The Concept Design of Tornado Like Jet Condenser Heat Exchanger

2013 ◽  
Author(s):  
G. I. Kiknadze ◽  
I. A. Gachechiladze ◽  
T. T. Barnaveli
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Continuous Medium ◽  
Cost Effective ◽  
Self Organization ◽  
Concept Design ◽  
Resource Saving ◽  
Heat And Mass Exchange ◽  
Double Curvature ◽  
Functional Efficiency

The concept design and fabrication of cost-effective and resource-saving Tornado Like Jet Condensers Heat Exchangers is described. Tornado Like Jet (TLJ) Technologies are utilizing the features of the streams of the continuous medium over the surfaces with dimples of double curvature inducing the secondary twisted vortexes self organization. (TLJ) Technologies are characterized by high functional efficiency of heat and mass exchange. The project is based on theoretical and experimental results obtained by the authors of the project in past years in development of a (TLJ) Technologies package.

Heat Exchanger Options for Dry Air Cooling for the sCO2 Brayton Cycle

2017 ◽  
Author(s):  
Anton Moisseytsev ◽  
Qiuping Lv ◽  
James J. Sienicki
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Cost Effective ◽  
Finned Tube ◽  
Air Cooling ◽  
Brayton Cycle ◽  
Dry Air ◽  
Air Atmosphere ◽  
Air Cooler ◽  
Forced Air

The capability to utilize dry air cooling by which heat is directly rejected to the air atmosphere heat sink is one of the benefits of the supercritical carbon dioxide (sCO2) energy conversion cycle. For the selection and analysis of the heat exchanger options for dry air cooling applications for the sCO2 cycle, two leading forced air flow design approaches have been identified and analyzed for this application; an air cooler consisting of modular finned tube air coolers; and an air cooler consisting of modular compact diffusion-bonded heat exchangers. The commercially available modular finned tube air cooler is found to be more cost effective and is selected as the reference for dry air cooling.

scholarly journals A Nodes-Based Non-Structural Model Considering a Series Structure for Heat Exchanger Network Synthesis

Processes ◽  
2020 ◽  
Vol 8 (6) ◽  
pp. 695
Author(s):  
Yue Xu ◽  
Heri Ambonisye Kayange ◽  
Guomin Cui
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Structural Model ◽  
Cost Effective ◽  
Maximum Energy ◽  
Network Synthesis ◽  
Heat Exchanger Network ◽  
Proposed Model ◽  
Effective Network ◽  
Heat Exchanger Network Synthesis

The aim of heat exchanger network synthesis is to design a cost-effective network configuration with the maximum energy recovery. Therefore, a nodes-based non-structural model considering a series structure (NNM) is proposed. The proposed model utilizes a simple principle based on setting the nodes on streams such that to achieve optimization of a heat exchanger network synthesis (HENS) problem. The proposed model uses several nodes to quantify the possible positions of heat exchangers so that the matching between hot and cold streams is random and free. Besides the stream splits, heat exchangers with series structures are introduced in the proposed model. The heuristic algorithm used to solve NNM model is a random walk algorithm with compulsive evolution. The proposed model is used to solve four scale cases of a HENS problem, the results show that the costs obtained by NNM model can be respectively lower 3226 $/a(Case 1), 11,056 $/a(Case 2), 2463 $/a(Case 3), 527 $/a(Case 4) than the best costs listed in literature.

The Mechanisms of the Phenomenon of Tornado-Like Jets Self-Organization in the Flow Along the Dimples on the Initially Flat Surface

2012 ◽  
Author(s):  
G. I. Kiknadze ◽  
I. A. Gachechiladze ◽  
T. T. Barnaveli
Keyword(s):  
Continuous Medium ◽  
Flat Surface ◽  
Three Dimensional ◽  
Self Organization ◽  
Double Curvature

The mechanisms of the phenomenon of the tornado-like jets self-organization are described. Tornado-like jets are incorporated into a continuous medium stream and induced by three-dimensional reliefs of double curvature indented on surfaces.

