Modeling and Analysis of a Self-Steering Axle for Heavy Vehicles

Author(s):  
Damon Delorenzis ◽  
Beshah Ayalew

Self-steering axles installed on commercial (heavy) vehicles offer important benefits, including improvements to vehicle performance such as off-tracking reduction and improved maneuverability, as well as reduction in pavement wear and damage that otherwise can result from the operation of heavy vehicles on the roadway. Traditional design methods for self-steering axles include empirical and trial-and-error methods to set steering mechanism design parameters based on known design baselines and prior experience. While the design of self-steering axles has not changed very much since their introduction, increasingly regulations and competitive market pressures have promoted the need for new designs to improve the performance of self-steering axles and differentiate new product offerings such as a new integrated steering knuckle concept which provides steering return stiffness and damping using a non-traditional design. This paper introduces models useful in the analysis of the steering return stiffness and damping performance of self-steering axle systems and shows how to identify the steering stiffness and damping characteristics that provide acceptable performance for these systems. The paper offers reduced order models that capture the self-steering axle’s shimmy behavior and discusses how to arrive at acceptable steering and damping characteristics. It presents results of the evaluations of the steering system performance including with comparisons between physical testing and simulations with a self-steering axle installed on a commercial vehicle.

2014 ◽  
Vol 644-650 ◽  
pp. 29-32
Author(s):  
Lei Zhang ◽  
Jie Xuan Lou ◽  
En Guo Dong

In order to improve overall vehicle performance and decrease movement deviation caused by uncertainties from automobile chassis, a robust vehicle chassis model is built with steering system, suspension system and braking system. In the model, the length of the steering trapezoid arm, the bottom angle of trapezoid mechanism, inclination angle, caster, camber and toe-in are defined as controllable variables, and load, driving force, steering torque are defined as noise factors. The optimum objectives include the maximum turning angle error of steering mechanism, the maximum braking sideslip and the maximum swing angle of front wheel on bumpy road. Taguchi method is applied to solve the robust result for automobile chassis model. Compared that the variances of objective values are decreased with the same noise factors and the robustness of sub-systems of chassis is improved.


1979 ◽  
Vol 101 (3) ◽  
pp. 263-271 ◽  
Author(s):  
E. H. Chang ◽  
V. K. Garg ◽  
C. H. Goodspeed ◽  
S. P. Singh

A mathematical model for a six-axle locomotive is developed to investigate its dynamic response on tangent track due to vertical and/or lateral track irregularities. The model represents the locomotive as a system of thirty-nine degrees of freedom. The nonlinearities considered in the model are primarily associated with stiffness and damping characteristics of the primary suspension system. The transient and steady-state responses of the locomotive are obtained for the linear and nonlinear primary suspension systems. The response time-histories of the locomotive obtained by integrating the generalized equations of motion are presented. The potential uses of the model are indicated for studying the influence of different design parameters and predicting subsequent dynamic response.


Author(s):  
Dawei Li ◽  
Mingxing Lin ◽  
Tao Zhang

In order to automate the ground maneuvering of a civil regional aircraft and improve the efficiency of the air transport system, a fly-by-wire nose wheel steering system (NWSS) was designed. A rack and pinion steering mechanism integrated with a single actuator mechanism was proposed. The basic control circuit diagram with integrated test, the electro-hydraulic system diagram, and the mathematical model of the steering system were established and analyzed. A co-simulation model of the system was built to verify the control law. The results show that the properties of the prototype meet the design requirements. Given the importance of the NWSS, the simulation results can be used to optimize the basic design parameters. This methodology can also be used for other types of aircraft.


Tribology ◽  
2006 ◽  
Author(s):  
A. W. Yacout ◽  
A. S. Ismaeel ◽  
S. Z. Kassab

Analytical solutions are not available for spherical bearing problems except for very specialized cases. However, this study offers a theoretical analysis, using the first order perturbations, to evaluate the frequency dependent stiffness and damping characteristics of compensated hydrostatic thrust spherical bearing including the surface roughness, the shaft rotation and the recess volume fluid compressibility effects. The dynamic stiffness and damping coefficients are presented for capillary tube and/or office compensated bearing. Results are obtained for various vibration frequencies or squeeze parameters (frequency parameters) and recess volume fluid compressibility parameters in addition to the other usual bearing design parameters. The study shows that both of the surface roughness and the centripetal inertia have slight effect on the stiffness and the damping coefficients while the recess volume fluid compressibility parameter has the major effect on the bearing dynamic characteristics.


2010 ◽  
Vol 139-141 ◽  
pp. 2662-2667
Author(s):  
Wu Bin Xu ◽  
Peter J. Ogrodnik ◽  
Mike J. Goodwin ◽  
Gordon Bancroft

From a manufacturing viewpoint, the manufacturing tolerances of a hydrodynamic journal bearing system are inevitable. To examine and understand the effect of manufacturing tolerances on dynamic characteristics of a hydrodynamic journal bearing system can help engineers to confidently choose reasonable tolerances at design stage or to enable the system with certain manufacturing tolerances to operate closer to the theoretical predictions. This study presented a theoretical analysis method to determine and demonstrate the effect of manufacturing tolerances on bearing stiffness and damping, in which the concepts of limits, tolerances and nominal dimensions are introduced in. The results show that the manufacturing tolerances of a hydrodynamic journal bearing system have profound influences on the bearing stiffness and damping, and the magnitude of effect depends on system design parameters in the form of Sommerfeld number. The presented method will better predict system stiffness and damping characteristics.


