in data center in winter and transition season. A new type of air–water heat exchanger (AWHE) for the indoor side of DCs was designed to use natural cold energy in order to reduce the power consumption of AC. The AWHE applied micro-heat pipe arrays (MHPAs) with serrated fins on its surface to enhance heat transfer. The performance of MHPA-AWHE for different inlet water temperatures, water and air flow rates was investigated, respectively. The results showed that the maximum efficiency of the heat exchanger was 81.4% by using the effectiveness number of transfer units (ε-NTU) method. When the max air flow rate was 3000 m3/h and the water inlet temperature was 5 °C, the maximum heat transfer rate was 9.29 kW. The maximum pressure drop of the air side and water side were 339.8 Pa and 8.86 kPa, respectively. The comprehensive evaluation index j/f1/2 of the MHPA-AWHE increased by 10.8% compared to the plate–fin heat exchanger with louvered fins. The energy saving characteristics of an example DCs in Beijing was analyzed, and when the air flow rate was 2500 m3/h and the number of MHPA-AWHE modules was five, the minimum payback period of the MHPA-AWHE system was 2.3 years, which was the shortest and the most economical recorded. The maximum comprehensive energy efficiency ratio (EER) of the system after the transformation was 21.8, the electric power reduced by 28.3% compared to the system before the transformation, and the control strategy was carried out. The comprehensive performance provides a reference for MHPA-AWHE application in data centers.

scholarly journals Geometrical Optimization of a Venturi-Type Microbubble Generator Using CFD Simulation and Experimental Measurements

Designs ◽  
2021 ◽  
Vol 5 (1) ◽  
pp. 4
Author(s):  
Dillon Alexander Wilson ◽  
Kul Pun ◽  
Poo Balan Ganesan ◽  
Faik Hamad
Keyword(s):  
Water Flow ◽  
Flow Rate ◽  
Cfd Simulation ◽  
Air Flow ◽  
Bubble Diameter ◽  
Diameter Ratio ◽  
Experimental Measurements ◽  
Cfd Model ◽  
Flow Rates ◽  
Throat Diameter

Microbubble generators are of considerable importance to a range of scientific fields from use in aquaculture and engineering to medical applications. This is due to the fact the amount of sea life in the water is proportional to the amount of oxygen in it. In this paper, experimental measurements and computational Fluid Dynamics (CFD) simulation are performed for three water flow rates and three with three different air flow rates. The experimental data presented in the paper are used to validate the CFD model. Then, the CFD model is used to study the effect of diverging angle and throat length/throat diameter ratio on the size of the microbubble produced by the Venturi-type microbubble generator. The experimental results showed that increasing water flow rate and reducing the air flow rate produces smaller microbubbles. The prediction from the CFD results indicated that throat length/throat diameter ratio and diffuser divergent angle have a small effect on bubble diameter distribution and average bubble diameter for the range of the throat water velocities used in this study.

Perimeter Cooling Unit and Localized Row-Based Cooling Unit Transient Air Flow Effects Modeling and Characterization in Data Centers

2015 ◽  
Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Bahgat G. Sammakia ◽  
Russell Tipton ◽  
Mark Seymour
Keyword(s):  
Thermal Management ◽  
Data Center ◽  
Data Centers ◽  
Cooling System ◽  
Air Flow ◽  
Cooling Systems ◽  
Dynamic Thermal Management ◽  
Hybrid Cooling ◽  
Cooling Unit ◽  
Cooling Air

