Turbine Vane Endwall Film Cooling Effectiveness of Different Purge Slot Configurations in a Linear Cascade

2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Gunther Müller ◽  
Christian Landfester ◽  
Martin Böhle ◽  
Robert Krewinkel
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Density Ratio ◽  
Experimental Tests ◽  
Secondary Flows ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Density Ratios ◽  
Endwall Film Cooling

Abstract This study is concerned with the film cooling effectiveness of the flow issuing from the gap between the nozzle guide vane (NGV) and the transition duct on the NGV endwall, i.e., the purge slot. Different slot widths, positions, and injection angles were examined in order to represent changes due to thermal expansion as well as design modifications. Apart from these geometric variations, different blowing ratios (BRs) and density ratios (DRs) were realized to investigate the effects of the interaction between secondary flow and film cooling effectiveness. The experimental tests were performed in a linear scale-1 cascade equipped with four highly loaded turbine vanes at the Institute of Fluid Mechanics and Fluid Machinery of the University of Kaiserslautern. The mainstream flow parameters were, with a Reynolds number of 300,000 and a Mach number (outlet) of 0.6, set to meet real engine conditions. By using various flow conditioners, periodic flow was obtained in the region of interest (ROI). The adiabatic film cooling effectiveness was determined using the pressure sensitive paint (PSP) technique. In this context, nitrogen and carbon dioxide were used as tracer gases realizing two different density ratios DR = 1.0 and 1.6. The investigation was conducted for a broad range of blowing ratios with 0.25 ≤ BR ≤ 1.50. In combination with 10 geometry variations and the aforementioned blowing and density ratio variations, 100 single operating points were investigated. For a better understanding of the coolant distribution, the secondary flows on the endwall were visualized by oil dye. The measurement results will be discussed based on the areal distribution of film cooling effectiveness, its lateral spanwise, as well as its area average. The results will provide a better insight into various parametric effects of gap variations on turbine vane endwall film cooling performance—notably under realistic engine conditions.

Turbine Vane Endwall Film Cooling Effectiveness of Different Purge Slot Configurations in a Linear Cascade

2019 ◽  
Author(s):  
Gunther Müller ◽  
Christian Landfester ◽  
Martin Böhle ◽  
Robert Krewinkel
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Region Of Interest ◽  
Experimental Tests ◽  
Secondary Flows ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Density Ratios ◽  
Endwall Film Cooling

Abstract This study is concerned with the film cooling effectiveness of the flow issuing from the gap between the NGV and the transition duct on the NGV endwall, i.e. the purge slot. Different slot widths, positions and injection angles were examined in order to represent changes due to thermal expansion as well as design modifications. Apart from these geometric variations, different blowing ratios (BR) and density ratios (DR) were realized to investigate the effects of the interaction between secondary flow and film cooling effectiveness. The experimental tests were performed in a linear scale-1 cascade equipped with four highly loaded turbine vanes at the Institute of Fluid Mechanics and Fluid Machinery of the University of Kaiserslautern. The mainstream flow parameters were, with a Reynolds number of 300,000 and a Mach number (outlet) of 0.6, set to meet real engine conditions. By using various flow conditioners, periodic flow was obtained in the region of interest (ROI). The adiabatic film cooling effectiveness was determined by using the Pressure Sensitive Paint (PSP) technique. In this context, nitrogen and carbon dioxide were used as tracer gases realizing two different density ratios DR = 1.0 and 1.6. The investigation was conducted for a broad range of blowing ratios with 0.25 ≤ BR ≤ 1.50. In combination with 10 geometry variations and the aforementioned blowing and density ratio variations 100 single operating points were investigated. For a better understanding of the coolant distribution, the secondary flows on the endwall were visualized by oil dye. The measurement results will be discussed based on the areal distribution of film cooling effectiveness, its lateral spanwise as well as its area average. The results will provide a better insight into various parametric effects of gap variations on turbine vane endwall film cooling performance — notably under realistic engine conditions.

