Anand Parameters for SAC305 Alloys After Prolonged Storage up to 1-Year

Author(s):  
Pradeep Lall ◽  
Di Zhang ◽  
Jeff Suhling ◽  
David Locker

Electronics in automotive underhood environments may be subjected to high temperatures in the neighborhood of 175°C while subjected to high strain rate mechanical loads of vibration. Portable products such as smartphones and tablets stay in the powered on condition for a majority of their operational life during which time the device internals are maintained at higher than ambient temperature. Thus, it would be expected for interconnects in portable products to be at a temperature high than room temperature when subjected to accidental drop or shock. Furthermore, electronics in missile-applications may be subjected to high strain rates after prolonged period of storage often at high temperature. Electronics systems including interconnects may experience high strain rates in the neighborhood of 1–100 per sec during operation at high temperature. However, the material properties of SAC305 leadfree solders at high strain rates and high operating temperatures are scarce after long-term storage. Furthermore, the solder interconnects in simulation of product drop are often modeled using elastic-plastic properties or linear elastic properties, neither of which accommodate the effect of operating temperature on the solder interconnect deformation at high operating temperature. SAC305 solders have been shown to demonstrate the significant degradation of mechanical properties including the tensile strength and the elastic modulus after exposure to high temperature storage for moderate periods of time. Previously, Anand’s viscoplastic constitutive model has been widely used to describe the inelastic deformation behavior of solders in electronic components under thermo-mechanical deformation. Uniaxial stress-strain curves have been plotted over a wide range of strain rates (ε. = 10, 35, 50, 75 /sec) and temperatures (T = 25, 50, 75, 100, 125, 150, 175, 200°C). Anand viscoplasticity constants have been calculated by non-linear fitting procedures. In addition, the accuracy of the extracted Anand constants has been evaluated by comparing the model prediction and experimental data.

Author(s):  
Pradeep Lall ◽  
Di Zhang ◽  
Jeff Suhling ◽  
David Locker

Portable products such as smartphones and tablets stay in the powered on condition for a majority of their operational life during which time the device internals are maintained at higher than ambient temperature. Thus, it would be expected for interconnects in portable products to be at a temperature high than room temperature when subjected to accidental drop or shock. Furthermore, electronics in missile-applications may be subjected to high strain rates after prolonged period of storage often at high temperature. Electronics systems including interconnects may experience high strain rates in the neighborhood of 1–100 per sec during operation at high temperature. However, the material properties of SAC305 leadfree solders at high strain rates and high operating temperatures are scarce after long-term storage. Furthermore, the solder interconnects in simulation of product drop are often modeled using elastic-plastic properties or linear elastic properties, neither of which accommodate the effect of operating temperature on the solder interconnect deformation at high operating temperature. SAC305 solders have been shown to demonstrate the significant degradation of mechanical properties including the tensile strength and the elastic modulus after exposure to high temperature storage for moderate periods of time. Previously, Anand’s viscoplastic constitutive model has been widely used to describe the inelastic deformation behavior of solders in electronic components under thermo-mechanical deformation. Uniaxial stress-strain curves have been plotted over a wide range of strain rates (ε̇ = 10, 35, 50, 75 /sec) and temperatures (T = 25, 50, 75, 100, 125°C). Anand viscoplasticity constants have been calculated by non-linear fitting procedures. In addition, the accuracy of the extracted Anand constants has been evaluated by comparing the model prediction and experimental data.


2016 ◽  
Vol 725 ◽  
pp. 138-142
Author(s):  
Ming Jun Piao ◽  
Hoon Huh ◽  
Ik Jin Lee

This paper is concerned with the characterization of the OFHC copper flow stress at strain rates ranging from 10−3 s−1 to 106 s−1 considering the large strain and high temperature effects. Several uniaxial material tests with OFHC copper are performed at a wide range of strain rates from 10−3 s−1 to 103 s−1 by using a INSTRON 5583, a High Speed Material Testing Machine (HSMTM), and a tension split Hopkinson pressure bar. In order to consider the thermal softening effect, tensile tests at 25°C and 200°C are performed at strain rates of 10−3 s−1,101 s−1, and 102 s−1. A modified thermal softening model is considered for the accurate application of the thermal softening effect at high strain rates. The large strain behavior is challenged by using the swift power law model. The high strain rates behavior is fitted with the Lim–Huh model. The hardening curves are evaluated by comparing the final shape of the projectile from numerical simulation results with the Taylor impact tests.


2021 ◽  
Author(s):  
SAGAR M. DOSHI, SAGAR M. DOSHI, ◽  
NITHINKUMAR MANOHARAN ◽  
BAZLE Z. (GAMA) HAQUE, ◽  
JOSEPH DEITZEL ◽  
JOHN W. GILLESPIE, JR.

