Orientation-Independent Atomization Heat Transfer Cell for Thermal Management of Microelectronics

Author(s):  
Samuel N. Heffington ◽  
Ari Glezer

This paper describes a new gravity-independent version of a two-phase cooling, closed heat transfer cell, similar to a thermosyphon. The cooling method is based upon a Vibration-Induced Droplet Atomization, or VIDA, process that can generate small liquid droplets inside a closed cell and propel them onto a heated surface. The VIDA technique involves the violent break-up of a liquid film into a shower of droplets by vibrating a piezoelectric actuator and accelerating the liquid film at resonant conditions. A piezoelectric diaphragm pump is used to supply a constant stream of liquid to the VIDA atomizer enabling gravity-independent operation. The atomized secondary droplets continually coat the heated surface with a thin liquid film that evaporates. The resulting vapor is condensed on internal surfaces of the heat transfer cell as well as the liquid working fluid. The condensed liquid is collected and returned to the atomizing driver by the piezoelectric diaphragm pump. A small-scale gravity independent VIDA atomizer generating spherical droplets of relatively uniform diameter and having sufficient momentum to reach the remotely located heated source has been constructed. Initial test data described in this study include the operating characteristics of the VIDA spray and heat transfer capabilities. Heat dissipation levels as high as 195 W have been measured from an evaporation surface held below 120°C at atmospheric pressure.

Author(s):  
Ryan P. Anderson ◽  
Alfonso Ortega

Understanding the transport mechanisms involved in a single droplet impinging on a heated surface is imperative to the complete understanding of droplet and spray cooling. Evidence in the literature suggests that gas assisted sprays and mist flows are more efficient than sprays consisting only of liquid droplets. There has been few if any fundamental studies on gas-assisted droplets or spray cooling, in which a carrier gas or vapor stream propels the droplet to the target surface. The current work extends previous studies of a droplet impinging on a heated surface conducted by the same group from the single phase regime into the evaporative regime. For both regimes, understanding the transport physics due to the heat transfer from the heated surface to the droplet and then by convection and evaporation to the airflow is of fundamental importance. High-speed photography was used to capture the spreading process and yielded results that correlated well with previously published isothermal and single-phase results. The heat transfer was measured with a fitting approach by which the instantaneous temperature profile was matched to an analytic solution to determine the instantaneous value of the centerline heat transfer coefficient. A very large increase in the heat dissipation was observed when compared to previously published single-phase results. Heat transfer was optimized at Reynolds numbers that produced an optimally thin liquid film and high heat and mass transfer coefficients on the surface of the film.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Elaine Lim ◽  
Tze Cheng Kueh ◽  
Yew Mun Hung

Purpose The present study aims to investigate the inverse-thermocapillary effect in an evaporating thin liquid film of self-rewetting fluid, which is a dilute aqueous solution (DAS) of long-chain alcohol. Design/methodology/approach A long-wave evolution model modified for self-rewetting fluids is used to study the inverse thermocapillary characteristics of an evaporating thin liquid film. The flow attributed to the inverse thermocapillary action is manifested through the streamline plots and the evaporative heat transfer characteristics are quantified and analyzed. Findings The thermocapillary flow induced by the negative surface tension gradient drives the liquid from a low-surface-tension (high temperature) region to a high-surface-tension (low temperature) region, retarding the liquid circulation and the evaporation strength. The positive surface tension gradients of self-rewetting fluids induce inverse-thermocapillary flow. The results of different working fluids, namely, water, heptanol and DAS of heptanol, are examined and compared. The thermocapillary characteristic of a working fluid is significantly affected by the sign of the surface tension gradient and the inverse effect is profound at a high excess temperature. The inverse thermocapillary effect significantly enhances evaporation rates. Originality/value The current investigation on the inverse thermocapillary effect in a self-rewetting evaporating thin film liquid has not been attempted previously. This study provides insights on the hydrodynamic and thermal characteristics of thermocapillary evaporation of self-rewetting liquid, which give rise to significant thermal enhancement of the microscale phase-change heat transfer devices.


2012 ◽  
Vol 134 (12) ◽  
Author(s):  
Sergio Escobar-Vargas ◽  
Jorge E. Gonzalez ◽  
Drazen Fabris ◽  
Ratnesh Sharma ◽  
Cullen Bash

This work is aimed at cooling small surfaces (1.3 mm × 2 mm and 3 mm × 5 mm) using spray from thermal ink jet (TIJ) atomizers. Particular interests in this work include obtaining heat fluxes near the critical heat flux (CHF), understanding the correlation between the heat dissipation efficiency (η) and the liquid film thickness (δ) through experimental data, and understanding the primary mode of heat transfer on spray cooling at different liquid film thickness. Current experimental results indicate that high heat fluxes (∼4 × 107 W/m2) are obtained for controlled conditions of cooling mass flow rate, higher efficiencies are achieved at smaller liquid film thickness (δ ≈ 5 μm → η ≈ 0.9), and the heat transfer by conduction through the film becomes dominant as δ decreases.