Turbine Vane Endwall Film Cooling With Slashface Leakage and Discrete Hole Configuration

2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Nafiz H. K. Chowdhury ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Luzeng Zhang ◽  
Hee-Koo Moon
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Density Ratio ◽  
Secondary Flows ◽  
Blow Down ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Free Stream Turbulence ◽  
Leakage Flows ◽  
Turbine Vane

Turbine vanes are typically assembled as a section containing single or double airfoil units in an annular pattern. First stage guide vane assembly results in two common mating interfaces: a gap between combustor and vane endwall and another resulted from the adjacent sections, called slashface. High pressure coolant could leak through these gaps to reduce the ingestion of hot gas and achieve certain cooling benefit. As vane endwall region flow field is already very complicated due to highly three-dimensional secondary flows, then a significant influence on endwall cooling can be expected due to the gap leakage flows. To determine the effect of leakage flows from those gaps, film cooling effectiveness distributions were measured using pressure sensitive paint (PSP) technique on the endwall of a scaled up, midrange industrial turbine vane geometry with the multiple rows of discrete film cooling (DFC) holes inside the passages. Experiments were performed in a blow-down wind tunnel cascade facility at the exit Mach number of 0.5 corresponding to Reynolds number of 3.8 × 105 based on inlet conditions and axial chord length. Passive turbulence grid was used to generate free-stream turbulence (FST) level about 19% with an integral length scale of 1.7 cm. Two parameters, coolant-to-mainstream mass flow ratio (MFR) and density ratio (DR), were studied. The results are presented as two-dimensional film cooling effectiveness distribution on the vane endwall surface with the corresponding spanwise averaged values along the axial direction.

Turbine Vane Endwall Film Cooling With Slashface Leakage and Discrete Hole Configuration

2016 ◽  
Author(s):  
Nafiz H. K. Chowdhury ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Luzeng Zhang ◽  
Hee-Koo Moon
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Density Ratio ◽  
Secondary Flows ◽  
Blow Down ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Leakage Flows ◽  
Turbine Vane ◽  
Inlet Conditions

Turbine vanes are typically assembled as a section containing single or double airfoil units in an annular pattern. First stage guide vane assembly results in two common mating interfaces — a gap between combustor and vane endwall and another resulted from the adjacent sections, called slashface. High pressure coolant could leak through these gaps to reduce the ingestion of hot gas and achieve certain cooling benefit. As vane endwall region flow field is already very complicated due to highly three-dimensional secondary flows, then a significant influence on endwall cooling can be expected due to the gap leakage flows. To determine the effect of leakage flows from those gaps, film cooling effectiveness distributions were measured using Pressure Sensitive Paint (PSP) technique on the endwall of a scaled up, mid-range industrial turbine vane geometry with the multiple rows of discrete film cooling holes inside the passages. Experiments were performed in a blow-down wind tunnel cascade facility at the exit Mach number of 0.5 corresponding to Reynolds number of 3.8 × 105 based on inlet conditions and axial chord length. Passive turbulence grid was used to generate freestream turbulence level about 19% with an integral length scale of 1.7 cm. Two parameters, coolant-to-mainstream mass flow ratio and density ratio were studied. The results are presented as two-dimensional film cooling effectiveness distribution on the vane endwall surface and the corresponding spanwise averaged values along the axial direction are also demonstrated.

