Large Eddy Simulation of Film Cooling Involving Compound Angle Hole with Bulk Flow Pulsation

The effects of pulsations in the main flow on film cooling from a cylindrical hole with a spanwise injection angle (orientation angle) are analyzed using numerical methods. The hole is located on a flat plate with a 35° inclined injection angle, and the compound angle denotes the orientation and inclination angles. The film cooling flow fields for the sinusoidal flow pulsation of 36 Hz from a cylindrical hole with 0° and 30° orientation angles at the time-averaged blowing ratio of M = 0.5 are simulated via large eddy simulation (LES). The CFD results are validated using the experimental data and compared to the Reynolds-averaged Navier–Stokes (RANS) and URANS results. The results reveal that if the pulsation frequency goes from 0 to 36 Hz, the adiabatic film cooling effectiveness decreases regardless of the compound angle; however, the film cooling for the 30° orientation angle exhibits better performance than that for a simple angle (0°). Moreover, if 36 Hz pulsation is applied, the film cooling effectiveness obtained by unsteady RANS exhibits a large deviation from the experimental data, unlike the LES results. The credibility of the LES results relative to the experimental data is demonstrated by comparing the time-averaged η and the phase-averaged temperature contours. The LES results demonstrate that LES can more accurately predict η than the experimental data; in contrast, URANS results are highly overpredicted around the centerline of the coolant spreading. Thus, LES results are more consistent with the experimental results for the time- and phase-averaged temperature contours than the URANS results.

Investigations of improved cooling effectiveness for ramp film cooling with compound angle film cooling jets

Purpose This paper aims to investigate the film cooling effectiveness (FCE) and mixing flow characteristics of the flat surface ramp model integrated with a compound angled film cooling jet. Design/methodology/approach Three-dimensional numerical simulation is performed on a flat surface ramp model with Reynolds Averaged Navier-Stokes approach using a finite volume solver. The tested model has a fixed ramp angle of 24° and a ramp width of two times the diameter of the film cooling hole. The coolant air is injected at 30° along the freestream direction. Three different film hole compound angles oriented to freestream direction at 0°, 90° and 180° were investigated for their performance on-ramp film cooling. The tested blowing ratios (BRs) are in the range of 0.9–2.0. Findings The film hole oriented at a compound angle of 180° has improved the area-averaged FCE on the ramp test surface by 86.74% at a mid-BR of 1.4% and 318.75% at higher BRs of 2.0. The 180° film hole compound angle has also produced higher local and spanwise averaged FCE on the ramp test surface. Originality/value According to the authors’ knowledge, this study is the first of its kind to investigate the ramp film cooling with a compound angle film cooling hole. The improved ramp model with a 180° film hole compound angle can be effectively applied for the end-wall surfaces of gas turbine film cooling.

Numerical Analysis of Film Cooling Performance of Micro Holes and Compound Angle Sister Holes

In the present research, micro holes and compound angle sister holes have been numerically investigated as two different techniques to enhance the cylindrical hole cooling performance, which suffers from a low cooling performance at high blowing ratio. The numerical analysis is performed over a flat plate model to assess the film effectiveness and the associated flow field at low and high blowing ratios. The performance assessment of the discrete round micro hole with a 200 µm diameter reveals that the micro hole yields the best cooling performance at low blowing ratios, and there is nearly 30% increase in the overall film cooling effectiveness compared to that of the round macro hole. The flow field results demonstrate the presence of a Counter-Rotating Vortex Pair (CRVP) at a smaller size and less strength, thus, contributed to better spanwise spreading of the coolant jet and lateral film cooling effectiveness. Micro holes present an improvement in the lateral film cooling effectiveness at high freestream turbulence intensity and high blowing ratios. Computational evaluation of the CFD prediction capability of the sister holes cooling effectiveness using five RANS turbulence models has been carried out as well as an assessment of the effects of the near-wall modeling on the predicted lateral effectiveness. The turbulence models used are realizable k-epsilon, standard k-epsilon, RNG k-epsilon, Reynolds stress model, and Spalart-Allmaras model. It is generally found that realizable k-ε combined with the enhanced wall treatment provides the best prediction of the numerical results in comparison to the experimental measurements at a low blowing ratio while an underprediction of the lateral performance is found at a high blowing ratio from all examined turbulence models. The compound angle upstream sister holes (CAUSH) have been proposed as a novel and simple design of the cooling hole whereas the numerical results have shown a notable increase in both centerline and lateral effectiveness for all tested compound angles at all blowing ratios. The anti-counter rotating vortices pair (ACRVP) structure generated from the compound angle upstream sister holes has actively controlled the flow field and maintained the coolant jet fully attached to the plate surface while restraining the coolant lift-off at high blowing ratios. Finally, the influence of the compound angle sister holes streamwise location on the thermal and flow field performance has also been analyzed, whereas three locations: upstream, midstream, and downstream are examined. It is found that the midstream and downstream locations offered a considerable increase in the cooling effectiveness, which is very much dependent on the blowing ratio and the area downstream of the cooling holes. In addition, the optimum centerline effectiveness is obtained by the downstream location, while the best lateral effectiveness is attained through the midstream location.