Cooling power constitutes a large portion of the total electrical power consumption in data centers. Approximately 25%∼40% of the electricity used within a production data center is consumed by the cooling system. Improving the cooling energy efficiency has attracted a great deal of research attention. Many strategies have been proposed for cutting the data center energy costs. One of the effective strategies for increasing the cooling efficiency is using dynamic thermal management. Another effective strategy is placing cooling devices (heat exchangers) closer to the source of heat. This is the basic design principle of many hybrid cooling systems and liquid cooling systems for data centers. Dynamic thermal management of data centers is a huge challenge, due to the fact that data centers are operated under complex dynamic conditions, even during normal operating conditions. In addition, hybrid cooling systems for data centers introduce additional localized cooling devices, such as in row cooling units and overhead coolers, which significantly increase the complexity of dynamic thermal management. Therefore, it is of paramount importance to characterize the dynamic responses of data centers under variations from different cooling units, such as cooling air flow rate variations. In this study, a detailed computational analysis of an in row cooler based hybrid cooled data center is conducted using a commercially available computational fluid dynamics (CFD) code. A representative CFD model for a raised floor data center with cold aisle-hot aisle arrangement fashion is developed. The hybrid cooling system is designed using perimeter CRAH units and localized in row cooling units. The CRAH unit supplies centralized cooling air to the under floor plenum, and the cooling air enters the cold aisle through perforated tiles. The in row cooling unit is located on the raised floor between the server racks. It supplies the cooling air directly to the cold aisle, and intakes hot air from the back of the racks (hot aisle). Therefore, two different cooling air sources are supplied to the cold aisle, but the ways they are delivered to the cold aisle are different. Several modeling cases are designed to study the transient effects of variations in the flow rates of the two cooling air sources. The server power and the cooling air flow variation combination scenarios are also modeled and studied. The detailed impacts of each modeling case on the rack inlet air temperature and cold aisle air flow distribution are studied. The results presented in this work provide an understanding of the effects of air flow variations on the thermal performance of data centers. The results and corresponding analysis is used for improving the running efficiency of this type of raised floor hybrid data centers using CRAH and IRC units.

Model-Based Analysis of Transient Behavior of Large Scale CFB Boilers

2003 ◽  
Author(s):  
Ari Kettunen ◽  
Timo Hyppa¨nen ◽  
Ari-Pekka Kirkinen ◽  
Esa Maikkola
Keyword(s):  
Flow Rate ◽  
Large Scale ◽  
Air Flow ◽  
Model Parameters ◽  
Air Flow Rate ◽  
Process Data ◽  
Cfb Boiler ◽  
Flow Rates ◽  
Load Change ◽  
Secondary Air

The main objective of this study was to investigate the load change capability and effect of the individual control variables, such as fuel, primary air and secondary air flow rates, on the dynamics of large-scale CFB boilers. The dynamics of the CFB process were examined by dynamic process tests and by simulation studies. A multi-faceted set of transient process tests were performed at a commercial 235 MWe CFB unit. Fuel reactivity and interaction between gas flow rates, solid concentration profiles and heat transfer were studied by step changes of the following controllable variables: fuel feed rate, primary air flow rate, secondary air flow rate and primary to secondary air flow ratio. Load change performance was tested using two different types of tests: open and closed loop load changes. A tailored dynamic simulator for the CFB boiler was built and fine-tuned by determining the model parameters and by validating the models of each process component against measured process data of the transient test program. The know-how about the boiler dynamics obtained from the model analysis and the developed CFB simulator were utilized in designing the control systems of three new 262 MWe CFB units, which are now under construction. Further, the simulator was applied for the control system development and transient analysis of the supercritical OTU CFB boiler.

scholarly journals MODEL OF HEAT SIMULATOR FOR DATA CENTERS

2016 ◽  
Vol 56 (4) ◽  
pp. 301-305
Author(s):  
Jan Novotný ◽  
Jiří Nožička
Keyword(s):  
Temperature Field ◽  
Heat Flow ◽  
Mass Flow ◽  
Flow Rate ◽  
Data Centers ◽  
Heat Output ◽  
Heat Flow Rate ◽  
Flow Rates ◽  
Piv Method ◽  
Mass Flow Rates

The aim of this paper is to present a design and a development of a heat simulator, which will be used for a flow research in data centers. The designed heat simulator is based on an ideological basis of four-processor 1U Supermicro server. The designed heat simulator enables to control the flow and heat output within the range of 10–100 %. The paper covers also the results of testing measurements of mass flow rates and heat flow rates in the simulator. The flow field at the outlet of the server was measured by the stereo PIV method. The heat flow rate was determined, based on measuring the temperature field at the inlet and outlet of the simulator and known mass flow rate.