2004 ◽  
Vol 126 (1) ◽  
pp. 1-7 ◽  
Author(s):  
Rizos N. Krikkis ◽  
Stratis V. Sotirchos ◽  
Panagiotis Razelos

A numerical bifurcation analysis is carried out in order to determine the solution structure of longitudinal fins subject to multi-boiling heat transfer mode. The thermal analysis can no longer be performed independently of the working fluid since the heat transfer coefficient is temperature dependent and includes the nucleate, the transition and the film boiling regimes where the boiling curve is obtained experimentally for a specific fluid. The heat transfer process is modeled using one-dimensional heat conduction with or without heat transfer from the fin tip. Furthermore, five fin profiles are considered: the constant thickness, the trapezoidal, the triangular, the convex parabolic and the parabolic. The multiplicity structure is obtained in order to determine the different types of bifurcation diagrams, which describe the dependence of a state variable of the system (for instance the fin temperature or the heat dissipation) on a design (Conduction-Convection Parameter) or operation parameter (base Temperature Difference). Specifically the effects of the base Temperature Difference, of the Conduction-Convection Parameter and of the Biot number are analyzed and presented in several diagrams since it is important to know the behavioral features of the heat rejection mechanism such as the number of the possible steady states and the influence of a change in one or more operating variables to these states.


Volume 4 ◽  
2004 ◽  
Author(s):  
Jivtesh Garg ◽  
Mehmet Arik ◽  
Stanton Weaver ◽  
Seyed Saddoughi

Micro fluidics devices are conventionally used for boundary layer control in many aerospace applications. Synthetic Jets are intense small scale turbulent jets formed from entrainment and expulsion of the fluid in which they are embedded. The idea of using synthetic jets in confined electronic cooling applications started in late 1990s. These micro fluidic devices offer very efficient, high magnitude direct air-cooling on the heated surface. A proprietary synthetic jet designed in General Electric Company was able to provide a maximum air velocity of 90 m/s from a 1.2 mm hydraulic diameter rectangular orifice. An experimental study for determining the thermal performance of a meso scale synthetic jet was carried out. The synthetic jets are driven by a time harmonic signal. During the experiments, the operating frequency for jets was set between 3 and 4.5 kHz. The resonance frequency for a particular jet was determined through the effect on the exit velocity magnitude. An infrared thermal imaging technique was used to acquire fine scale temperature measurements. A square heater with a surface area of 156 mm2 was used to mimic the hot component and extensive temperature maps were obtained. The parameters varied during the experiments were jet location, driving jet voltage, driving jet frequency and heater power. The output parameters were point wise temperatures (pixel size = 30 μm), and heat transfer enhancement over natural convection. A maximum of approximately 8 times enhancement over natural convection heat transfer was measured. The maximum coefficient of cooling performance obtained was approximately 6.6 due to the low power consumption of the synthetic jets.


Author(s):  
Fangyu Cao ◽  
Sean Hoenig ◽  
Chien-hua Chen

The increasing demand of heat dissipation in power plants has pushed the limits of current two-phase thermal technologies such as heat pipes and vapor chambers. One of the most obvious areas for thermal improvement is centered on the high heat flux condensers including improved evaporators, thermal interfaces, etc, with low cost materials and surface treatment. Dropwise condensation has shown the ability to increase condensation heat transfer coefficient by an order of magnitude over conventional filmwise condensation. Current dropwise condensation research is focused on Cu and other special metals, the cost of which limits its application in the scale of commercial power plants. Presented here is a general use of self-assembled monolayer coatings to promote dropwise condensation on low-cost steel-based surfaces. Together with inhibitors in the working fluid, the surface of condenser is protected by hydrophobic coating, and the condensation heat transfer is promoted on carbon steel surfaces.


2014 ◽  
Vol 6 ◽  
pp. 147059 ◽  
Author(s):  
Behrouz Takabi ◽  
Saeed Salehi

This paper numerically examines laminar natural convection in a sinusoidal corrugated enclosure with a discrete heat source on the bottom wall, filled by pure water, Al2O3/water nanofluid, and Al2O3-Cu/water hybrid nanofluid which is a new advanced nanofluid with two kinds of nanoparticle materials. The effects of Rayleigh number (103≤Ra≤106) and water, nanofluid, and hybrid nanofluid (in volume concentration of 0% ≤ ϕ ≤ 2%) as the working fluid on temperature fields and heat transfer performance of the enclosure are investigated. The finite volume discretization method is employed to solve the set of governing equations. The results indicate that for all Rayleigh numbers been studied, employing hybrid nanofluid improves the heat transfer rate compared to nanofluid and water, which results in a better cooling performance of the enclosure and lower temperature of the heated surface. The rate of this enhancement is considerably more at higher values of Ra and volume concentrations. Furthermore, by applying the modeling results, two correlations are developed to estimate the average Nusselt number. The results reveal that the modeling data are in very good agreement with the predicted data. The maximum error for nanofluid and hybrid nanofluid was around 11% and 12%, respectively.


2019 ◽  
Vol 126 (18) ◽  
pp. 185302 ◽  
Author(s):  
Yuting Guo ◽  
Donatas Surblys ◽  
Yoshiaki Kawagoe ◽  
Hiroki Matsubara ◽  
Taku Ohara

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