Transonic Turbine Vane Endwall Film Cooling Using PSP Measurement Technique

2019 ◽  
Author(s):  
Chao-Cheng Shiau ◽  
Izzet Sahin ◽  
Izhar Ullah ◽  
Je-Chin Han ◽  
Alexander V. Mirzamoghadam ◽  
...  
Keyword(s):  
Shock Wave ◽  
Film Cooling ◽  
Density Ratio ◽  
Cross Flow ◽  
Flow Conditions ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Flow ◽  
Turbine Vane ◽  
Endwall Film Cooling

Abstract This work focuses on the parametric study of film cooling effectiveness on turbine vane endwall under various flow conditions. The experiments were performed in a five-vane annular sector cascade facility in a blowdown wind tunnel. The controlled exit isentropic Mach numbers were 0.7, 0.9, and 1.0, from high subsonic to transonic conditions. The freestream turbulence intensity is estimated to be 12%. Three coolant-to-mainstream mass flow ratios (MFR) in the range 0.75%, 1.0%, and 1.25% are studied. N2, CO2, and Argon/SF6 mixture were used to investigate the effects of density ratio (DR), ranging from 1.0, 1.5 to 2.0. There are 8 cylindrical holes on the endwall inside the passage. Pressure-sensitive paint (PSP) technique was used to capture the endwall pressure distribution for shock wave visualization and obtain the detailed film cooling effectiveness distributions. Both the high-fidelity effectiveness contour and the laterally (spanwise) averaged effectiveness were measured to quantify the parametric effect. This study will provide the gas turbine designer more insight on how the endwall film cooling effectiveness varies with different cooling flow conditions including shock wave through the endwall cross-flow passage.

Film Cooling and Heat Transfer Performance of a Fully-Cooled Turbine Vane at Varied Density Ratios and Mass Flow Ratios

2020 ◽  
Author(s):  
Chun-yi Yao ◽  
Hui-ren Zhu ◽  
Cun-liang Liu ◽  
Bo-lun Zhang ◽  
Xin-lei Li
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Mass Flow ◽  
Film Cooling ◽  
Density Ratio ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Density Ratios

Abstract A number of experimental studies have been performed to study the effect of geometric and aerodynamic parameters on the film cooling performance on the flat plate and turbine blade, however, the experimental investigations on a fully-cooled turbine vane is limited, especially at different density ratios. Consequently, an experiment on a fully-cooled turbine vane with multi-row film cooling holes was carried out to investigate the effect of mass flow ratio and density ratio on the film cooling performance, in which the film cooling effectiveness and heat transfer coefficient was measured by transient liquid crystal. The mainstream inlet Reynolds number based on the inlet velocity and the true chord length is 120000 and the mainstream turbulence intensity is 15%, three mass flow ratios of 5.5%, 8.4% and 11% and two density ratios of 1.0 and 1.5 were tested. The air was selected as the mainstream, the air and carbon dioxide were independently selected as secondary flow to produce two density ratios of 1.0 and 1.5. The test vane is similar in geometry to a first stage turbine vane of a normal aeroengine. Two cavities were manufactured in the test vane to feed 18 rows of film cooling holes. Results show that with the mass flow ratio increasing for DR = 1.0 and 1.5, the film cooling effectiveness on pressure side gradually increases, however, that on the suction side gradually decreases. Generally, increased density ratio produces higher film cooling effectiveness because the injection momentum was reduced, however, the film cooling effectiveness on the suction side for DR = 1.5 is lower than that for DR = 1.0. The coolant outflow significantly enhances the surface heat transfer coefficient for 0 < S/C < 0.5 and S/C < −0.5. The heat transfer coefficient in the leading edge is less affected by the density ratio, however, the increase in density ratio reduces the heat transfer coefficient ratio in other regions, especially for large mass flow ratios.

Effects of Endwall 3D Contouring on Film Cooling Effectiveness of Cylindrical Hole Injections at Different Locations on Vane Endwall

2018 ◽  
Author(s):  
Pingting Chen ◽  
Hongyu Gao ◽  
Xueying Li ◽  
Jing Ren ◽  
Hongde Jiang
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Guide Vane ◽  
Density Ratio ◽  
Secondary Flows ◽  
Cylindrical Hole ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Endwall Contouring