Epoxy resin-based composite panels used for armors may be subjected to a wide range of operating temperatures (-55°C to 76°C) and high strain rates on the order of 103-104 s-1. Over the life cycle, various environmental factors also affect the resin properties and hence influence the performance of the composites. Therefore, it is critical to determine the stress-strain behavior of the epoxy resin over a wide range of strain rates and temperatures for accurate multi-scale modeling of composites and to investigate the influence of environmental aging on the resin properties. Additionally, the characterization of key mechanical properties such as yield stress, modulus, and energy absorption (i.e. area under the stress-strain curve) at varying temperatures and moisture can provide critical data to calculate the material operating limits. In this study, we characterize mechanical properties of neat epoxy resin, SC-15 (currently used in structural armor) and RDL-RDC using uniaxial compression testing. RDL-RDC, developed by Huntsman Corporation, has a glass transition temperature of ~ 120°C, compared to ~ 85°C of SC-15. A split Hopkinson pressure bar is used for high strain rate testing. Quasistatic testing is conducted using a screw-driven testing machine (Instron 4484) at 10-3 s-1 and 10-1 s-1 strain rates and varying temperatures. The yield stress is fit to a modified Eyring model over the varying strain rates at room temperature. For rapid investigation of resistance to environmental aging, accelerated aging tests are conducted by immersing the specimens in 100°C water for 48 hours. Specimens are conditioned in an environmental chamber at 76 °C and 88% RH until they reach equilibrium. Tests are then conducted at five different temperatures from 0°C to 95°C, and key mechanical properties are then plotted vs. temperature. The results presented are an important step towards developing a methodology to identify environmental operating conditions for composite ground vehicle applications.


Strain ◽  
2014 ◽  
Vol 50 (6) ◽  
pp. 539-546 ◽  
Author(s):  
B. Song ◽  
K. Nelson ◽  
R. Lipinski ◽  
J. Bignell ◽  
G. Ulrich ◽  
...  

2021 ◽  
Author(s):  
Pradeep Lall ◽  
Vishal Mehta ◽  
Jeff Suhling ◽  
Ken Blecker

Abstract Electronic parts may often get exposed to high strains during shocks, vibrations and drop conditions in both commercial and defense applications. In addition, such electronic parts can often be simultaneously exposed to extreme surrounding temperatures between −65°C and 200°C after storage in non-climate-controlled conditions. Electronic equipment can be subjected to strain rates of 1 to 100 per second in shock and vibration. Many of the doped SAC soldering alloys in the electronic components, including SAC-Q, SAC-R, Innolot have found applications in long-term thermal exposure environments. Low temperature high strain-rate properties are needed to assure durability under high temperature storage followed by shock and vibration. There is scarcity of high strain-rate data on alloys exposed to high temperature aging operating at extreme low-temperatures and extremely-high temperatures. For this study, SAC-Q material was tested and analyzed at temperatures from −65°C to 200°C and at a strain rates of from 10 to 75 per second. Following the production and retrieval of the specimens, specimens were stored for isothermal aging for up to 6 months at 100°C temperature, before performing tensile test experiments at various operating temperatures. Stress vs strain curves are formed for the wide range of strain rates and surrounding temperatures. In addition, test results and data were complemented by the Anand viscoplasticity model and by calculating stress-strain behavior, evaluated in a wide range of working temperatures and strains rates.


2018 ◽  
Vol 183 ◽  
pp. 02047
Author(s):  
Sarath Chandran ◽  
Patricia Verleysen ◽  
Junhe Lian ◽  
Wenqi Liu ◽  
Sebastian Münstermann

Dynamic testing of sheet metals has become more important due to the need for more reliable vehicle crashworthiness assessments in the automotive industry. The study presents a comprehensive set of experimental results that covers a wide range of stress states on a dual phase automotive sheet steel. Split Hopkinson bar tensile (SHBT) tests are performed on dogbone shaped samples to obtain the plastic hardening properties at high strain rates. A set of purpose designed sample geometries comprising of three notched dogbone tension samples is tested at high strain rates to characterise the dynamic damage and fracture properties under well controlled stress states. The geometry of the samples is optimised with the aid of finite element analysis. During the tests, high speed photography together with digital image correlation are implemented to acquire full field measurements and to gain more insight into the localisation of strains at high strain rates. An experimental-numerical approach is proposed to effectively determine the fracture characteristics of the dual phase steel under extreme conditions. A modified Bai-Wierzbicki model is implemented to assess the damage initiation and subsequent failure. Additionally, the fracture mechanisms are studied utilizing scanning electron microscopy.


2020 ◽  
Vol 8 (4) ◽  
pp. 1144-1153 ◽  
Author(s):  
Wanru Tang ◽  
Zheng Liu ◽  
Shimeng Liu ◽  
Le Zhou ◽  
Pingli Mao ◽  
...  

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