Forced Air Cooling With Synthetic Jet Ejectors

Author(s):  
Raghav Mahalingam ◽  
Ari Glezer

This paper discusses the concept of synthetic jet ejectors for forced air cooling and some practical implementations of the same. Synthetic or “zero-mass-flux” jets, unlike conventional jets, require no mass addition to the system, and thus provide means of efficiently directing airflow across a heated surface. Because these jets are zero net mass flux in nature and are comprised entirely of the ambient fluid, they can be conveniently integrated with the surfaces that require cooling without the need for complex plumbing. A synthetic jet ejector mechanism for obtaining high heat transfer rates at low flow rates is discussed. Synthetic jet ejectors consist of a primary “zero-mass-flux” unsteady jet driving a secondary airflow through a channel. Several practical implementations of synthetic jets are introduced from low form factor, low power spot cooling applications to high heat dissipation applications and flow bypass control where synthetic jets are used to enhance fan performance.

Volume 4 ◽  
2004 ◽  
Author(s):  
Jivtesh Garg ◽  
Mehmet Arik ◽  
Stanton Weaver ◽  
Seyed Saddoughi

Micro fluidics devices are conventionally used for boundary layer control in many aerospace applications. Synthetic Jets are intense small scale turbulent jets formed from entrainment and expulsion of the fluid in which they are embedded. The idea of using synthetic jets in confined electronic cooling applications started in late 1990s. These micro fluidic devices offer very efficient, high magnitude direct air-cooling on the heated surface. A proprietary synthetic jet designed in General Electric Company was able to provide a maximum air velocity of 90 m/s from a 1.2 mm hydraulic diameter rectangular orifice. An experimental study for determining the thermal performance of a meso scale synthetic jet was carried out. The synthetic jets are driven by a time harmonic signal. During the experiments, the operating frequency for jets was set between 3 and 4.5 kHz. The resonance frequency for a particular jet was determined through the effect on the exit velocity magnitude. An infrared thermal imaging technique was used to acquire fine scale temperature measurements. A square heater with a surface area of 156 mm2 was used to mimic the hot component and extensive temperature maps were obtained. The parameters varied during the experiments were jet location, driving jet voltage, driving jet frequency and heater power. The output parameters were point wise temperatures (pixel size = 30 μm), and heat transfer enhancement over natural convection. A maximum of approximately 8 times enhancement over natural convection heat transfer was measured. The maximum coefficient of cooling performance obtained was approximately 6.6 due to the low power consumption of the synthetic jets.


2004 ◽  
Vol 127 (7) ◽  
pp. 760-769 ◽  
Author(s):  
Matteo Fabbri ◽  
Vijay K. Dhir

Electronic cooling has become a subject of interest in recent years due to the rapidly decreasing size of microchips while increasing the amount of heat flux that they must dissipate. Conventional forced air cooling techniques cannot satisfy the cooling requirements and new methods have to be sought. Jet cooling has been used in other industrial fields and has demonstrated the capability of sustaining high heat transfer rates. In this work the heat transfer under arrays of microjets is investigated. Ten different arrays have been tested using deionized water and FC40 as test fluids. The jet diameters employed ranged between 69 and 250μm and the jet Reynolds number varied from 73 to 3813. A maximum surface heat flux of 310W∕cm2 was achieved using water jets of 173.6μm diameter and 3mm spacing, impinging at 12.5m∕s on a circular 19.3mm diameter copper surface. The impinging water temperature was 23.1°C and the surface temperature was 73.9°C. The heat transfer results, consistent with those reported in the literature, have been correlated using only three independent dimensionless parameters. With the use of the correlation developed, an optimal configuration of the main geometrical parameters can be established once the cooling requirements of the electronic component are specified.


Author(s):  
David M. Sykes ◽  
Andrew L. Carpenter ◽  
Gregory S. Cole

Microchannels and minichannels have been shown to have many potential applications for cooling high-heat-flux electronics over the past 3 decades. Synthetic jets can enhance minichannel performance by adding net momentum flux into a stream without adding mass flux. These jets are produced because of different flow patterns that emerge during the induction and expulsion stroke of a diaphragm, and when incorporated into minichannels can disrupt boundary layers and impinge on the far wall, leading to high heat transfer coefficients. Many researchers have examined the effects of synthetic jets in microchannels and minichannels with single-phase flows. The use of synthetic jets has been shown to augment local heat transfer coefficients by 2–3 times the value of steady flow conditions. In this investigation, local heat transfer coefficients and pressure loss in various operating regimes were experimentally measured. Experiments were conducted with a minichannel array containing embedded thermocouples to directly measure local wall temperatures. The experimental range extends from transitional to turbulent flows. Local wall temperature measurements indicate that increases of heat transfer coefficient of over 20% can occur directly below the synthetic jet with low exit qualities. In this study, the heat transfer augmentation by using synthetic jets was dictated by the momentum ratio of the synthetic jet to the bulk fluid flow. As local quality was increased, the heat transfer augmentation dropped from 23% to 10%. Surface tension variations had a large effect on the Nusselt number, while variations in inertial forces had a small effect on Nusselt number in this operating region.


Author(s):  
Charles E. Seeley ◽  
Mehmet Arik ◽  
Yogen Uttukar ◽  
Tunc Icoz

Active cooling is often required for circuit boards with high heat generation densities. Synthetic jets driven with piezoelectric actuators offer interesting capabilities for localized active cooling of electronics due to their compact size, low cost and substantial cooling effectiveness. The design of synthetic jets for specific applications requires practical design tools that capture the strong fluid structure interaction without long run times. There is particular interest in synthetic jets that have a low operating frequency to reduce noise levels. This paper describes how common finite element (FE) and computational fluid dynamics (CFD) codes can be used to calculate parameters for a synthetic jet fluid structure interaction (FSI) model that only requires a limited number of degrees of freedom and is solved using a direct approach for low frequency synthetic jets. Tests are performed based on impinging on a heated surface to measure heat transfer enhancement. The test results are compared to the FSI model results for validation and agreement is found to be good in the frequency range of interest from 200 to 500 Hz.