Author(s):  
Santosh Ancha ◽  
Abhijit Baviskar ◽  
John Wagner ◽  
Darren Dawson

Hybrid ground vehicles have motivated electric and steer-by-wire steering system technology due to restrictions on power source availability. Although these two steering systems are efficient, flexible, and environment friendly, the steer-by-wire system provides the opportunity for semi-autonomous and autonomous vehicle operation, as well as compliments a drive-by-wire architecture. For greater lateral vehicle performance, reduced maneuver transient time, and avoidance of undesirable vehicle motions through combined traction and steering control, a four wheel steering assembly with front and rear steering mechanism can uniformly control the wheels’ steering angle. In this paper, mathematical models will be developed for a front and rear rack and pinion steer-by-wire system. Accompanying linear and nonlinear controllers will be designed for operator commanded tracking by adjusting the three servo-motor assemblies. Representative numerical results are presented and discussed to support the evaluation of the four-wheel steering systems for sinusoidal and impulse-like steering maneuvers. The simulated vehicle four wheel steer-by-wire system results demonstrated better performance compared to the front steer-by-wire system.


Author(s):  
Gang Qin ◽  
Jinglai Wu ◽  
Yunqing Zhang ◽  
Liping Chen

Hydro-pneumatic suspension and multi-bridges steering system, which can meet the demands of ride comfort and steering maneuverability of the crane by their excellent nonlinear stiffness and damping characteristics and innovative control technology in their electro-hydraulic rear axle steering system, is used for construction industry vehicles widely. Such systems have great influences on controllability, steering stability, driving comfort and safety of a vehicle. Such a complex system includes mechanical multi-body, hydraulic, and control components which are influenced each other. However, few previous works concerned the coupling effects from multidisciplinary view, in general just single domain detail model are built and studied. This paper presents a detailed 5 axle all-terrain crane with hydro-pneumatic suspension and multi-bridges steering system consisting of the mechanical parts of suspension and steering multi-body model with ADAMS, suspension and steering hydraulic model that contain cylinder, control valve, and hydraulic pipes, etc., and the control strategy are built with AMESim software. A co-simulation is carried out to study the handling and stability of the vehicle affected by the hydro-pneumatic suspension and electro-hydraulic steering system. Some typical handling maneuvers, such as cornering steering releasing test and pylon slalom course of test are carried out by co-simulation to evaluate the control strategy of the steering and hydro-pneumatic suspension performance numerically. Comparisons between measured data and simulation results validate the correctness of the model.


Author(s):  
Dongpu Cao ◽  
Subhash Rakheja ◽  
Chun-Yi Su

This study presents a compact hydro-pneumatic strut design with enhanced working area to reduce the design pressure requirements for suspension applications. The two struts are interconnected in the roll plane to realize enhanced roll properties of the suspension. The feedback effects of the interconnecting pipes on the suspension stiffness and damping properties are derived and discussed. The influences of fluid compressibility on the effective ride and roll properties are also investigated. Asymmetric and variable damping valves are further introduced to realize adequately damped and soft ride, and high low speed damping in the roll mode. Fundamental properties of the proposed interconnected configurations are derived and compared with those of the unconnected struts with an anti-roll bar, in terms of suspension vertical stiffness, roll stiffness, and vertical and roll mode damping. Parametric studies are also performed to study the role of interconnecting parameters on the essential suspension properties. The results indicate that interconnected suspension with inherent enhanced roll stiffness and damping characteristics offers significant potential to improve the dynamic roll performance of heavy vehicles, while retaining soft vertical ride. The effectiveness of the proposed concept is further illustrated through simulation results attained under two different deterministic excitations.


2016 ◽  
Vol 2016 ◽  
pp. 1-14 ◽  
Author(s):  
Ming Zhang ◽  
Rongmin Jiang ◽  
Hong Nie

In order to improve aircraft ground handling characteristics and airport working efficiency, large handling angle and torque are requested for the nose wheel steering system of large civil aircraft. A following swivel selector valve is firstly designed to meet the demand for the hydraulic pressure commutating as soon as the dual actuator nose wheel steering mechanism passes through its dead center position. Considering the multiple objective functions of nose wheel steering mechanisms, those core design parameters are multiobjective optimized. A nose wheel steering electrohydraulic servo system with handling and antishimmy functions is designed for the steering mechanism. Then the prototypes of the steering mechanism and electrohydraulic servo system are researched to validate the design. Using the swing actuator to provide the load torque and ground excitation, the steering test bench is prepared to test the system working. The steering test and the antishimmy test are conducted to verify the functions of the system. The test results, such as steer angle, steer torque hydraulic pressure, and antishimmy torque, are analyzed in detail and compared with the theoretical results. The results show that the property of the prototype achieves the design objectives, such as work mode, steer angle, and steer torque.


Author(s):  
M Sarangi ◽  
B. C. Majumdar ◽  
A. S. Sekhar

The problems of stiffness and damping characteristics of isothermal elastohydrodynamic mixed lubricated point contact are evaluated numerically considering surface roughness effect including asperity contact load. A set of equations under steady-state and dynamic conditions is derived from the classical Reynolds equation, using linear perturbation method. The elasticity equation and steady-state Reynolds equation are solved simultaneously for finding the steady-state pressure distribution, using finite difference method. Then, the set of perturbed equations is solved for the dynamic pressure distribution in the contact. A Gaussian surface roughness is adopted to model both surface roughness and mixed lubrication. Total load capacity of the contact is calculated from the lubricant film pressure and contact pressure distribution. Results are compared with those of smooth isothermal cases. The stiffness and damping coefficients of the contact are determined using the dynamic pressures. The asperity contact stiffness is calculated separately. Effect of various design parameters on stiffness and damping characteristics of a ball bearing is investigated.


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