Effect of Relative Humidity, Temperature and Gaseous and Particulate Contaminations on Information Technology Equipment Reliability

2015 ◽  
Author(s):  
Prabjit Singh ◽  
Levente Klein ◽  
Dereje Agonafer ◽  
Jimil M. Shah ◽  
Kanan D. Pujara
Keyword(s):  
Information Technology ◽  
High Temperature ◽  
Relative Humidity ◽  
Data Center ◽  
Data Centers ◽  
Electronic Equipment ◽  
Worst Case ◽  
Equipment Reliability ◽  
Short Period ◽  
Temperature And Humidity

The energy used by information technology (IT) equipment and the supporting data center equipment keeps rising as data center proliferation continues unabated. In order to contain the rising computing costs, data center administrators are resorting to cost cutting measures such as not tightly controlling the temperature and humidity levels and in many cases installing air side economizers with the associated risk of introducing particulate and gaseous contaminations into their data centers. The ASHRAE TC9.9 subcommittee, on Mission Critical Facilities, Data Centers, Technology Spaces, and Electronic Equipment, has accommodated the data center administrators by allowing short period excursions outside the recommended temperature-humidity range, into allowable classes A1-A3. Under worst case conditions, the ASHRAE A3 envelope allows electronic equipment to operate at temperature and humidity as high as 24°C and 85% relative humidity for short, but undefined periods of time. This paper addresses the IT equipment reliability issues arising from operation in high humidity and high temperature conditions, with particular attention paid to the question of whether it is possible to determine the all-encompassing x-factors that can capture the effects of temperature and relative humidity on equipment reliability. The role of particulate and gaseous contamination and the aggravating effects of high temperature and high relative humidity will be presented and discussed. A method to determine the temperature and humidity x-factors, based on testing in experimental data centers located in polluted geographies, will be proposed.

Development of a Technique to Measure Deliquescent Relative Humidity of Particulate Contaminants and Determination of the Operating Relative Humidity of a Data Center

2019 ◽  
Author(s):  
Jimil M. Shah ◽  
Roshan Anand ◽  
Satyam Saini ◽  
Rawhan Cyriac ◽  
Dereje Agonafer ◽  
...  
Keyword(s):  
Particulate Matter ◽  
Relative Humidity ◽  
Data Center ◽  
Printed Circuit Boards ◽  
Data Centers ◽  
Operating Conditions ◽  
Test Method ◽  
Dust Particles ◽  
Circuit Boards ◽  
Printed Circuit

Abstract A remarkable amount of data center energy is consumed in eliminating the heat generated by the IT equipment to maintain and ensure safe operating conditions and optimum performance. The installation of Airside Economizers, while very energy efficient, bears the risk of particulate contamination in data centers, hence, deteriorating the reliability of IT equipment. When RH in data centers exceeds the deliquescent relative humidity (DRH) of salts or accumulated particulate matter, it absorbs moisture, becomes wet and subsequently leads to electrical short circuiting because of degraded surface insulation resistance between the closely spaced features on printed circuit boards. Another concern with this type of failure is the absence of evidence that hinders the process of evaluation and rectification. Therefore, it is imperative to develop a practical test method to determine the DRH value of the accumulated particulate matter found on PCBs (Printed Circuit Boards). This research is a first attempt to develop an experimental technique to measure the DRH of dust particles by logging the leakage current versus RH% (Relative Humidity percentage) for the particulate matter dispensed on an interdigitated comb coupon. To validate this methodology, the DRH of pure salts like MgCl2, NH4NO3 and NaCl is determined and their results are then compared with their published values. This methodology was therefore implemented to help lay a modus operandi of establishing the limiting value or an effective relative humidity envelope to be maintained at a real-world data center facility situated in Dallas industrial area for its continuous and reliable operation.

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