ASME Material Challenges for Advance Reactor Concepts

2013 ◽  
Author(s):  
Ali Siahpush ◽  
Piyush Sabharwall
Keyword(s):  
High Temperature ◽  
Heat Exchanger ◽  
Heat Transport ◽  
Transport System ◽  
Heat Exchangers ◽  
Industrial Process ◽  
Cost Effective ◽  
Industrial Applications ◽  
Thermal Design ◽  
Acceptance Criteria

This study presents the material challenges associated with Advanced Reactor Concepts (ARC) such as the Advanced High Temperature Reactor (AHTR). ARCs are the next generation concepts focusing on power production and providing thermal energy for industrial applications. The efficient transfer of energy for industrial applications depends on the ability to incorporate cost-effective heat exchangers between the nuclear heat transport system and industrial process heat transport system. The heat exchanger required for AHTR is subjected to a unique set of conditions that introduce several design challenges not encountered in standard heat exchangers. The corrosive molten salts, especially at higher temperatures, require materials throughout the system to avoid corrosion, and adverse high-temperature effects, such as creep. Given the very high steam generator pressure of the supercritical steam cycle, it is anticipated that water tube and molten salt shell steam generators heat exchanger will be used. In this paper, the American Society of Mechanical Engineers (ASME) Section III and Section VIII requirements (acceptance criteria) are discussed. Also, the ASME material acceptance criteria (ASME Section II, Part D) for high temperature environments are presented. Finally, lack of ASME acceptance criteria for thermal design and analysis are discussed with potential benefit.

Development of the Reaction-Bonded Si/SiC Ceramic Tubes for High-Temperature Heat Exchangers

2005 ◽  
Vol 287 ◽  
pp. 75-84 ◽  
Author(s):  
In Sub Han ◽  
Doo Won Seo ◽  
Shi Woo Lee ◽  
Ki Seok Hong ◽  
Sang Kuk Woo ◽  
...  
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Energy Savings ◽  
Cost Effective ◽  
Mechanical And Thermal Properties ◽  
Reaction Sintering ◽  
Sintering Process ◽  
Sic Ceramic ◽  
Temperature Heat ◽  
Basic Objective

The Ministry of Commerce, Industry and Energy has contracted with the KIER including the ceramics company to localize of the ceramic heat exchanger tubes and its components. The basic objective of this paper is to develop a ceramic formulation and process which would yield a cost-effective and long-life Si/SiC tube materials by extrusion and reaction sintering process. Thus,KIER is currently developed and localized heat exchanger tubes with 40mm out diameter, 1500mm length. This paper was tested the mechanical and thermal properties of the localized Si/SiC tubes obtained from reaction sintering. Also, the effect of energy savings of the heat exchanger after exposure to forging furnace with hot corrosive environment was investigated.

scholarly journals A New Approach for Characterizing Pile Heat Exchangers Using Thermal Response Tests

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3375
Author(s):  
Charles Maragna ◽  
Fleur Loveridge
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Thermal Response ◽  
Cost Effective ◽  
Thermal Capacity ◽  
Study Data ◽  
Design Parameters ◽  
Test Duration ◽  
Ground Source

Pile heat exchangers offer a cost effective route to implementation of ground-source heat pump systems for many large commercial buildings compared with traditional boreholes. Such projects typically use thermal response tests to determine the key input parameters for system design, namely soil thermal conductivity and heat exchanger thermal resistance. However, this brings challenges for pile heat exchanger based systems, where in situ thermal response tests are known to be less reliable due to the large thermal capacity of the pile. This paper presents a new “black box” resistance capacitive model for applications to pile thermal response tests. The approach is tested against case study data and shown to perform well. Additional test duration savings are shown to be possible if a novel combination of borehole and pile thermal response tests is applied together to determine design parameters.

scholarly journals Heat Exchanger Network Retrofit of an Oleochemical Plant through a Cost and Energy Efficiency Approach

2021 ◽  
Vol 5 (2) ◽  
pp. 17
Author(s):  
Valli Trisha ◽  
Kai Seng Koh ◽  
Lik Yin Ng ◽  
Vui Soon Chok
Keyword(s):  
Energy Consumption ◽  
Heat Exchanger ◽  
Cost Effective ◽  
Capital Cost ◽  
Global Market ◽  
Annual Saving ◽  
Heat Exchanger Network ◽  
First Case ◽  
Payback Time ◽  
Better Than

Limited research of heat integration has been conducted in the oleochemical field. This paper attempts to evaluate the performance of an existing heat exchanger network (HEN) of an oleochemical plant at 600 tonnes per day (TPD) in Malaysia, in which the emphases are placed on the annual saving and reduction in energy consumption. Using commercial HEN numerical software, ASPEN Energy Analyzer v10.0, it was found that the performance of the current HEN in place is excellent, saving over 80% in annual costs and reducing energy consumption by 1,882,711 gigajoule per year (GJ/year). Further analysis of the performance of the HEN was performed to identify the potential optimisation of untapped heating/cooling process streams. Two cases, which are the most cost-effective and energy efficient, were proposed with positive results. However, the second case performed better than the first case, at a lower payback time (0.83 year) and higher annual savings (0.20 million USD/year) with the addition of one heat exchanger at a capital cost of USD 134,620. The first case had a higher payback time (4.64 years), a lower annual saving (0.05 million USD/year) and three additional heaters at a capital cost of USD 193,480. This research has provided a new insight into the oleochemical industry in which retrofitting the HEN can further reduce energy consumption, which in return will reduce the overall production cost of oleochemical commodities. This is particularly crucial in making the product more competitive in its pricing in the global market.

