Computational Predictions of Aero-Thermal Performance of a Turbine Filleted Blade Cascade With Endwall Film Cooling

2012 ◽  
Author(s):  
G. Barigozzi ◽  
S. Ravelli ◽  
M. Maritano ◽  
R. Abram
Keyword(s):  
Thermal Performance ◽  
Film Cooling ◽  
Fluid Dynamic ◽  
Secondary Flows ◽  
Dynamic Simulations ◽  
Film Cooling Effectiveness ◽  
Numerical Predictions ◽  
Cascade Arrangement ◽  
Flow Features ◽  
Endwall Film Cooling

In this study computational fluid dynamic simulations of a turbine blade with endwall film cooling were compared to measurements of both aerodynamic and thermal performance. The experimental data were collected at low Mach number (Ma2is = 0.3) in a linear cascade arrangement with 7 blades which geometry is typical of first stage high pressure turbine. A junction between the blade hub and the platform is provided by a 3D fillet. Coolant is injected through ten cylindrical holes distributed along the blade pressure side. Coolant to mainstream mass flow ratio was set to assure an inlet blowing ratio of M1 = 2.4 and M1 = 3.2. The simulations were carried out using the Shear Stress Transport (SST) k-ω turbulence model. Numerical predictions were compared against experimentally measured secondary flows and endwall film cooling effectiveness, at different injection conditions. Simulation results agreed with the experiments for what concerns the general shape and the location of secondary flows. However, some limitations in the modeling were highlighted when going into the details of loss computation and vortex structure. Predictions overestimated both secondary and midspan blade wake losses. Moreover, the effect of the fillet on the aerodynamic flow features was not fully captured. Predicted film cooling results showed the sweeping of coolant across the passage in agreement with experiments even though jets persistency was higher than that measured. Levels of adiabatic effectiveness were generally well simulated.

Influence of Coolant Flow Rate on Aero-Thermal Performance of a Rotor Blade Cascade With Endwall Film Cooling

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
G. Barigozzi ◽  
F. Fontaneto ◽  
G. Franchini ◽  
A. Perdichizzi ◽  
M. Maritano ◽  
...  
Keyword(s):  
High Pressure ◽  
Thermal Performance ◽  
Film Cooling ◽  
Rotor Blade ◽  
Secondary Flows ◽  
Film Cooling Effectiveness ◽  
Blade Cascade ◽  
Comprehensive Picture ◽  
Cylindrical Holes ◽  
Endwall Film Cooling

This paper investigates the influence of coolant injection on the aerodynamic and thermal performance of a rotor blade cascade with endwall film cooling. A seven blade cascade of a high-pressure-rotor stage of a real gas turbine has been tested in a low speed wind tunnel for linear cascades. Coolant is injected through 10 cylindrical holes distributed along the blade pressure side. Tests have been preliminarily carried out at low Mach number (Ma2is = 0.3). Coolant-to-mainstream mass flow ratio has been varied in a range of values corresponding to inlet blowing ratios M1 = 0–4.0. Secondary flows have been surveyed by traversing a five-hole miniaturized aerodynamic probe in two downstream planes. Local and overall mixed-out secondary loss coefficient and vorticity distributions have been calculated from measured data. The thermal behavior has been also analyzed by using thermochromic liquid crystals technique to obtain film cooling effectiveness distributions. All this information, including overall loss production for variable injection conditions, allows us to draw a comprehensive picture of the aero-thermal flow field in the endwall region of a high pressure rotor blade cascade.

Influence of Coolant Flow Rate on Aero-Thermal Performance of a Rotor Blade Cascade With Endwall Film Cooling

2011 ◽  
Author(s):  
G. Barigozzi ◽  
F. Fontaneto ◽  
G. Franchini ◽  
A. Perdichizzi ◽  
M. Maritano ◽  
...  
Keyword(s):  
High Pressure ◽  
Thermal Performance ◽  
Film Cooling ◽  
Rotor Blade ◽  
Secondary Flows ◽  
Film Cooling Effectiveness ◽  
Blade Cascade ◽  
Comprehensive Picture ◽  
Cylindrical Holes ◽  
Endwall Film Cooling

This paper investigates the influence of coolant injection on the aerodynamic and thermal performance of a rotor blade cascade with endwall film cooling. A 7 blade cascade of a high-pressure-rotor stage of a real gas turbine has been tested in a low speed wind tunnel for linear cascades. Coolant is injected through ten cylindrical holes distributed along the blade pressure side. Tests have been preliminarily carried out at low Mach number (Ma2is = 0.3). Coolant-to-mainstream mass flow ratio has been varied in a range of values corresponding to inlet blowing ratios M1 = 0–4.0. Secondary flows have been surveyed by traversing a 5-hole miniaturized aerodynamic probe in two downstream planes. Local and overall mixed-out secondary loss coefficient and vorticity distributions have been calculated from measured data. The thermal behaviour has been also analysed by using Thermochromic Liquid Crystals technique, so to obtain film cooling effectiveness distributions. All this information, including overall loss production for variable injection conditions, allow to draw a comprehensive picture of the aero-thermal flow field in the endwall region of a high pressure rotor blade cascade.