Author(s):  
Luis Silva ◽  
Alfonso Ortega ◽  
Isaac Rose

Synthetic jets are created by periodically ejecting and injecting fluid from an orifice or channel. Despite delivering no net mass flow per cycle, a synthetic jet delivers flow with net positive momentum. Small, compact synthetic jet actuators can be fabricated to operate in the subaudible acoustic range and can be packaged in orientations that allow them to deliver cooling air flow to electronic devices. The most promising orientation is one that delivers the jet flow in a direction normal to the heated surface such that it impinges on the surface as a periodic jet. In previous studies, numerical simulations have been performed by the authors, utilizing a canonical geometry, with the purpose of eliminating actuator artifacts from the fundamental physics that drive the problem. The present paper reports on laboratory experiments that have been performed in order to nearly replicate the idealized synthetic jet geometry and thus allow comparison to the previous numerical investigations. The periodic volume change in an upstream plenum required to produce the synthetic jet is accomplished with an acoustic speaker operated at low frequencies. The amplitude and the frequency at which the jet is actuated determine the Reynolds and Strouhal numbers, which are the dominant non-dimensional groups that control the behavior of the impinging synthetic jet. By maintaining the Re and the St in the laboratory experiments to match those of the small scale actuators, the laboratory experiments have been geometrically scaled up to allow highly resolved measurements of the unsteady velocity field and the local time-dependent Nusselt number on the target heated surface. Experiments were performed at variable jet Re, frequencies, and height from the target surface. The dependence of the surface averaged Nu to jet parameters generally agrees with the computational results. However, discrepancies found between numerical and empirical local data are under revision.


Author(s):  
Anna A. Pavlova ◽  
Michael Amitay

Efficiency of synthetic jet impingement cooling and the mechanisms of heat removal from a constant heat flux surface were investigated experimentally. The effects of jet’s formation frequency and Reynolds number at different nozzle-to-surface distances were investigated and compared to steady jet cooling. It was found that synthetic jets are up to three times more effective than steady jets at the same Reynolds number. For smaller distances, high formation frequency (f = 1200 Hz) synthetic jets remove heat better than low frequency (f = 420 Hz) jets, whereas low frequency jets are more effective at larger distances, with an overlapping region. Using PIV, it was shown that at small distances between the synthetic jet and the heated surface, the higher formation frequency jet is associated with accumulation of vortices before they impinge on the surface. For the lower frequency jet, the wavelength between coherent structures is so large that vortex rings impinge on the surface separately.


2002 ◽  
Vol 31 (3) ◽  
pp. 226-236 ◽  
Author(s):  
Yoshihiro Kondo ◽  
Hitoshi Matsushima

2016 ◽  
Vol 138 (12) ◽  
Author(s):  
Spencer O. Albright ◽  
Stephen A. Solovitz

Synthetic jet actuators are used to produce net axial momentum flow without net mass flux. Through strategic application, such devices can be used for flow control, propulsive thrust, and cooling. A novel application uses a variable-diameter orifice to constrict the exiting flow, and the motion can be synchronized with the pulse of the jet. This device is examined using phase-locked particle image velocimetry (PIV), permitting investigation of the flow fields and momentum flow. When compared to fixed-diameter synthetic jets, the variable-diameter actuator produces a larger vortex ring that lingers nearer the aperture. In addition, the experiments show increased momentum when the aperture is contracted in phase with the pulsing jet, with peak levels more than twice that of a constant-diameter jet.


Author(s):  
Michael Amitay ◽  
Florine Cannelle

The transitory behavior of an isolated synthetic (zero net mass flux) jet was investigated experimentally using PIV and hot-wire anemometry. In the present work, the synthetic jet was produced over a broad range of length- and time-scales, where three formation frequencies, f = 300, 917, and 3100Hz, several stroke lengths (between 5 and 50 times the slit width) and Reynolds numbers (between 85 and 408) were tested. The transitory behavior, following the onset of the input signal, in planes along and across the slit was measured. It was found that the time it takes the synthetic jet to become fully developed depends on the stroke length, formation frequency and Reynolds number. In general, the transients consist of four stages associated with the merging of vortices in both cross-stream and spanwise planes that grow in size, which lead to the pinch off of the leading vortex before the jet reaches its steady-state.


Author(s):  
Ganesh Guggilla ◽  
Arvind Pattamatta ◽  
Ramesh Narayanaswamy

Abstract Due to the advancements in computing services such as machine learning and artificial intelligence, high-performance computing systems are needed. Consequently, the increase in electron chip density results in high heat fluxes and required sufficient thermal management to maintain the servers. In recent times, the liquid cooling techniques become prominent over air cooling as it has significant advantages. Spray cooling is one such efficient cooling process which can be implemented in electronics cooling. To enhance the knowledge of the process, detailed studies of fundamental mechanisms involved in spray cooling such as single droplet and multiple droplet interactions are required. The present work focuses on the study of a train of droplets impinging over a heated surface using FC-72 liquid. The surface temperature is chosen as a parameter, and the Dynamic Leidenfrost point (DLP) for the present impact conditions is identified. Spread hydrodynamics and heat transfer characteristics of these consecutively impinging droplets till the Leidenfrost temperature, are studied and compared.


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