A Nano-Scale Multi-Asperity Contact and Friction Model

Author(s):  
George G. Adams ◽  
Sinan Mu¨ftu¨ ◽  
Nazif Mohd Azhar

As surfaces become smoother and loading forces decrease in applications such as MEMS and NEMS devices, the asperity contacts which comprise the real contact area will continue to decrease into the nano scale regime. Thus it becomes important to understand how the material and topographical properties of surfaces contribute to measured friction forces at this nano scale. We have incorporated the single asperity nano contact model of Hurtado and Kim into a multi-asperity model for contact and friction which includes the effect of asperity adhesion forces using the Maugis-Dugdale model. Our model spans the range from nano-scale to micro-scale to macro-scale contacts. We have identified three key dimensionless parameters representing combinations of surface roughness measures, Burgers vector length, surface energy, and elastic modulus. Results are given for the normal and friction forces vs. separation, and for the friction coefficient vs. normal force for various values of these key parameters.

2003 ◽  
Vol 125 (4) ◽  
pp. 700-708 ◽  
Author(s):  
George G. Adams ◽  
Sinan Mu¨ftu¨ ◽  
Nazif Mohd Azhar

As loading forces decrease in applications such as MEMS and NEMS devices, the size of the asperity contacts which comprise the real contact area tend to decrease into the nano scale regime. This reduction in size of the contacts is only partially offset by the nominally increased smoothness of these contacting surfaces. Because the friction force depends on the real area of contact, it is important to understand how the material and topographical properties of surfaces contribute to friction forces at this nano scale. In this investigation, the single asperity nano contact model of Hurtado and Kim is incorporated into a multi-asperity model for contact and friction which includes the effect of asperity adhesion forces using the Maugis-Dugdale model. The model spans the range from nano-scale to micro-scale to macro-scale contacts. Three key dimensionless parameters have been identified which represent combinations of surface roughness measures, Burgers vector length, surface energy, and elastic properties. Results are given for the friction coefficient versus normal force, the normal and friction forces versus separation, and the pull-off force for various values of these key parameters.


Author(s):  
George G. Adams ◽  
Sinan Mu¨ftu¨ ◽  
Nazif Mohd Azhar

As surfaces become smoother and loading forces decrease in applications such as MEMS and NEMS devices, the asperity contacts which comprise the real contact area will continue to decrease into the nano scale regime. Thus it becomes important to understand how the material and topographical properties of surfaces contribute to measured friction forces at this nano scale. We have incorporated the single asperity nano contact model of Hurtado and Kim into a multi-asperity model for contact and friction which includes the effect of asperity adhesion forces using the Maugis-Dugdale model. Our model spans the range from nano-scale to micro-scale to macro-scale contacts. We have identified three key dimensionless parameters representing combinations of surface roughness measures, Burgers vector length, surface energy, and elastic modulus. Results are given for the normal and friction forces vs. separation, and for the friction coefficient vs. normal force for various values of these key parameters.


Author(s):  
Polina Prokopovich ◽  
Stephanos Theodossiades ◽  
Homer Rahnejat ◽  
Darren Hodson

In many drug dispensing devices, such as syringes and inhalers, a rubber ring is used as a seal. During device actuation the seal is subjected to friction which in turn causes it to deform. This can lead to suboptimal performance of the device and as a consequence variability in the delivered dose. Seal friction is complex, arising from adhesion of rubber in contact with a moving counterface, viscous action of a thin film of entrained fluid into the contact and ploughing of seal asperities. Therefore, the first step in the understanding of the conjunctional behaviour of rubber seals is the fundamental study of these friction mechanisms. A developed model can then be validated against measurements, prior to its use in a multi-body dynamic model of the inhaler valve to predict product performance, robustness and variability due to manufacturing tolerances. This paper undertakes two distinct studies. Firstly, a friction model for the rough elastomeric material, typically used for valve seals is developed. The model is then validated against measurements in nano-scale. Friction data is presented for nitrile rubber, using a silicon nitride AFM tip for nano-scale interactions. The validation is then extended to macro-scale motion of an instrumented trolley, incorporating an elastomeric surface sliding on a polymeric counterface. These tests are carried out for polybutylene terephthalate (PBT). Secondly, the validated friction model is used in an elastomeric seal model in-situ within the valve and in contact with a polymeric stem surface and subject to both global fittment deformation and canister pressure. Reasonable agreement is found between the measurements and model predictions for the nano-scale coefficient of friction of rubber against silicon nitride. Similarly, good agreement has been obtained for the mean coefficient of friction of rubber against PBT. In addition, the mechanism of adhesion between contacting surfaces of gasket and stem is taken into account.


Author(s):  
George G. Adams

As surfaces become smoother and loading forces decrease in applications such as MEMS, NEMS, and magnetic recording devices, the size and number of the asperity contacts which comprise the real contact area continues to decrease. The tangential force which is measured between two sliding bodies is the combined result of friction forces which are present in a very large number of nano and micro scale asperity contacts. Recent experiments as well as modeling have shown considerable scale-dependence and nonlinear load-dependence of the friction force. These models will be reviewed and discussed.