Turbine Vane Endwall Film Cooling Effectiveness of Different Purge Slot Configurations in a Linear Cascade

2019 ◽  
Author(s):  
Gunther Müller ◽  
Christian Landfester ◽  
Martin Böhle ◽  
Robert Krewinkel
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Region Of Interest ◽  
Experimental Tests ◽  
Secondary Flows ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Density Ratios ◽  
Endwall Film Cooling

Abstract This study is concerned with the film cooling effectiveness of the flow issuing from the gap between the NGV and the transition duct on the NGV endwall, i.e. the purge slot. Different slot widths, positions and injection angles were examined in order to represent changes due to thermal expansion as well as design modifications. Apart from these geometric variations, different blowing ratios (BR) and density ratios (DR) were realized to investigate the effects of the interaction between secondary flow and film cooling effectiveness. The experimental tests were performed in a linear scale-1 cascade equipped with four highly loaded turbine vanes at the Institute of Fluid Mechanics and Fluid Machinery of the University of Kaiserslautern. The mainstream flow parameters were, with a Reynolds number of 300,000 and a Mach number (outlet) of 0.6, set to meet real engine conditions. By using various flow conditioners, periodic flow was obtained in the region of interest (ROI). The adiabatic film cooling effectiveness was determined by using the Pressure Sensitive Paint (PSP) technique. In this context, nitrogen and carbon dioxide were used as tracer gases realizing two different density ratios DR = 1.0 and 1.6. The investigation was conducted for a broad range of blowing ratios with 0.25 ≤ BR ≤ 1.50. In combination with 10 geometry variations and the aforementioned blowing and density ratio variations 100 single operating points were investigated. For a better understanding of the coolant distribution, the secondary flows on the endwall were visualized by oil dye. The measurement results will be discussed based on the areal distribution of film cooling effectiveness, its lateral spanwise as well as its area average. The results will provide a better insight into various parametric effects of gap variations on turbine vane endwall film cooling performance — notably under realistic engine conditions.

Aero-Thermal Performance of a Rotor Blade Cascade With Film Cooling in Passage Endwall

2018 ◽  
Author(s):  
Jinglun Fu ◽  
Jahed Hossain ◽  
Jayanta Kapat
Keyword(s):  
Thermal Performance ◽  
Film Cooling ◽  
Rotor Blade ◽  
Cfd Simulations ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blade Cascade ◽  
Mainstream Flow ◽  
Endwall Film Cooling ◽  
Annular Cascade

This paper describes the numerical investigations on the aerodynamic and thermal performance of a rotor blade cascade with multiple film cooling rows in the passage. First, the experimental data on an annular cascade with upstream film cooling was compared with the numerical results to validate the numerical method. The CFD simulations of the models with a row of film holes at four different locations on the hub endwall were performed respectively. The aerodynamic and thermal performance under the interaction of the secondary flow and endwall film cooling are analyzed based on the CFD predicted streamlines of mainstream flow and film injection, the contours of total pressure loss on the sections located in the passage and at the blade exit, the pitch-averaged film cooling effectiveness and film cooling effectiveness contours. The results show that film holes placed at low level of iso-Mach line tends to provide a better cooling with a smaller amount of coolant.

Experimental and Numerical Study of the Thermal Performance of a Film Cooled Turbine Platform

2009 ◽  
Author(s):  
D. Charbonnier ◽  
P. Ott ◽  
M. Jonsson ◽  
F. Cottier ◽  
Th. Ko¨bke
Keyword(s):  
Thermal Performance ◽  
Film Cooling ◽  
Gas Flow ◽  
Cooling System ◽  
Numerical Study ◽  
Guide Vane ◽  
Density Ratio ◽  
Secondary Flows ◽  
Test Case ◽  
Film Cooling Effectiveness