Numerical Analysis of Film Cooling Performance of Micro Holes and Compound Angle Sister Holes

In the present research, micro holes and compound angle sister holes have been numerically investigated as two different techniques to enhance the cylindrical hole cooling performance, which suffers from a low cooling performance at high blowing ratio. The numerical analysis is performed over a flat plate model to assess the film effectiveness and the associated flow field at low and high blowing ratios. The performance assessment of the discrete round micro hole with a 200 µm diameter reveals that the micro hole yields the best cooling performance at low blowing ratios, and there is nearly 30% increase in the overall film cooling effectiveness compared to that of the round macro hole. The flow field results demonstrate the presence of a Counter-Rotating Vortex Pair (CRVP) at a smaller size and less strength, thus, contributed to better spanwise spreading of the coolant jet and lateral film cooling effectiveness. Micro holes present an improvement in the lateral film cooling effectiveness at high freestream turbulence intensity and high blowing ratios. Computational evaluation of the CFD prediction capability of the sister holes cooling effectiveness using five RANS turbulence models has been carried out as well as an assessment of the effects of the near-wall modeling on the predicted lateral effectiveness. The turbulence models used are realizable k-epsilon, standard k-epsilon, RNG k-epsilon, Reynolds stress model, and Spalart-Allmaras model. It is generally found that realizable k-ε combined with the enhanced wall treatment provides the best prediction of the numerical results in comparison to the experimental measurements at a low blowing ratio while an underprediction of the lateral performance is found at a high blowing ratio from all examined turbulence models. The compound angle upstream sister holes (CAUSH) have been proposed as a novel and simple design of the cooling hole whereas the numerical results have shown a notable increase in both centerline and lateral effectiveness for all tested compound angles at all blowing ratios. The anti-counter rotating vortices pair (ACRVP) structure generated from the compound angle upstream sister holes has actively controlled the flow field and maintained the coolant jet fully attached to the plate surface while restraining the coolant lift-off at high blowing ratios. Finally, the influence of the compound angle sister holes streamwise location on the thermal and flow field performance has also been analyzed, whereas three locations: upstream, midstream, and downstream are examined. It is found that the midstream and downstream locations offered a considerable increase in the cooling effectiveness, which is very much dependent on the blowing ratio and the area downstream of the cooling holes. In addition, the optimum centerline effectiveness is obtained by the downstream location, while the best lateral effectiveness is attained through the midstream location.

Investigation on flow field and heat transfer characteristics of film cooling with different swirling directions for coolant flow

In this paper, a hexagonal prism inlet chamber is used to form a swirling flow for the film cooling, and three kinds of compound angle of film hole ( γ = 10°, 20°, 30°) with clockwise swirling or counterclockwise swirling are used for numerical simulation studies. The influence of different compound angles of film hole and the swirling directions for the film cooling effectiveness are obtained. The results show that the film cooling effectiveness and spanwise cooling coverage range of the clockwise swirling or counterclockwise swirling flow both are low when the compound angle of film hole is 10°. With the increasing compound angle of film hole, the kidney shaped vortex of film hole exit gradually weakens until it disappears, which reduces the entrainment effect by the coolant jet. So that the spanwise coverage range of two swirling modes is obviously improved. When the compound angle of film hole is 30° compared to 10°, the average spanwise film cooling effectiveness of clockwise swirling and counterclockwise swirling are increased by about 133.75 and 212.6%, respectively. The average spanwise film cooling effectiveness on the downstream of film hole for counterclockwise swirling is increased by about 140% compared with clockwise swirling.