With the development of gas turbine, the secondary flow loss in vane passage is getting higher. To reduce the strength of secondary flows within vane passage, endwall 3D contouring is an effective design. Endwall 3D contouring can lead to significant changes in the secondary flow vortices, which lead to changes on jet-to-secondary flow interaction and then changes on the film cooling effectiveness. Meanwhile, the geometry configuration of the contoured endwall, such as the rising and falling on the endwall, can also have an impact on film cooling performance. As a result, the film cooling performance on contoured endwall differs from that on flat endwall. Understanding the difference in film cooling characteristics on the contoured endwall and flat endwall may help to make better endwall contouring design and better endwall film cooling arrangement. The present experiment compares the film cooling effectiveness of cylindrical hole injections at different locations on 3D contoured endwall versus flat endwall in an NGV (nozzle guide vane) passage. The measurement is performed in a low speed wind tunnel with a F-class annular sector NGV cascade. The cylindrical hole injections are located as 4 different rows at −30% axial chord, 30% axial chord, 50% axial chord and 70% axial chord. Endwall pressure distribution is measured with pressure taps by pressure sensor while film cooling effectiveness is measured using PSP (Pressure Sensitive Paint). Two density ratios with 1.0 and 1.5 and several average blowing ratios are investigated. Effects of endwall contouring, density ratio and blowing ratio on film cooling effectiveness are obtained and the results are presented and explained in this investigation.

Transonic Turbine Vane Endwall Film Cooling Using the Pressure-Sensitive Paint Measurement Technique

2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Chao-Cheng Shiau ◽  
Izzet Sahin ◽  
Izhar Ullah ◽  
Je-Chin Han ◽  
Alexander V. Mirzamoghadam ◽  
...  
Keyword(s):  
Shock Wave ◽  
Film Cooling ◽  
Density Ratio ◽  
Pressure Sensitive Paint ◽  
Flow Conditions ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Pressure Sensitive ◽  
Turbine Vane ◽  
Endwall Film Cooling

Abstract This work focuses on the parametric study of film cooling effectiveness on the turbine vane endwall under various flow conditions. The experiments were performed in a five-vane annular sector cascade facility in a blowdown wind tunnel. The controlled exit isentropic Mach numbers were 0.7, 0.9, and 1.0, from high subsonic to transonic conditions. The freestream turbulence intensity is estimated to be 12%. Three coolant-to-mainstream mass flow ratios (MFR) in the range 0.75%, 1.0%, and 1.25% are studied. N2, CO2, and Argon/SF6 mixture were used to investigate the effects of density ratio (DR), ranging from 1.0, 1.5, to 2.0. There are eight cylindrical holes on the endwall inside the passage. The pressure-sensitive paint (PSP) technique was used to capture the endwall pressure distribution for shock wave visualization and obtain the detailed film cooling effectiveness distributions. Both the high-fidelity effectiveness contour and the laterally (spanwise) averaged effectiveness were measured to quantify the parametric effect. This study will provide the gas turbine designer more insight on how the endwall film cooling effectiveness varies with different cooling flow conditions including shock wave through the endwall crossflow passage.

Transonic Turbine Vane Suction Side Film Cooling With Showerhead Effect Using PSP Measurement Technique

2017 ◽  
Author(s):  
Chao-Cheng Shiau ◽  
Nafiz H. K. Chowdhury ◽  
Je-Chin Han ◽  
Alexander V. Mirzamoghadam ◽  
Ardeshir Riahi
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Suction Side ◽  
Suction Surface ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Exit Mach Number ◽  
Density Ratios