Detailed surface measurements of the thermal performance of a film cooling system have been performed on the endwall of a nozzle guide vane (NGV) mounted in a linear cascade facility at EPFL. An external cooling scheme including several rows of fan-shaped and cylindrical cooling holes has been designed. By testing different cooling flow rates at a NGV exit Reynolds number of 1.7E+06 and Mach number of 0.88, detailed aerodynamic and heat transfer values were obtained destined to assess the design tools for film cooled platforms. The surface static pressure distribution and the film cooling effectiveness on the endwall surface have been experimentally determined. The measurements were obtained applying the pressure sensitive paint technique measuring the coolant gas concentration. An engine representative density ratio between the coolant and the external hot gas flow was achieved by the injection of CO2. The working conditions of the test case similar to realistic engine conditions allow for the validation of in-house CFD codes and the investigation of the reliability of modern commercial tools in such a complex cooling system. The numerical campaign has been performed on the same numerical grid, using the commercial codes FLUENT and CFX, used by EPFL and MTU respectively. A detailed analysis of the grid effects on the obtained results has been previously realised as well as the study of the influence of the modelling approximations. Three cooling mass flows have been simulated and the performance parameters of the film cooling system have been compared to the experimentally obtained data. Special emphasis has been put on the jet penetration effects and on the interaction of secondary flows with the coolant flow. The experimental and numerical efforts were part of the EU funded research project TATEF2 (Turbine Aero-Thermal External Flows 2).

Turbine Vane Endwall Film Cooling Effectiveness of Different Purge Slot Configurations in a Linear Cascade

2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Gunther Müller ◽  
Christian Landfester ◽  
Martin Böhle ◽  
Robert Krewinkel
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Density Ratio ◽  
Experimental Tests ◽  
Secondary Flows ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Density Ratios ◽  
Endwall Film Cooling

Abstract This study is concerned with the film cooling effectiveness of the flow issuing from the gap between the nozzle guide vane (NGV) and the transition duct on the NGV endwall, i.e., the purge slot. Different slot widths, positions, and injection angles were examined in order to represent changes due to thermal expansion as well as design modifications. Apart from these geometric variations, different blowing ratios (BRs) and density ratios (DRs) were realized to investigate the effects of the interaction between secondary flow and film cooling effectiveness. The experimental tests were performed in a linear scale-1 cascade equipped with four highly loaded turbine vanes at the Institute of Fluid Mechanics and Fluid Machinery of the University of Kaiserslautern. The mainstream flow parameters were, with a Reynolds number of 300,000 and a Mach number (outlet) of 0.6, set to meet real engine conditions. By using various flow conditioners, periodic flow was obtained in the region of interest (ROI). The adiabatic film cooling effectiveness was determined using the pressure sensitive paint (PSP) technique. In this context, nitrogen and carbon dioxide were used as tracer gases realizing two different density ratios DR = 1.0 and 1.6. The investigation was conducted for a broad range of blowing ratios with 0.25 ≤ BR ≤ 1.50. In combination with 10 geometry variations and the aforementioned blowing and density ratio variations, 100 single operating points were investigated. For a better understanding of the coolant distribution, the secondary flows on the endwall were visualized by oil dye. The measurement results will be discussed based on the areal distribution of film cooling effectiveness, its lateral spanwise, as well as its area average. The results will provide a better insight into various parametric effects of gap variations on turbine vane endwall film cooling performance—notably under realistic engine conditions.

scholarly journals Experimental Investigation of Disc Cavity Leakage Flow and Hub Endwall Contouring in a Linear Rotor Cascade

2011 ◽  
Author(s):  
Ryan D. Erickson ◽  
Terrence W. Simon ◽  
Luzeng Zhang ◽  
Hee-Koo Moon
Keyword(s):  
Thermal Performance ◽  
Film Cooling ◽  
Leading Edge ◽  
Turbine Rotor ◽  
Secondary Flows ◽  
Temperature Fields ◽  
Leakage Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Endwall Contouring

An experimental study is carried out in a stationary linear cascade which simulates a turbine rotor to compare the thermal performance of two new axisymmetric endwall contour geometries. Measurements of endwall adiabatic film cooling effectiveness and near-endwall passage temperature fields are made for this purpose. In addition to documenting endwall contouring effects, a range of disc cavity leakage flow rates is investigated. This information is meant to quantify, over the range tested, the benefits and penalties of introducing leakage flow into the passage using the designated endwall contouring. Special attention is paid to determine whether the endwall curvature has any effect on the interaction between mainstream and secondary flows within the passage. Results indicate improved thermal performance when strong endwall curvature exists near the blade leading edge. The strong curvature causes cavity leakage flow to remain closer to the endwall, thereby increasing cooling effectiveness.