Author(s):  
Ou Ma ◽  
Xiumin Diao ◽  
Mingjun Zhang

This paper describes dynamics modeling and simulation of AFM-based manipulation of a nano-scale object using the compliance-based contact dynamics modeling technique (also referred to as the penalty method). Such a modeling technique has been well developed and widely applied in macro-scale applications. Its applicability to nano-scale cases is, however, relatively new and thus, requires more investigation. The dynamics model developed in the paper includes the Van der Waals forces, electrostatic forces, contact forces (for modeling repulsion), and friction forces with consideration of contact geometry, stiffness, and friction properties of all the physically interacting objects. The model can simulate the dynamic behavior of interactions between nano-scale objects and its environment. For demonstration, the dynamic simulation results of an AFM-based manipulation process are presented. To provide confidence of the model fidelity, a simulation example which matches some published data is presented.


1997 ◽  
Vol 119 (1) ◽  
pp. 149-155 ◽  
Author(s):  
Xuejun Zhai ◽  
G. Needham ◽  
L. Chang

Systematic analyses are presented to reveal the mechanism of multi-valued friction behavior in lubricated sliding contacts with time-varying velocities. The analyses are based on the theoretical results generated by a mixed-film friction model developed in this paper for line contacts. The model, which integrates theories of transient elastohydrodynamics and asperity contact mechanics, is validated by comparing its results with published experimental data. The results and the subsequent analyses disclose that strong multi-valued friction behavior can only be generated in the mixed-film lubrication regime with simultaneous presence of significant asperity contacts and hydrodynamic squeeze. Principal factors which influence the magnitude of dynamic friction are investigated in the paper. Being instructive to the design of tribocontacts in precise-motion control systems, the analyses suggest means to minimize the undesirable multi-valued friction behavior through proper selection of system parameters.


1995 ◽  
Vol 117 (2) ◽  
pp. 255-260 ◽  
Author(s):  
Andreas A. Polycarpou ◽  
Andres Soom

The instantaneous normal motion between bodies in a sliding contact is an important variable in determining dynamic friction under unsteady sliding conditions. In order to model friction under dynamic conditions, it is therefore necessary to combine a dynamic model of the sliding system with an accurate model of the friction process. In the present work, the nonlinear normal dynamics of a friction test apparatus are described by a linearized model at a particular steady loading and sliding condition in a mixed or boundary-lubricated regime. The geometry is a line contact. The Hertzian bulk contact compliance and film and asperity damping and stiffness characteristics are included as discrete elements. In Part I of the paper, a fifth-order model is developed for the normal dynamics of the system, using both the Eigensystem Realization Algorithm (ERA) and classical experimental modal analysis techniques. In Part II, this system model is combined with a friction model, developed independently, to describe dynamic friction forces under both harmonic and impulsive applied normal loads.


Author(s):  
Kedar Gajanan Kale ◽  
Rajiv Rampalli

Advances in the application of multi-body simulation technology to real world problems have led to an ever increasing demand for higher fidelity modeling techniques. Of these, accurate modeling of friction is of strategic interest in applications such as control system design, automotive suspension analysis, robotics etc. Joints (sometimes referred to as constraints) play an important role in defining the dynamics of a multi-body system. Hence, it is imperative to accurately account for friction forces arising at these joints due to the underlying interface dynamics. In this paper, we discuss the application of LuGre, a dynamic friction model to simulate joint friction. We choose the LuGre model due to its ability to capture important effects such as the Stribeck effect and the Dahl effect. The native 1-d LuGre model is extended to formulate friction computations for non-trivial joint geometries and dynamics in 2 and 3 dimensions. It is also extended to work in the quasi-static regime. Specific applications to revolute, cylindrical and spherical joints in multi-body systems are discussed. Finally, an engineering case study on the effects of joint friction in automotive suspension analysis is presented.


Micromachines ◽  
2021 ◽  
Vol 12 (4) ◽  
pp. 368
Author(s):  
Shengguang Zhu ◽  
Liyong Ni

A novel static friction model for the unlubricated contact of random rough surfaces at micro/nano scale is presented. This model is based on the energy dissipation mechanism that states that changes in the potential of the surfaces in contact lead to friction. Furthermore, it employs the statistical theory of two nominally flat rough surfaces in contact, which assumes that the contact between the equivalent rough peaks and the rigid flat plane satisfies the condition of interfacial friction. Additionally, it proposes a statistical coefficient of positional correlation that represents the contact situation between the equivalent rough surface and the rigid plane. Finally, this model is compared with the static friction model established by Kogut and Etsion (KE model). The results of the proposed model agree well with those of the KE model in the fully elastic contact zone. For the calculation of dry static friction of rough surfaces in contact, previous models have mainly been based on classical contact mechanics; however, this model introduces the potential barrier theory and statistics to address this and provides a new way to calculate unlubricated friction for rough surfaces in contact.


Author(s):  
Angel G. Perez ◽  
Julie S. Linsey

There are countless products that perform the same function but are engineered to suit a different scale. Designers are often faced with the problem of taking a solution at one scale and mapping it to another. This frequently happens with design-by-analogy and bioinspired design. Despite various scaling laws for specific systems, there are no global principles for scaling systems, for example from a biological nano-scale to macro-scale. This is likely one of the reasons bioinspired design is difficult. Very often scaling laws assume the same physical principles are being used, but this study of products indicates that a variety of changes occur as scale changes, including changing the physical principles to meet a particular function. Empirical product research was used to determine a set of principles by observing and understanding numerous products to unearth new generalizations. The function a product performs is examined in various scales to view subtle and blatant differences. Principles are then determined. This study provides an initial step in creating new innovative designs based on existing solutions in nature or other products that occur at very different scales. Much further work is needed by studying additional products and bioinspired examples.


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