This work focuses on the parametric experimental study of film cooling effectiveness on the suction side of a scaled turbine vane under transonic flow condition. The experiments were performed in a five-vane annular sector cascade blowdown facility. The controlled exit Mach numbers were 0.7, 0.9, and 1.1, from high subsonic to transonic conditions. N2, CO2, and Argon/SF6 mixture were used to investigate the effects of coolant-to-mainstream density ratios, ranging from 1.0, 1.5 to 2.0. Three row-averaged coolant-to-mainstream blowing ratios in the range 0.7, 1.0, and 1.6 are studied. The test vane includes three rows of radial-angle cylindrical holes around the leading edge and two rows of compound-angle shaped holes on the suction side. All the cooling holes are active in order to study the resultant film cooling on suction side as well as from leading edge. Pressure sensitive paint (PSP) technique was used to obtain the film cooling effectiveness distributions from suction side holes and the contribution from leading edge showerhead holes. This work shows the effects of coolant-to-mainstream blowing ratio, density ratio, and exit Mach number on the film cooling effectiveness as well as its interaction with a potential shock wave. The results indicate that when the cooling holes are located in a critical region on the vane suction surface, the parametric effect on film cooling performance will significantly deviate from the common trend for a typical hole geometry.

Assessment of a Double Hole Film Cooling Geometry Using S-PIV and PSP

2013 ◽  
Author(s):  
Lesley M. Wright ◽  
Stephen T. McClain ◽  
Charles P. Brown ◽  
Weston V. Harmon
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Three Dimensional ◽  
Field Measurements ◽  
Secondary Flows ◽  
Cylindrical Hole ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Hole Geometry ◽  
Compound Angle

A novel, double hole film cooling configuration is investigated as an alternative to traditional cylindrical and fanshaped, laidback holes. This experimental investigation utilizes a Stereo-Particle Image Velocimetry (S-PIV) to quantitatively assess the ability of the proposed, double hole geometry to weaken or mitigate the counter-rotating vortices formed within the jet structure. The three-dimensional flow field measurements are combined with surface film cooling effectiveness measurements obtained using Pressure Sensitive Paint (PSP). The double hole geometry consists of two compound angle holes. The inclination of each hole is θ = 35°, and the compound angle of the holes is β = ± 45° (with the holes angled toward one another). The simple angle cylindrical and shaped holes both have an inclination angle of θ = 35°. The blowing ratio is varied from M = 0.5 to 1.5 for all three film cooling geometries while the density ratio is maintained at DR = 1.0. Time averaged velocity distributions are obtained for both the mainstream and coolant flows at five streamwise planes across the fluid domain (x/d = −4, 0, 1, 5, and 10). These transverse velocity distributions are combined with the detailed film cooling effectiveness distributions on the surface to evaluate the proposed double hole configuration (compared to the traditional hole designs). The fanshaped, laidback geometry effectively reduces the strength of the kidney-shaped vortices within the structure of the jet (over the entire range of blowing ratios considered). The three-dimensional velocity field measurements indicate the secondary flows formed from the double hole geometry strengthen in the plane perpendicular to the mainstream flow. At the exit of the double hole geometry, the streamwise momentum of the jets is reduced (compared to the single, cylindrical hole), and the geometry offers improved film cooling coverage. However, moving downstream in the steamwise direction, the two jets form a single jet, and the counter-rotating vortices are comparable to those formed within the jet from a single, cylindrical hole. These strong secondary flows lift the coolant off the surface, and the film cooling coverage offered by the double hole geometry is reduced.

Film Cooling of the Gas Turbine Endwall by Discrete-Hole Injection

1996 ◽  
Vol 118 (2) ◽  
pp. 278-284 ◽  
Author(s):  
M. Y. Jabbari ◽  
K. C. Marston ◽  
E. R. G. Eckert ◽  
R. J. Goldstein
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Reynolds Numbers ◽  
Hole Injection ◽  
Qualitative Information ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Density Ratios

Film cooling performance for injection through discrete holes in the endwall of a turbine blade is investigated. The effectiveness is measured at 60 locations in the region covered by injection. Three nominal blowing rates, two density ratios, and two approaching flow Reynolds numbers are examined. Analysis of the data reveals that even 60 locations are insufficient for the determination of the field of film cooling effectiveness with its strong local variations. Visualization of the traces of the coolant jets on the endwall surface, using ammonium-diazo-paper, provides useful qualitative information for the interpretation of the measurements, revealing the paths and interaction of the jets, which change with blowing rate and density ratio.

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