3D Flow Prediction and Improvement of Holes Arrangement of a Film-Cooled Turbine Blade Using a Feature-Based Jet Model

2006 ◽  
Author(s):  
Andre´ Burdet ◽  
Reza S. Abhari
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Good Prediction ◽  
Pressure Side ◽  
3D Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Numerical Predictions ◽  
Flow Prediction ◽  
Feature Based

A feature-based jet model has been proposed for use in 3D CFD prediction of turbine blade film cooling. The goal of the model is to be able to perform computationally efficient flow prediction and optimization of film-cooled turbine blades. The model reproduces in the near hole region the macro flow features of a coolant jet within a Reynolds-Averaged Navier Stokes (RANS) framework. Numerical predictions of the 3D flow through a linear transonic film-cooled turbine cascade are carried out with the model, with a low computational overhead. Different cooling holes arrangement are computed and the prediction accuracy is evaluated versus experimental data. It shown that the present model provides a reasonably good prediction of the adiabatic film-cooling effectiveness and Nusselt number around the blade. A numerical analysis of the interaction of coolant jets issuing from different rows of holes on the blade pressure side is carried out. It is shown that the upward radial migration of the flow due to the passage secondary flow structure has an impact on the spreading of the coolant and the film cooling effectiveness on the blade surface. Based on this result, a new arrangement of the cooling holes for the present case is proposed that leads to a better spanwise covering of the coolant on the blade pressure side surface.

Assessment of a Double Hole Film Cooling Geometry Using S-PIV and PSP

2013 ◽  
Author(s):  
Lesley M. Wright ◽  
Stephen T. McClain ◽  
Charles P. Brown ◽  
Weston V. Harmon
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Three Dimensional ◽  
Field Measurements ◽  
Secondary Flows ◽  
Cylindrical Hole ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Hole Geometry ◽  
Compound Angle

A novel, double hole film cooling configuration is investigated as an alternative to traditional cylindrical and fanshaped, laidback holes. This experimental investigation utilizes a Stereo-Particle Image Velocimetry (S-PIV) to quantitatively assess the ability of the proposed, double hole geometry to weaken or mitigate the counter-rotating vortices formed within the jet structure. The three-dimensional flow field measurements are combined with surface film cooling effectiveness measurements obtained using Pressure Sensitive Paint (PSP). The double hole geometry consists of two compound angle holes. The inclination of each hole is θ = 35°, and the compound angle of the holes is β = ± 45° (with the holes angled toward one another). The simple angle cylindrical and shaped holes both have an inclination angle of θ = 35°. The blowing ratio is varied from M = 0.5 to 1.5 for all three film cooling geometries while the density ratio is maintained at DR = 1.0. Time averaged velocity distributions are obtained for both the mainstream and coolant flows at five streamwise planes across the fluid domain (x/d = −4, 0, 1, 5, and 10). These transverse velocity distributions are combined with the detailed film cooling effectiveness distributions on the surface to evaluate the proposed double hole configuration (compared to the traditional hole designs). The fanshaped, laidback geometry effectively reduces the strength of the kidney-shaped vortices within the structure of the jet (over the entire range of blowing ratios considered). The three-dimensional velocity field measurements indicate the secondary flows formed from the double hole geometry strengthen in the plane perpendicular to the mainstream flow. At the exit of the double hole geometry, the streamwise momentum of the jets is reduced (compared to the single, cylindrical hole), and the geometry offers improved film cooling coverage. However, moving downstream in the steamwise direction, the two jets form a single jet, and the counter-rotating vortices are comparable to those formed within the jet from a single, cylindrical hole. These strong secondary flows lift the coolant off the surface, and the film cooling coverage offered by the double hole geometry is reduced.

scholarly journals The Design of an Improved Endwall Film-Cooling Configuration

1998 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Aerodynamic Loss ◽  
Cooling Flow ◽  
High Static Pressure ◽  
Endwall Film Cooling ◽  
Aerodynamic Losses

The endwall film-cooling cooling configuration investigated by Friedrichs et al. (1996, 1997) had in principle sufficient cooling flow for the endwall, but in practice, the redistribution of this coolant by secondary flows left large endwall areas uncooled. This paper describes the attempt to improve upon this datum cooling configuration by redistributing the available coolant to provide a better coolant coverage on the endwall surface, whilst keeping the associated aerodynamic losses small. The design of the new, improved cooling configuration was based on the understanding of endwall film-cooling described by Friedrichs et al. (1996, 1997). Computational fluid dynamics were used to predict the basic flow and pressure field without coolant ejection. Using this as a basis, the above described understanding was used to place cooling holes so that they would provide the necessary cooling coverage at minimal aerodynamic penalty. The simple analytical modelling developed in Friedrichs et al. (1997) was then used to check that the coolant consumption and the increase in aerodynamic loss lay within the limits of the design goal. The improved cooling configuration was tested experimentally in a large scale, low speed linear cascade. An analysis of the results shows that the redesign of the cooling configuration has been successful in achieving an improved coolant coverage with lower aerodynamic losses, whilst using the same amount of coolant as in the datum cooling configuration. The improved cooling configuration has reconfirmed conclusions from Friedrichs et al. (1996, 1997); firstly, coolant ejection downstream of the three-dimensional separation lines on the endwall does not change the secondary flow structures; secondly, placement of holes in regions of high static pressure helps reduce the aerodynamic penalties of platform coolant ejection; finally, taking account of secondary flow can improve the design of endwall film-cooling configurations.

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