Analysis of the Thermal Stress at the Tubesheet in Floating-Head or U-Tube Heat Exchangers

2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Jiuyi Liu ◽  
Caifu Qian ◽  
Huifang Li
Keyword(s):  
Thermal Stress ◽  
Heat Exchanger ◽  
Temperature Difference ◽  
Heat Exchangers ◽  
Influence Factors ◽  
Area Ratio ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Numerical Tests ◽  
Hole Area

Thermal stress is an important factor influencing the strength of a heat exchanger tubesheet. Some studies have indicated that, even in floating-head or U-tube heat exchangers, the thermal stress at the tubesheet is significant in magnitude. For exploring the value, distribution, and the influence factors of the thermal stress at the tubesheet of these kind heat exchangers, a tubesheet and triangle arranged tubes with the tube diameter of 25 mm were numerically analyzed. Specifically, the thermal stress at the tubesheet center is concentrated and analyzed with changing different parameters of the tubesheet, such as the temperature difference between tube-side and shell-side fluids, tubesheet diameter, thickness, and the tube-hole area ratio. It is found that the thermal stress of the tubesheet of floating-head or U-tube heat exchanger was comparable in magnitude with that produced by pressures, and the distribution of the thermal stress depends on the tube-hole area and the temperature inside the tubes. The thermal stress at the center of the tubesheet surface is high when tube-hole area ratio is very low. And with increasing the tube-hole area ratio, the stress first decreases rapidly and then increases linearly. A formula was numerically fitted for calculating the thermal stress at the tubesheet surface center which may be useful for the strength design of the tubesheet of floating-head or U-tube heat exchangers when considering the thermal stress. Numerical tests show that the fitted formula can meet the accuracy requirements for engineering applications.

Application of Equipartition of Entransy Loss Principle in Heat Exchangers

2012 ◽  
Vol 629 ◽  
pp. 699-703
Author(s):  
Chun Sheng Guo ◽  
Wen Jing Du ◽  
Lin Cheng
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Optimization Design ◽  
Loss Rate ◽  
Plate Heat Exchanger ◽  
Loss Minimization ◽  
Plate Heat ◽  
Entransy Loss ◽  
Heat Exchanges ◽  
Minimization Approach

The entransy loss minimization approach for the heat exchanger optimization design was established by Guo Z Y; the study based Guo Z Y’s works, found relationship between the entransy loss uniformity and the heat exchanger performance and the expression of the local entransy loss rate for heat convection was derived, numerical results of the heat transfer in a chevron plate heat exchanger and helix baffle heat exchanger show that the larger entransy loss uniformity factor appear in about Re=2000 and the entransy loss uniformity factor of chevron plate heat exchanges higher than helix baffle one.

Development of Heat Exchanger Fouling Model and Preventive Maintenance Diagnostic Tool

2007 ◽  
Vol 2 (2) ◽  
Author(s):  
H. Zabiri ◽  
V. R. Radhakrishnan ◽  
M. Ramasamy ◽  
N. M. Ramli ◽  
V. Do Thanh ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Predictive Model ◽  
Diagnostic Tool ◽  
Preventive Maintenance ◽  
Heat Exchangers ◽  
Waste Heat ◽  
A Priori ◽  
Transfer Efficiency ◽  
Heat Transfer Efficiency

The Crude Preheat Train (CPT) is a set of large heat exchangers which recover the waste heat from product streams back to preheat the crude oil. The overall heat transfer coefficient in these heat exchangers may be significantly reduced due to fouling. One of the major impacts of fouling in CPT operation is the reduced heat transfer efficiency. The objective of this paper is to develop a predictive model using statistical methods which can a priori predict the rate of the fouling and the decrease in heat transfer efficiency in a heat exchanger in a crude preheat train. This predictive model will then be integrated into a preventive maintenance diagnostic tool to plan the cleaning of the heat exchanger to remove the fouling and bring back the heat exchanger efficiency to their peak values. The fouling model was developed using historical plant operating data and is based on Neural Network. Results show that the predictive model is able to predict the shell and tube outlet temperatures with excellent accuracy, where the Root Mean Square Error (RMSE) obtained is less than 1%, correlation coefficient R2 of approximately 0.98 and Correct Directional Change (CDC) values of more than 90%. A preliminary case study shows promising indication that the predictive model may be integrated into a preventive maintenance scheduling for the heat exchanger cleaning.

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