New Phenomenological Model to Predict High-Temperature Flow Stress Curves at High Strain Rates

2019 ◽  
Vol 8 (5) ◽  
pp. 20190003
Author(s):  
E. Shafiei ◽  
F. Ostovan
Author(s):  
Adewale Olasumboye ◽  
Gbadebo Owolabi ◽  
Olufemi Koya ◽  
Horace Whitworth ◽  
Nadir Yilmaz

Abstract This study investigates the dynamic response of AA2519 aluminum alloy in T6 temper condition during plastic deformation at high strain rates. The aim was to determine how the T6 temper condition affects the flow stress response, strength properties and microstructural morphologies of the alloy when impacted under compression at high strain rates. The specimens (with aspect ratio, L/D = 0.8) of the as-cast alloy used were received in the T8 temper condition and further heat-treated to the T6 temper condition based on the standard ASTM temper designation procedures. Split-Hopkinson pressure bar experiment was used to generate true stress-strain data for the alloy in the range of 1000–3500 /s strain rates while high-speed cameras were used to monitor the test compliance with strain-rate constancy measures. The microstructures of the as received and deformed specimens were assessed and compared for possible disparities in their initial microstructures and post-deformation changes, respectively, using optical microscopy. Results showed no clear evidence of strain-rate dependency in the dynamic yield strength behavior of T6-temper designated alloy while exhibiting a negative trend in its flow stress response. On the contrary, AA2519-T8 showed marginal but positive response in both yield strength and flow behavior for the range of strain rates tested. Post-deformation photomicrographs show clear disparities in the alloys’ initial microstructures in terms of the second-phase particle size differences, population density and, distribution; and in the morphological changes which occurred in the microstructures of the different materials during large plastic deformation. AA2519-T6 showed a higher susceptibility to adiabatic shear localization than AA2519-T8, with deformed and bifurcating transformed band occurring at 3000 /s followed by failure at 3500 /s.


Author(s):  
Pradeep Lall ◽  
Di Zhang ◽  
Jeff Suhling ◽  
David Locker

Portable products such as smartphones and tablets stay in the powered on condition for a majority of their operational life during which time the device internals are maintained at higher than ambient temperature. Thus, it would be expected for interconnects in portable products to be at a temperature high than room temperature when subjected to accidental drop or shock. Furthermore, electronics in missile-applications may be subjected to high strain rates after prolonged period of storage often at high temperature. Electronics systems including interconnects may experience high strain rates in the neighborhood of 1–100 per sec during operation at high temperature. However, the material properties of SAC305 leadfree solders at high strain rates and high operating temperatures are scarce after long-term storage. Furthermore, the solder interconnects in simulation of product drop are often modeled using elastic-plastic properties or linear elastic properties, neither of which accommodate the effect of operating temperature on the solder interconnect deformation at high operating temperature. SAC305 solders have been shown to demonstrate the significant degradation of mechanical properties including the tensile strength and the elastic modulus after exposure to high temperature storage for moderate periods of time. Previously, Anand’s viscoplastic constitutive model has been widely used to describe the inelastic deformation behavior of solders in electronic components under thermo-mechanical deformation. Uniaxial stress-strain curves have been plotted over a wide range of strain rates (ε̇ = 10, 35, 50, 75 /sec) and temperatures (T = 25, 50, 75, 100, 125°C). Anand viscoplasticity constants have been calculated by non-linear fitting procedures. In addition, the accuracy of the extracted Anand constants has been evaluated by comparing the model prediction and experimental data.


Strain ◽  
2014 ◽  
Vol 50 (6) ◽  
pp. 539-546 ◽  
Author(s):  
B. Song ◽  
K. Nelson ◽  
R. Lipinski ◽  
J. Bignell ◽  
G. Ulrich ◽  
...  

2019 ◽  
Vol 38 (2019) ◽  
pp. 84-91 ◽  
Author(s):  
E. Shafiei ◽  
A. Soltani Tehrani

AbstractIn this study, the logarithmic-power model has been used to predict hot deformation behavior of alloy 800H at high temperatures. This is for the first time that the logarithmic-power model is examined to model the flow stress curves with negligible flow softening at high strain rates. To this end, flow stress curves of alloy 800H obtained at deformation temperatures from 850°C to 1050°C and at strain rates of 5 and 10 S−1 were employed. The Johnson–Cook model and Shafiei constitutive equation were also used to prove the accuracy of the logarithmic-power model in prediction of flow stress curves of alloy 800H. Evaluation of mean error of flow stress at different deformation conditions showed that the logarithmic-power model can give a more precise estimation of flow stress curves than Johnson–Cook model. Furthermore, it was found out that the accuracy of the Logarithmic-power model and Shafiei constitutive equation was roughly the same in terms of maximum errors obtained in prediction of flow stress curves. Accordingly, it can be concluded that the logarithmic-power model can be employed as a comprehensive model for a wide range of deformation conditions.


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